High-temperature-resistant magnesium smelting casting funnel device

By spraying oxide ceramic coating in the inner surface of the funnel of magnesium casting the funnel device, and combined with the design of the holding component and hydraulic telescopic rod, the problem of blocked shaking and the low life of the funnel used during the casting of magnesium alloy castings was realized. High -quality casting and convenient funnel replacement.

CN222403449UActive Publication Date: 2025-01-28JINAN TIANMENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420301145.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-01-28
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

During casting, existing magnesium alloy castings are prone to shaking due to manual control of the plug, which affects the quality of the castings, and the service life of the funnel is low and inconvenient to replace.

Method used

Designed a high -temperature smelting magnesium casting funnel, including spraying oxide ceramic coating on the surface of the funnel, setting a clamp component and a hydraulic telescopic rod, and the movement of the blocked by the hydraulic telescopic rod. Essence

Benefits of technology

The high temperature resistance and service life of the funnel of the funnel is improved, the shaking of the blockage of the blockage is avoided, the quality of the casting components is ensured, and the replacement process of the funnel is simplified.

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Abstract

The utility model discloses a high-temperature-resistant magnesium smelting casting funnel device which comprises a plug and a plug, a funnel is arranged below the plug, an oxide ceramic coating is arranged on the inner surface of the funnel, clamping assemblies are arranged on the two sides of the funnel, supporting frames are connected to the upper ends and the lower ends of the clamping assemblies in a sliding mode, and round holes are formed in the centers of the tops of the supporting frames. A connecting rod is slidably connected into the circular hole, a sliding plate is arranged at one end of the connecting rod, the other end of the connecting rod is fixedly connected with the plug, the two ends of the sliding plate are slidably connected with the supporting frame, a cross beam is arranged at the bottom of the supporting frame, and a hydraulic telescopic rod is arranged between the bottom of the sliding plate and the top of the cross beam. And the service life of the funnel is prolonged, the use convenience of the device is improved, and the quality of casting parts is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pouring molten metal, in particular to a high-temperature resistant magnesium smelting casting funnel device. Background Art

[0002] Magnesium and its alloys have significant advantages such as low specific gravity, high specific strength and specific stiffness, and low raw material prices. The research and application of magnesium alloys are increasingly valued by the material science and industry. With the increasing awareness of environmental protection and the requirement of energy conservation, the development trend of the automobile industry is to make automobiles lighter. While ensuring the original functional requirements of the automobile, light alloy (aluminum alloy and magnesium alloy) parts are used as much as possible to replace the steel parts used in large quantities in the automobile. In this case, magnesium alloys are increasingly becoming the preferred alternative material for steel parts.

[0003] When casting existing magnesium alloy castings, multiple people are required to cooperate in the casting, one person holds the funnel, one person controls the plug, and one person passes the protective gas during the pouring process. Since the hand-held parts will cause a certain amount of shaking, it is difficult to ensure the movement range of the plug. When the plug is higher than the magnesium liquid level, oxide slag will enter the mold cavity, reducing the quality of the casting. In addition, the funnel used in the pouring process has poor ability to resist high temperatures and low hardness. After long-term use, the internal wear and erosion of the funnel are serious, affecting the service life of the funnel. In addition, the existing funnels are fixed on the support frame, which is very inconvenient to replace. Utility Model Content

[0004] The utility model aims to provide a high temperature resistant magnesium smelting casting funnel device to solve the problems in the above background technology that the manually controlled plug is prone to shaking, affecting the quality of the casting, the service life of the funnel is short, and it is inconvenient to replace the funnel.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature resistant magnesium smelting casting funnel device, comprising a plug, a funnel is arranged below the plug, an oxide ceramic coating is arranged on the inner surface of the funnel, clamping assemblies are arranged on both sides of the funnel, and the upper and lower ends of the clamping assemblies are slidably connected with a support frame, a circular hole is arranged at the top center of the support frame, a connecting rod is slidably connected inside the circular hole, a sliding plate is arranged at one end of the connecting rod, and the other end is fixedly connected to the plug, both ends of the sliding plate are slidably connected to the support frame, a cross beam is arranged at the bottom of the support frame, and a hydraulic telescopic rod is arranged between the bottom of the sliding plate and the top of the cross beam.

