Die casting trimming device
By designing an automated device for the cutting edge of the die -casting parts, the problem that the existing equipment cannot achieve automatic continuous processing and automatic linked feeding is solved, and the efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202421091508.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing die-casting edge cutting equipment cannot achieve automatic continuous processing and automatic linkage discharge, resulting in workers shutdown operations, increasing the risk of accidents.
Designed a die -casting edge device, including the workbench, support frame, rotating plate, and chiming sliding. Through the linkage of the knife and the sliding of the feeding, the feeding is automatically moved. Circulation work to achieve continuous and automatic cutting, handling and feeding.
The production of high throughput was realized, reducing the needs of workers' direct contact with hazardous machinery, and reducing the accident rate of workplace.
Smart Images

Figure CN222403384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting trimming, in particular to a die casting trimming device. Background Art
[0002] Die casting trimming is one of the most important post-processing steps in the die casting process. In die casting production, molten metal is injected into a high-speed, high-pressure mold and cooled to form the desired part. Due to the characteristics of the die casting process, excess metal is usually formed on the edge of the part, which is called gate, flash or burr. These excess parts need to be removed through the trimming process to ensure the dimensional accuracy, appearance and function of the part.
[0003] Most of the existing trimming equipment places the workpiece for processing and then manually unloads the workpiece. During this process, the machine needs to be stopped for operation. It cannot achieve automatic continuous processing and automatic linkage unloading, cannot reduce the need for workers to directly contact dangerous machinery, and cannot effectively reduce the accident rate in the workplace. Utility Model Content
[0004] The purpose of the utility model is to provide a die casting trimming device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die casting trimming device, comprising:
[0006] Workbench;
[0007] A support frame, the support frame is placed on the top of the workbench, a cutter is arranged in the middle of the support frame in a liftable manner, and a positioning pressing block is arranged in the middle of the cutter;
[0008] A rotating disk, which is rotatably arranged outside the support frame, a plurality of discharge rings are fixedly connected to the outside of the rotating disk at equal intervals, and a driving part is installed at the bottom of the rotating disk;
[0009] A material discharge chute is fixedly connected to one side of the cutter through a connecting crossbeam, and a vacuum suction cup is slidably connected to the middle of the material discharge chute.
[0010] Preferably, two recycling grooves are provided on the top of the workbench, and a recycling bucket is detachably connected to the inside of the workbench at positions corresponding to the recycling grooves.
[0011] Preferably, the support frame includes a No. 1 pillar and a No. 2 pillar and a crossbeam fixedly connected to the top of the two pillars, and two No. 1 hydraulic cylinders are fixedly connected to the top of the crossbeam, and the output end of the No. 1 hydraulic cylinder is fixedly connected to the cutter.
[0012] Preferably, the inner diameter of the cutter is the same as the outer diameter of the discharge ring, the top of the positioning block passes through the top of the cutter, and a return spring is sleeved on the outside of the positioning block and inside the cutter.
[0013] Preferably, a No. 2 hydraulic cylinder is fixedly connected to the interior of the workbench, and a support ring is fixedly connected to the output end of the No. 2 hydraulic cylinder, and the support ring is located below the cutter.
[0014] Preferably, the rotating disk is rotatably mounted on the outside of pillar No. 1, a driven gear is fixedly connected to the bottom of the rotating disk, the driving part includes a driving motor fixedly connected to the outside of pillar No. 1, an output end of the driving motor is fixedly connected to a driving gear, and the driving gear is meshingly connected to the driven gear.
[0015] Preferably, the material discharge chute is slidably connected to the outer side of pillar No. 1, and a material discharge cylinder is fixedly connected to the top of the material discharge chute, and the output end of the material discharge cylinder is fixedly connected to the vacuum suction cup.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting up multiple discharge rings to work in a cycle, high-throughput production can be achieved by continuously and automatically cutting, transporting and unloading workpieces, and automatic movement and unloading can be achieved through the linkage between the cutter and the unloading chute, and most dangerous operations such as cutting are completed by machines, reducing the need for workers to directly contact dangerous machinery, thereby reducing the accident rate in the workplace. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the workbench of the utility model;
[0019] Figure 3 This is an enlarged view of point A of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the discharge ring of the utility model.
