Automatic silicon package carrying and pouring device
By designing automated silicon bag handling and pouring devices, using multi -track wheels and hydraulic cylinder -driven dumping board systems, the unreliable, operational difficulties and safety of silicon bag handling and pouring systems in existing technologies are solved. A more efficient and safer silicon bag treatment process is achieved.
Patent Information
- Application Number
- CN202420906604.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing silicon bag handling and pouring systems have unreliable traction devices, high failure rate, difficulty in operation, low safety, and easy damage to the equipment in high temperature environments, resulting in long operation time, reduced output and difficult maintenance.
Design a kind of automated silicon bag handling and pouring device, adopts a combined structure of external rail wheels and internal rail wheels, equipped with hydraulic cylinder driving measuring overplane and electric pushing rod clamping system. Power, improve operational safety through protective boxes and monitors.
It improves the safety and efficiency of silicon bag handling and pouring, reduces the operation time, reduces the failure rate and the difficulty of maintenance, and enhances the ability of the equipment to deal with extreme conditions.
Smart Images

Figure CN222403442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon material production and processing, in particular to an automatic silicon bag conveying and pouring device. Background Art
[0002] At present, after the silicon water comes out of the furnace, there are two steps: transporting the silicon bag and pouring. The winch pulls out the bag transport vehicle, and the crane transports the silicon bag to the pouring smoke hood through the gantry hook. The silicon bag is flipped over for pouring by controlling the large and small hooks of the crane. The currently used silicon bag transportation and pouring system has the disadvantages of unreliable traction device, high failure rate, difficult operation, and low safety.
[0003] However, in the prior art, the traditional method of pulling the silicon bag is adopted for transportation and pouring. When the winch wire rope is close to the high-temperature silicon water bag, the wire rope is easily deformed by the heat and easily broken during the pulling process of the silicon bag, thereby injuring nearby workers. In addition, one person is required to control the driving during the operation, and the other person uses tools to pull the silicon bag to the bottom of the pouring smoke hood. It is easy to be burned by the high-temperature silicon water when it is very close to the silicon bag. The operation is slow to ensure that the silicon water does not overflow from the silicon bag, which will result in a long operation time. The silicon water on the upper layer of the silicon bag solidifies, and the shaking of the silicon bag during pouring will also cause the silicon water to splash, reducing the output. The silicon bag car does not turn smoothly on the circular track, and the guide wheel is seriously worn. In emergency situations, such as when passing through the bag, the silicon bag car and the track will be burned, making it difficult to clean and repair later, and the equipment lacks the ability to cope with extreme situations. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the traditional method of pulling silicon bags for transportation and pouring is adopted. When the wire rope of the winch is close to the high-temperature silicon water bag, the wire rope is easily deformed by heat and easily broken during the process of pulling the silicon bag, thereby injuring nearby workers. In addition, during the operation, one person is required to control the driving, and the other person uses a tool to pull the silicon bag to the bottom of the pouring smoke hood. The worker is very close to the silicon bag and is easily burned by the high-temperature silicon water. The operation is slow to ensure that the silicon water does not overflow from the silicon bag, which will result in a long operation time. The silicon water on the upper layer of the silicon bag solidifies, and the shaking of the silicon bag during pouring will also cause the silicon water to splash, reducing the output. The silicon bag car is not smooth when turning on the circular track, and the guide wheel is seriously worn. In an emergency, such as when wearing the bag, the silicon bag car and the track will be burned, making it difficult to clean and repair later, and the equipment lacks the ability to cope with extreme situations.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automated silicon bag handling and pouring device, comprising: a bottom plate, the bottom four corners of the bottom of the bottom plate are provided with mounting plates, a plurality of the mounting plates are evenly divided into two groups, the opposite surfaces of the two groups of mounting plates are provided with connecting shafts, and both sides of the two connecting shafts are provided with outer rail wheels and inner rail wheels, and also includes:
[0006] A plurality of threaded sleeves are fixedly mounted on the front and rear sides of the plurality of outer rail wheels and the inner rail wheels, and an adjusting screw is threadedly mounted inside the plurality of threaded sleeves;
[0007] A plurality of cleaning wire brushes are fixedly mounted on the bottom of the plurality of adjusting screws;
[0008] The protection box is fixedly mounted on one side of the top outer surface of the bottom plate, a lead-acid storage battery is arranged inside the protection box, and two driving motors are arranged on one side inside the protection box.