[0006] Preferably, the clamping assembly includes fixed cards cross-arranged on both sides of the funnel, the fixed cards are of a "V"-shaped structure, and the sides of the fixed cards facing away from each other are respectively fixedly connected with movable plates, the movable plates are slidably connected to the support frame through a slide, and threaded holes are respectively provided at the ends of the movable plates away from the funnel, screws are threadedly connected between the threaded holes, and a turntable is integrated in the middle of the screw.

[0007] Preferably, the oxide ceramic coating is sprayed using plasma spraying technology.

[0008] Preferably, the thickness of the oxide ceramic coating is 1-5 mm.

[0009] Preferably, one end of the hydraulic telescopic rod is hinged to the sliding plate, and the other end is hinged to the crossbeam.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] (1) By spraying an oxide ceramic coating on the inner surface of the funnel that contacts the magnesium liquid using plasma spraying technology, the funnel's ability to resist high temperatures is enhanced, the funnel's ability to resist wear and erosion is improved, and the funnel's service life is extended.

[0012] (2) By setting up a clamping assembly, the rotation of the screw is used to control the moving plate to drive the fixed card to move, so as to clamp and loosen the funnel, so that the device can clamp different funnels and facilitate the replacement of funnels, thereby improving the convenience of the device.

[0013] (3) By setting a hydraulic telescopic rod to control the up and down movement of the sliding plate, the plug is driven to move up and down through the connecting rod, which overcomes the problem of shaking caused by manual control, ensures that the movement range of the plug is not too large, and prevents the problem of oxide slag entering the mold cavity when the plug is higher than the magnesium liquid level, thereby ensuring the quality of the casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 Schematic diagram of the position relationship of the circular holes;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping assembly.

[0017] In the figure: 1. plug; 2. funnel; 3. clamping assembly; 31. fixing card; 32. moving plate; 33. threaded hole; 34. screw; 35. turntable; 4. support frame; 5. round hole; 6. connecting rod; 7. sliding plate; 8. crossbeam; 9. hydraulic telescopic rod. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents the selected embodiment of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0019] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0020] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0021] See also Figure 1-3The utility model provides an embodiment: a high temperature resistant magnesium smelting casting funnel device, comprising a plug 1, a funnel 2 is arranged below the plug 1, an oxide ceramic coating is arranged on the inner surface of the funnel 2, the oxide ceramic coating is sprayed by plasma spraying technology, the ability of the funnel 2 to withstand high temperatures is improved, the hardness inside the funnel 2 is improved, and it has strong erosion resistance, a clamping assembly 3 is arranged on both sides of the funnel 2, wherein the clamping assembly 3 includes a fixing card 31 cross-arranged on both sides of the funnel 2, the fixing card 31 is a "V" shaped structure, and the funnel is clamped by the middle part of the "V" shape, and The present invention can adapt to the pouring of funnels 2 of different sizes. The sides of the fixed cards 31 which are away from each other are respectively fixedly connected with movable plates 32. The movable plates 32 are slidably connected to the support frame 4 through a slide. The ends of the movable plates 32 away from the funnel 2 are respectively provided with threaded holes 33. Screws 34 are threadedly connected between the threaded holes 33. A turntable 35 is integrated in the middle of the screw 34. The screw 34 is driven by rotating the turntable 35. The threads on both sides of the screw 34 are oppositely arranged. The rotation of the screw 34 drives the movable plate 32 to move along the slide in the support frame 4. The fixed cards 31 on both sides are close to each other to clamp the funnel 2.