[0021] In the figure: 1. workbench; 2. support frame; 3. No. 1 hydraulic cylinder; 4. cutter; 5. positioning block; 6. connecting beam; 7. unloading chute; 8. unloading cylinder; 9. vacuum suction cup; 10. rotating disk; 11. unloading ring; 12. recovery trough; 13. recovery bucket; 14. No. 2 hydraulic cylinder; 15. support ring; 16. driven gear; 17. driving gear; 18. driving motor; 19. reset spring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 , 2 As shown in Figures 3 and 4, the utility model provides a technical solution: a die-casting trimming device, comprising: a workbench 1 with a hollow structure, a box door is provided on one side of the workbench 1, a support frame 2 is fixedly connected to the top of the workbench 1, a cutter 4 is arranged on the top of the support frame 2 in a liftable manner, a positioning block 5 is arranged in the middle of the cutter 4, a lifting rod is fixedly connected to the top of the positioning block 5, the top of the lifting rod passes through the top of the cutter 4, and a limiting plate is installed on the outside of the lifting rod and above the cutter 4; a rotating disk 10 is rotatably placed on the outside of the support frame 2, a plurality of discharge rings 11 are equidistantly fixedly connected to the outside of the rotating disk 10, a driving part is installed at the bottom of the rotating disk 10, a feeding chute 7 is fixedly connected to one side of the cutter 4 through a connecting crossbeam 6, the feeding chute 7 is connected to the connecting crossbeam 6 by bolts, one end of the connecting crossbeam 6 is connected to the feeding chute 7 by screws, a vacuum suction cup 9 is slidably connected to the middle of the feeding chute 7, and the vacuum suction cup 9 is connected to the vacuum generator through a pipeline.
[0024] It should be noted that the utility model is equipped with a PLC controller, and an infrared sensor for detecting the position of the discharge ring 11 is provided on the top of the support frame 2. There are three discharge rings 11, namely, the first discharge ring, the second discharge ring and the third discharge ring. Figure 1As shown, the No. 2 discharge ring is located directly below the cutter 4, the No. 1 discharge ring is located at the loading station, the No. 3 discharge ring is located below the unloading station and the vacuum suction cup 9, and the infrared sensor detects the position signal of the connecting rod between the discharge ring 11 and the rotating disk 10, and the No. 2 hydraulic cylinder 14 drives the support ring 15 to rise upward to support the bottom of the No. 2 discharge ring, and the No. 1 hydraulic cylinder 3 drives the cutter 4 to move downward. After the positioning block 5 presses the workpiece, the cutter 4 continues to move downward to cut the edge of the workpiece. During the descent of the cutter 4, the vacuum suction cup 9 moves to the inner wall of the No. 3 discharge ring, and the vacuum suction cup 9 absorbs the workpiece. When the No. 1 hydraulic cylinder 3 drives the cutter 4 to reset, and the No. 2 hydraulic cylinder 14 drives the support ring 15 to reset, the cutter 4 passes The connecting beam 6 drives the unloading chute 7 to rise, thereby lifting the workpiece, and then the unloading cylinder 8 pushes the vacuum suction cup 9 forward to the receiving conveyor belt. The driving part drives the three unloading rings to rotate through the rotating disk 10, and the material to be processed on the top of the No. 1 unloading ring is placed on the top of the support ring 15, and the workpiece on the top of the No. 2 unloading ring moves to the unloading station, and this cycle is used to complete the continuous trimming operation. By setting up multiple unloading rings to work in a cycle, high-throughput production can be achieved by continuously and automatically cutting, transporting and unloading workpieces. The linkage between the cutter 4 and the unloading chute 7 realizes automatic mobile unloading, and most dangerous operations such as cutting are completed by machines, reducing the need for workers to directly contact dangerous machinery, thereby reducing the accident rate in the workplace.
[0025] See also Figure 2 As shown, two recycling grooves 12 are provided on the top of the workbench 1 , and a recycling bucket 13 is detachably connected to the inside of the workbench 1 at positions corresponding to the recycling grooves 12 .
[0026] It should be noted that the utility model directly collects the waste generated during the cutting or processing process through the recycling groove 12, which can prevent the waste from being scattered in the work area and keep the working environment clean; the waste is automatically collected into the recycling bin 13, which reduces the time for workers to manually clean up the waste, thereby improving the overall work efficiency. The detachable recycling bin 13 makes the transfer, transportation and reprocessing of the waste more convenient.
[0027] See also Figure 1 , 2 As shown, the support frame 2 includes a No. 1 pillar and a No. 2 pillar and a crossbeam fixedly connected to the top of the two pillars, and two No. 1 hydraulic cylinders 3 are fixedly connected to the top of the crossbeam. The output end of the No. 1 hydraulic cylinder 3 is fixedly connected to the cutter 4. The inner diameter of the cutter 4 is the same as the outer diameter of the discharge ring 11. The top of the positioning block 5 passes through the top of the cutter 4, and a return spring 19 is provided on the outside of the positioning block 5 and inside the cutter 4.
[0028] It should be noted that the first hydraulic cylinder 3 of the utility model realizes the cutting of the workpiece through the cooperation of the cutter 4 and the discharge ring 11. During the cutting process, the bottom of the positioning block 5 is lower than the bottom of the cutter 4, so that the positioning block 5 first contacts the workpiece, and the positioning block 5 presses the workpiece. When the cutter 4 continues to move downward, the cutter 4 compresses the reset spring 19. The reset spring 19 presses the workpiece through the positioning block 5 to prevent it from being offset during cutting. The inner diameter of the cutter is the same as the outer diameter of the discharge ring, and the part extending out of the discharge ring 11 is completely cut, ensuring the accurate alignment of the material during the cutting process and reducing errors.