[0009] Preferably, two connecting plates are fixedly mounted on a side of the bottom plate away from the protection box, and circular shafts are fixedly embedded on opposite surfaces of the two connecting plates.
[0010] The technical effect of adopting the above further solution is that the weight-measuring tilting plate can drive the silicon bag body to tilt and pour through the circular shaft.
[0011] Preferably, a movable sleeve on the outer surface of the circular shaft is provided with a weight measuring tilting plate, and a U-shaped protective plate is fixedly mounted on the outer surface of the top of the weight measuring tilting plate.
[0012] The technical effect of adopting the above further scheme is that the weight measuring tilting plate can not only drive the silicon package body to be tilted and poured, but also measure the weight of the silicon package body, and the U-shaped protective plate can protect the silicon package body.
[0013] Preferably, a circular groove is provided at the center of the U-shaped protective plate, and a silicon package body is movably embedded in the circular groove.
[0014] The technical effect of adopting the above further solution is that after the silicon package body is embedded in the circular groove, it is not easy to slide, thereby better improving safety.
[0015] Preferably, a plurality of electric push rods are fixedly mounted on opposite surfaces inside the U-shaped protective plate, and the plurality of electric push rods are evenly divided into two groups.
[0016] The technical effect of adopting the above further solution is that the electric push rod can better drive the arc plate to clamp and fix the silicon package body.
[0017] Preferably, arc-shaped plates are fixedly mounted on the opposite surfaces of the two groups of electric push rods, and the two arc-shaped plates are in contact with the outer surface of the silicon package body.
[0018] The technical effect of adopting the above further solution is that the arc-shaped plate clamps and fixes the silicon bag body, which can better improve the stability and prevent the silicon bag body from shaking when it is poured.
[0019] Preferably, a display is arranged on the outer surface of the U-shaped protective plate, and a connector 1 is fixedly installed at the bottom center of one side of the U-shaped protective plate close to the protective box.
[0020] The technical effect of adopting the above further solution is that the weight data of the silicon package body can be observed and measured through the display.
[0021] Preferably, a second connector is fixedly mounted at the center of one side of the bottom plate close to the protective box, a hydraulic cylinder is movably embedded inside the second connector, and the other end of the hydraulic cylinder is movably embedded inside the first connector.
[0022] The technical effect of adopting the above further solution is: the hydraulic cylinder pushes up one end of the weight measuring tilting plate through connector 1 and connector 2, thereby causing the silicon package body to be dumped and poured.
[0023] Compared with the prior art, the advantages and positive effects of the utility model are:
[0024] 1. In the utility model, the vehicle body is installed on the on-site track by the outer track wheel and the inner track wheel. The sizes of the outer track wheel and the inner track wheel are designed to be larger and wider, which can better adapt to the problem of different sizes of arc track spacing caused by high-temperature deformation and prevent the influence of high-temperature deformation of the track. The inner track wheel is made into a smooth surface without folding edges. Threaded sleeves are fixedly installed on the front and rear sides of the outer track wheel and the inner track wheel. The internal threads of the threaded sleeves are installed with adjusting screws. A cleaning wire brush is arranged at the bottom of the adjusting screw, which can better clean up the dust particles and iron filings on the track and improve the travel of the vehicle body. The adjusting screw can drive the cleaning wire brush to adjust. A protective box is fixedly installed on one side of the outer surface of the top of the bottom plate, and a lead-acid battery and two driving motors are arranged inside the protective box as a power source to increase the power of the vehicle body. The vehicle body can be driven by wireless remote control or line control, which greatly improves safety.