[0022] The upper and lower ends of the clamping assembly 3 are slidably connected with a support frame 4, a circular hole 5 is provided in the top center of the support frame 4, a connecting rod 6 is slidably connected inside the circular hole 5, a sliding plate 7 is provided at one end of the connecting rod 6, and the other end is fixedly connected to the plug 1, both ends of the sliding plate 7 are slidably connected to the support frame 4, a cross beam 8 is provided at the bottom of the support frame 4, a hydraulic telescopic rod 9 is provided between the bottom of the sliding plate 7 and the top of the cross beam 8, wherein one end of the hydraulic telescopic rod 9 is hinged to the sliding plate 7, and the other end is hinged to the cross beam 8. When the hydraulic telescopic rod 9 is extended, since the cross beam 8 at one end is fixed, the sliding plate 7 will be pushed upward, so that the plug 1 moves up, and the shaking caused by manual control is avoided in the process. When it is necessary to stop pouring, the hydraulic telescopic rod 9 is controlled to retract, driving the sliding plate 7 to descend, and the plug 1 is moved down to block the funnel 2 through the connecting rod 6. In this process, the plug 2 is controlled not to exceed the top of the liquid surface, and the oxide film formed on the surface is not destroyed, so as to prevent the oxide slag from entering the cavity, so that the magnesium liquid enters the cavity smoothly.

[0023] Furthermore, the thickness of the oxide ceramic coating is 1-5 mm.

[0024] When the embodiment of the present application is in use: first, select a suitable funnel 2, put it into the clamping and fixing cards 31 on both sides, rotate the turntable 35 to rotate the screw 34, and the screw 34 drives the movable plate 32 to approach each other, so that the fixing card 31 clamps the funnel, fix the funnel 2, and pour. When it is necessary to pour the cavity, control the hydraulic telescopic rod 9 to extend, and control the output end of the hydraulic telescopic rod 9 to push the sliding plate 7, so that the plug 1 leaves the liquid outlet of the funnel 2, and the magnesium liquid enters the cavity. When the pouring reaches the standard amount, control the hydraulic telescopic rod 9 to retract, and the plug 1 descends to block the liquid outlet, and the magnesium liquid stops descending.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high temperature resistant magnesium smelting casting funnel device, comprising a plug (1), a funnel (2) is arranged below the plug (1), and is characterized in that: The inner surface of the funnel (2) is provided with an oxide ceramic coating, and clamping assemblies (3) are provided on both sides of the funnel (2). The upper and lower ends of the clamping assembly (3) are slidably connected to a support frame (4), a circular hole (5) is provided at the center of the top of the support frame (4), and a connecting rod (6) is slidably connected inside the circular hole (5). A sliding plate (7) is provided at one end of the connecting rod (6), and the other end is fixedly connected to the plug (1), and the two ends of the sliding plate (7) are slidably connected to the support frame (4), and a cross beam (8) is provided at the bottom of the support frame (4), and a hydraulic telescopic rod (9) is provided between the bottom of the sliding plate (7) and the top of the cross beam (8).

2. A high temperature resistant magnesium smelting casting funnel device according to claim 1, characterized in that: The clamping assembly (3) comprises fixed cards (31) cross-arranged on both sides of the funnel (2), the fixed cards (31) being of a "V"-shaped structure, the sides of the fixed cards (31) facing away from each other are respectively fixedly connected with movable plates (32), the movable plates (32) are slidably connected to the support frame (4) via a slideway, threaded holes (33) are respectively provided at the ends of the movable plates (32) away from the funnel (2), screw rods (34) are threadedly connected between the threaded holes (33), and a rotating disk (35) is integrally provided in the middle of the screw rods (34).

3. A high temperature resistant magnesium smelting casting funnel device according to claim 1, characterized in that: The oxide ceramic coating is sprayed by plasma spraying technology.

4. A high temperature resistant magnesium smelting casting funnel device according to claim 3, characterized in that: The thickness of the oxide ceramic coating is 1-5 mm.

5. A high temperature resistant magnesium smelting casting funnel device according to claim 1, characterized in that: One end of the hydraulic telescopic rod (9) is hinged to the sliding plate (7), and the other end is hinged to the crossbeam (8).