[0029] See also Figure 1 , 2 As shown, a No. 2 hydraulic cylinder 14 is fixedly connected inside the workbench 1 , and a support ring 15 is fixedly connected to the output end of the No. 2 hydraulic cylinder 14 , and the support ring 15 is located below the cutter 4 .
[0030] It should be noted that the No. 2 hydraulic cylinder 14 of the utility model drives the support ring 15 to rise, and the support ring 15 supports the discharge ring 11 from the bottom to ensure that the discharge ring 11 will not be deformed against the rotating disk 10 when subjected to the downward pressure of the cutter 4, thereby ensuring the stability and accuracy of cutting.
[0031] See also Figure 1 , 2 As shown in FIG. 4 , the rotating disk 10 is rotatably mounted on the outer side of the No. 1 pillar, a driven gear 16 is fixedly connected to the bottom of the rotating disk 10, and a driving portion includes a driving motor 18 fixedly connected to the outer side of the No. 1 pillar, and an output end of the driving motor 18 is fixedly connected to a driving gear 17, and the driving gear 17 is meshingly connected to the driven gear 16.
[0032] It should be noted that, in the utility model, when multiple discharge rings 11 need to switch positions, the driving motor 18 drives the active gear 17 to rotate, the active gear 17 drives the driven gear 16 to rotate, the driven gear 16 drives the rotating disk 10 to rotate, and the rotating disk 10 drives different discharge rings 11 to move to different positions, thereby realizing the position switching of the discharge ring 11, thereby realizing loading, processing and unloading.
[0033] See also Figure 1 , 2 As shown, the unloading chute 7 is slidably connected to the outer side of the No. 1 pillar, and the top of the unloading chute 7 is fixedly connected to a unloading cylinder 8, and the output end of the unloading cylinder 8 is fixedly connected to the vacuum suction cup 9.
[0034] It should be noted that, in the utility model, when the cutter 4 is cutting downward, the cutter 4 drives the unloading chute 7 to move downward through 6, and the vacuum suction cup 9 absorbs the workpiece and then the cutter 4 rises after the cutting is completed, and then the unloading cylinder 8 pushes the vacuum suction cup 9 along the unloading chute 7, so as to place the vacuum suction cup 9 with the workpiece in the receiving position.
[0035] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A die casting trimming device, characterized in that: include: Workbench (1); A support frame (2), the support frame (2) is placed on the top of the workbench (1), a cutter (4) is provided in the middle of the support frame (2) in a liftable manner, and a positioning pressing block (5) is provided in the middle of the cutter (4); A rotating disk (10), the rotating disk (10) is rotatably disposed outside the support frame (2), a plurality of discharge rings (11) are fixedly connected to the outside of the rotating disk (10) at equal intervals, and a driving unit is installed at the bottom of the rotating disk (10); A material discharge chute (7) is fixedly connected to one side of the cutter (4) through a connecting crossbeam (6), and a vacuum suction cup (9) is slidably connected to the middle of the material discharge chute (7).
2. A die casting trimming device according to claim 1, characterized in that: Two recovery grooves (12) are provided on the top of the workbench (1), and a recovery bucket (13) is detachably connected to the inside of the workbench (1) at positions corresponding to the recovery grooves (12).
3. A die casting trimming device according to claim 1, characterized in that: The support frame (2) comprises a No. 1 support column and a No. 2 support column and a crossbeam fixedly connected to the tops of the two support columns, the tops of the crossbeams are fixedly connected to two No. 1 hydraulic cylinders (3), and the output ends of the No. 1 hydraulic cylinders (3) are fixedly connected to the cutters (4).
4. A die casting trimming device according to claim 3, characterized in that: The inner diameter of the cutter (4) is the same as the outer diameter of the discharge ring (11); the top of the positioning pressure block (5) passes through the top of the cutter (4); and a return spring (19) is sleeved on the outside of the positioning pressure block (5) and inside the cutter (4).
5. A die casting trimming device according to claim 4, characterized in that: A No. 2 hydraulic cylinder (14) is fixedly connected inside the workbench (1), and a support ring (15) is fixedly connected to the output end of the No. 2 hydraulic cylinder (14), and the support ring (15) is located below the cutter (4).
6. A die casting trimming device according to claim 5, characterized in that: The rotating disk (10) is rotatably mounted on the outside of the first pillar, a driven gear (16) is fixedly connected to the bottom of the rotating disk (10), the driving unit comprises a driving motor (18) fixedly connected to the outside of the first pillar, an output end of the driving motor (18) is fixedly connected to a driving gear (17), and the driving gear (17) is meshedly connected to the driven gear (16).
7. A die casting trimming device according to claim 6, characterized in that: The unloading chute (7) is slidably connected to the outer side of the No. 1 pillar, and the top of the unloading chute (7) is fixedly connected to a unloading cylinder (8), and the output end of the unloading cylinder (8) is fixedly connected to a vacuum suction cup (9).