[0025] 2. In the utility model, opening the hydraulic cylinder can drive one end of the weight measuring tilting plate to lift up, and the other end of the weight measuring tilting plate is movably sleeved on the outer surface of the circular shaft, which can better drive the silicon bag body to tilt and pour. After the silicon bag body is placed inside the circular groove opened at the center of the weight measuring tilting plate, two sets of electric push rods drive two arc plates to clamp and fix the silicon bag body, so that the silicon bag body will not be dust-proof, tilted or shaken, and the safety is better improved. The weight measuring tilting plate is equipped with a high temperature resistant weighing system, which can better measure the weight of the silicon bag body, and the data can be observed through the display arranged on the outer surface of the U-shaped protective plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The utility model provides a structural schematic diagram of an automated silicon bag handling and pouring device;
[0027] Figure 2 The utility model provides a side view of the structure of an automated silicon bag handling and pouring device;
[0028] Figure 3 This is a schematic diagram of the structure of an automated silicon bag handling and pouring device proposed by the utility model;
[0029] Figure 4 The utility model provides a cross-sectional structural schematic diagram of an automated silicon bag handling and pouring device.
[0030] Legend:
[0031] 1. Bottom plate; 101. Weighing and tilting plate; 102. Connecting plate; 103. Round shaft; 104. U-shaped protective plate; 105. Electric push rod; 106. Arc plate; 107. Round groove; 108. Silicon package body; 109. Display; 110. Protective box; 111. Connector 2; 112. Connector 1; 113. Hydraulic cylinder; 114. Lead-acid battery; 115. Driving motor; 116. Cleaning wire brush; 117. Outer track wheel; 118. Adjusting screw; 119. Threaded sleeve; 120. Mounting plate; 121. Inner track wheel; 122. Connecting shaft. DETAILED DESCRIPTION
[0032] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0034] Embodiment 1, as Figure 1-4As shown, the utility model provides an automated silicon bag handling and pouring device, comprising: a bottom plate 1, wherein mounting plates 120 are arranged at the four corners of the bottom of the bottom plate 1, wherein the plurality of mounting plates 120 are evenly divided into two groups, wherein the opposite surfaces of the two groups of mounting plates 120 are each provided with a connecting shaft 122, wherein both sides of the two connecting shafts 122 are each provided with an outer rail wheel 117 and an inner rail wheel 121, and further comprising: a plurality of threaded sleeves 119, which are each fixedly mounted on both sides of the plurality of outer rail wheels 117 and the inner rail wheel 121, wherein the interiors of the plurality of threaded sleeves 119 are each threadedly mounted with an adjusting screw 118; A plurality of cleaning wire brushes 116 are fixedly mounted on the bottom of a plurality of adjusting screws 118; a protective box 110 is fixedly mounted on one side of the top outer surface of the base plate 1, a lead-acid battery 114 is arranged inside the protective box 110, and two driving motors 115 are arranged on one side inside the protective box 110; a plurality of electric push rods 105 are fixedly mounted on opposite surfaces inside the U-shaped protective plate 104, and the plurality of electric push rods 105 are evenly divided into two groups; arc plates 106 are fixedly mounted on opposite surfaces of the two groups of electric push rods 105, and the two arc plates 106 are in contact with the outer surface of the silicon package body 108.
[0035] In this embodiment, the vehicle body is installed on the on-site track by the outer track wheel 117 and the inner track wheel 121. The size of the outer track wheel 117 and the inner track wheel 121 is designed to be larger and wider, which can better adapt to the problem of different sizes of arc track spacing caused by high temperature deformation and prevent the influence of high temperature deformation of the track. The inner track wheel 121 is made into a smooth surface without folding edges. The front and rear sides of the outer track wheel 117 and the inner track wheel 121 are fixedly provided with a threaded sleeve 119, and the internal thread of the threaded sleeve 119 is installed There is an adjusting screw 118, and a cleaning wire brush 116 is arranged at the bottom of the adjusting screw 118, which can better clean the dust and iron filings on the track and improve the travel of the vehicle body. The adjusting screw 118 can drive the cleaning wire brush 116 to make adjustments. A protective box 110 is fixedly installed on one side of the top outer surface of the bottom plate 1. A lead-acid battery 114 and two driving motors 115 are arranged inside the protective box 110 as power sources to increase the power of the vehicle body. The vehicle body can be driven by wireless remote control or line control, which greatly improves safety.
[0036] Embodiment 2, as Figure 1-4As shown, two connecting plates 102 are fixedly installed on one side of the bottom plate 1 away from the protective box 110, and circular shafts 103 are fixedly embedded on the opposite surfaces of the two connecting plates 102; a weight measuring tilting plate 101 is movably sleeved on the outer surface of the circular shaft 103, and a U-shaped protective plate 104 is fixedly installed on the outer surface of the top of the weight measuring tilting plate 101; a circular groove 107 is opened at the center of the U-shaped protective plate 104, and a silicon package body 108 is movably embedded inside the circular groove 107; a display 109 is set on the outer surface of the U-shaped protective plate 104, and a connector 112 is fixedly installed at the bottom center of the side of the U-shaped protective plate 104 close to the protective box 110; a connector 2 111 is fixedly installed at the center of the side of the bottom plate 1 close to the protective box 110, and a hydraulic cylinder 113 is movably embedded inside the connector 2 111, and the other end of the hydraulic cylinder 113 is movably embedded inside the connector 1 112.
[0037] In this embodiment, opening the hydraulic cylinder 113 can drive one end of the weight measuring tilting plate 101 to lift up, and the other end of the weight measuring tilting plate 101 is movably sleeved on the outer surface of the circular shaft 103, so that the silicon package body 108 can be better driven to tilt and pour. After the silicon package body 108 is placed inside the circular groove 107 opened at the center of the weight measuring tilting plate 101, two sets of electric push rods 105 drive two arc plates 106 to clamp and fix the silicon package body 108, so that the silicon package body 108 will not be dustproof, tilted and shaken, and the safety is better improved. The weight measuring tilting plate 101 is equipped with a high temperature resistant weighing system including a weighing sensor, a high temperature cable, and a weighing instrument, which can better measure the weight of the silicon package body 108, and the data can be observed through the display 109 set on the outer surface of the U-shaped protective plate 104.
[0038] Working principle: When in use, the vehicle body is installed on the on-site track through the outer track wheel 117 and the inner track wheel 121. The size of the outer track wheel 117 and the inner track wheel 121 is designed to be larger and wider, which can better adapt to the problem of different sizes of arc track spacing caused by high temperature deformation and prevent the influence of high temperature deformation of the track. The inner track wheel 121 is made into a smooth surface without folding edges. The front and rear sides of the outer track wheel 117 and the inner track wheel 121 are fixedly installed with a threaded sleeve 119, and the internal thread of the threaded sleeve 119 is installed with an adjusting screw 118. The adjusting screw 118 is adjusted by adjusting the screw 119. A cleaning wire brush 116 is provided at the bottom of the vehicle 8, which can better clean the dust and iron filings on the track and improve the travel of the vehicle body. The adjusting screw 118 can drive the cleaning wire brush 116 to adjust. A protective box 110 is fixedly installed on one side of the top outer surface of the bottom plate 1. A lead-acid battery 114 and two drive motors 115 are provided inside the protective box 110 as power sources to increase the power of the vehicle body. The vehicle body can be driven by wireless remote control or line control, which greatly improves safety. The electronic components such as cable motors and wires are of high temperature resistant specifications, and asbestos mesh insulation treatment is performed locally, which is more The service life of the vehicle body is improved. Opening the hydraulic cylinder 113 can drive one end of the weight measuring tilting plate 101 to lift up, and the other end of the weight measuring tilting plate 101 is movably sleeved on the outer surface of the circular shaft 103, which can better drive the silicon bag body 108 to tilt and pour. After the silicon bag body 108 is placed in the circular groove 107 opened at the center of the weight measuring tilting plate 101, the two sets of electric push rods 105 drive the two arc plates 106 to clamp and fix the silicon bag body 108, so that the silicon bag body 108 will not be dustproof, tilted and shaken, and the safety is better improved. The weight measuring tilting plate 101 is equipped with a durable The high-temperature weighing system contains a weighing sensor, a high-temperature cable, and a weighing instrument, which can better measure the weight of the silicon package body 108. The data can be observed through the display 109 set on the outer surface of the U-shaped protective plate 104, and a new pouring hood and flue that meet the actual use needs are designed. At the same time, the pouring flue is arranged according to the on-site location, and the pouring flue is connected to the furnace flue through an underground pipe, and a pneumatic flap valve is installed between the furnace exhaust pipe and the underground pipe; when the silicon water is discharged from the furnace and refined, the pneumatic flap valve is closed to prevent the smoke backflow, and when the pouring is tilted, the pneumatic flap valve is opened to discharge the smoke generated by the pouring.
[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An automated silicon bag handling and pouring device, comprising: A bottom plate (1), wherein mounting plates (120) are arranged at four corners of the bottom of the bottom plate (1), a plurality of the mounting plates (120) are evenly divided into two groups, the opposite surfaces of the two groups of mounting plates (120) are arranged with connecting shafts (122), and both sides of the two connecting shafts (122) are arranged with outer rail wheels (117) and inner rail wheels (121), characterized in that it also includes: A plurality of threaded sleeves (119) are fixedly mounted on the front and rear sides of the plurality of outer rail wheels (117) and the inner rail wheels (121), and an adjusting screw (118) is threadedly mounted inside the plurality of threaded sleeves (119); A plurality of cleaning wire brushes (116) are fixedly mounted on the bottom of the plurality of adjusting screws (118); A protection box (110) is fixedly mounted on one side of the top outer surface of the bottom plate (1), a lead-acid storage battery (114) is arranged inside the protection box (110), and two driving motors (115) are arranged on one side inside the protection box (110).
2. The automated silicon bag handling and pouring device according to claim 1, characterized in that: Two connecting plates (102) are fixedly mounted on one side of the bottom plate (1) away from the protection box (110), and circular shafts (103) are fixedly embedded on opposite surfaces of the two connecting plates (102).
3. The automatic silicon bag handling and pouring device according to claim 2, characterized in that: A weight measuring tilting plate (101) is movably sleeved on the outer surface of the circular shaft (103), and a U-shaped protective plate (104) is fixedly mounted on the outer surface of the top of the weight measuring tilting plate (101).
4. The automated silicon bag handling and pouring device according to claim 3, characterized in that: A circular groove (107) is provided at the center of the U-shaped protective plate (104), and a silicon package body (108) is movably embedded inside the circular groove (107).
5. The automatic silicon bag handling and pouring device according to claim 4, characterized in that: A plurality of electric push rods (105) are fixedly mounted on opposite surfaces inside the U-shaped protective plate (104), and the plurality of electric push rods (105) are evenly divided into two groups.
6. The automated silicon bag handling and pouring device according to claim 5, characterized in that: The opposite surfaces of the two groups of electric push rods (105) are both fixedly mounted with arc-shaped plates (106), and the two arc-shaped plates (106) are both in contact with the outer surface of the silicon package body (108).
7. The automated silicon bag handling and pouring device according to claim 4, characterized in that: A display (109) is provided on the outer surface of the U-shaped protective plate (104), and a connector 1 (112) is fixedly mounted at the bottom center of one side of the U-shaped protective plate (104) close to the protective box (110).
8. The automated silicon bag handling and pouring device according to claim 1, characterized in that: A second connector (111) is fixedly mounted at the center of one side of the base plate (1) close to the protection box (110), a hydraulic cylinder (113) is movably embedded inside the second connector (111), and the other end of the hydraulic cylinder (113) is movably embedded inside the first connector (112).