Novel metal product cutting and cooling device

By introducing the pump spray cooling system and vibration filter plate structure in the cutting device of metal products, combined with the synchronous clamping technology of two -way thread poles and transmission bands to solve the problem of low cutting efficiency and inconvenience in the existing technology, achieve more efficient efficiency Cutting and better equipment service life.

CN222403669UActive Publication Date: 2025-01-28GUANGZHOU MENGAO TECHNOLOGY CO LTD

Patent Information

Application Number
CN202420859477.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-28
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing metal product cutting devices are inefficient and inconvenient to cool during the cutting process, resulting in poor cutting quality and short service life of the cutting wheel.

Method used

A new type of metal product cutting and cooling device is designed. The water pump spray cooling system and the vibration filter plate structure are used to achieve synchronous motion of the sandwich board through two -way thread rods and transmission bands to improve the cutting efficiency and easy to clean the debris.

Benefits of technology

Effectively improve the cutting efficiency, ensure the cooling of the cutting process, improve the life of the cutting quality and the use of the cutting wheel, and simplify the cleaning process of debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting and cooling devices, and provides a novel metal product cutting and cooling device which comprises a base, the top and the bottom of the base are fixedly connected with a supporting frame and a water tank through bolts respectively, an air cylinder is installed on the top of the supporting frame, and the output end of the air cylinder is fixedly connected with a cutting frame. A cutting shaft is rotationally installed on the cutting frame, a cutting motor is installed on one side of the cutting frame, the output end of the cutting motor is connected to one end of the cutting shaft through a coupler, cooling water is sprayed through a water pump by arranging a filter plate, the water pump and other structures, and then it is guaranteed that effective cooling is conducted during cutting work; in the cutting process, chippings fall on the filtering plate through the square groove and flow into the collecting box, chipping collection is achieved, and therefore the device is more convenient to clean and better in quality, and through the technical scheme, the problems that in the prior art, quality is poor and efficiency is low are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting cooling devices, in particular to a novel metal product cutting cooling device. Background Art

[0002] At present, metal products refer to various products made of metal materials, including industrial pure iron, cast iron, carbon steel, stainless steel, heat-resistant steel, high-temperature alloy, precision alloy, etc. These products have the characteristics of high strength, corrosion resistance, beautiful appearance, durability, etc., and are widely used in industry, agriculture and all areas of people's lives.

[0003] The prior art discloses a cutting device for metal product processing with the authorization announcement number of CN218363424U. The patent discloses a cutting device for metal product processing, including a workbench and a frame arranged on the top of the workbench. Fixed components are arranged on both sides of the top of the workbench. A cutting mechanism is arranged on the top of the frame. The fixed component includes a fixed clamping block and a movable clamping block. A clamping opening is arranged on the top of the fixed clamping block. By rotating the threaded rod, the threaded sleeve can move along the outside of the threaded rod, pushing the movable clamping block to move toward the fixed clamping block. The metal product is clamped and fixed by the arc portion of the movable clamping block. The patent can meet the clamping and fixing of metal products of different shapes, ensure the firmness of the fixing, and avoid the deviation of the metal product during cutting.

[0004] However, this patent uses a cutting wheel to cut and fixes the workpiece by rotating two rotating threaded rods separately. The separate rotation of the two rotating threaded rods is time-consuming and affects work efficiency. In addition, it is inconvenient to clean up some debris generated by only cutting with a cutting wheel, and the high heat generated by cutting can easily affect the cutting quality of the workpiece and the service life of the cutting wheel. Utility Model Content

[0005] The utility model provides a novel metal product cutting and cooling device, which solves the problems of poor quality and low efficiency in the related technology.

[0006] The technical scheme of the utility model is as follows: a novel metal product cutting and cooling device comprises a base, the top and bottom of the base are respectively fixedly connected with a support frame and a water tank by bolts, a cylinder is installed on the top of the support frame, the output end of the cylinder is fixedly connected with a cutting frame, a cutting shaft is rotatably installed on the cutting frame, a cutting motor is installed on one side of the cutting frame, the output end of the cutting motor is connected to one end of the cutting shaft through a coupling, a cutting wheel is fixedly sleeved on the outer circumference of the cutting shaft, a water pump and a double-headed motor are respectively installed on the top of the base, a square groove is opened on the base, a water outlet pipe and a water suction pipe are respectively installed on the water pump, one end of the water outlet pipe is fixedly connected to the cutting frame, and a vibration device is jointly arranged on the base and the water tank;

[0007] The vibration device includes a filter plate, which is slidably mounted on the water tank, and two fixed plates are fixedly connected to the inner wall of the water tank, and two fixed rods are welded to the bottom of the filter plate, and the fixed rods pass through the inside of the fixed plate. A vibration shaft is rotatably installed inside the water tank, and an eccentric wheel is fixedly sleeved on the outer circumference of the vibration shaft. A support plate is fixedly connected to one side of the base by bolts, and a rotating shaft is rotatably installed on the support plate. A synchronous belt is jointly installed on the outer circumference of the rotating shaft and the vibration shaft, and a rotating shaft is rotatably installed on the support plate, and the output ends of the double-headed motor are respectively connected to the water pump and one end of the rotating shaft through couplings.

[0008] Preferably, the top sliding assembly of the base is equipped with four symmetrically arranged clamping plates, a sliding block is welded to the bottom of the clamping plate, two bidirectional threaded rods are rotatably installed inside the base, the sliding block is threadedly sleeved on the outer circumference of the bidirectional threaded rod, a transmission belt is commonly installed on the outer circumference of the two bidirectional threaded rods, one side of the water tank is fixedly connected to a collecting box by bolts, and a discharge port is opened on the water tank.

[0009] Preferably, synchronous wheels are fixedly sleeved on the outer circumferences of the rotating shaft and the vibrating shaft, and the synchronous belts are jointly installed on the outer circumferences of the two synchronous wheels, and the synchronous belts enable the rotating shaft and the vibrating shaft to rotate synchronously.

[0010] Preferably, a circular hole is formed on the fixing plate, the fixing rod passes through the inside of the circular hole, and the bottom of the filter plate and the top of the fixing plate are commonly connected with a vibration spring, and the vibration spring is used for resetting the filter plate.

[0011] Preferably, a circular groove is formed on the support plate, and the rotating shaft is rotatably mounted inside the circular groove, and the circular groove is used for the rotation of the rotating shaft.

[0012] Preferably, the base is provided with two symmetrically arranged sliding grooves, and the sliding block is slidably connected inside the sliding grooves, and the sliding grooves make the sliding of the sliding block more stable.

[0013] Preferably, threaded holes are provided on the four sliding blocks, and a forward threaded portion and a reverse threaded portion are provided on the bidirectional threaded rod. The forward threaded portion and the reverse threaded portion are threadedly connected to the inside of the two threaded holes respectively, and the threaded holes enable the rotation of the bidirectional threaded rod to drive the sliding block to move.

[0014] Preferably, the two bidirectional threaded rods are both fixedly sleeved with transmission wheels, and the transmission belts are jointly installed on the outer circumferential surfaces of the two transmission wheels, so that the transmission belts realize synchronous rotation of the two bidirectional threaded rods.

[0015] The working principle and beneficial effects of the utility model are:

[0016] 1. In the utility model, by setting the filter plate, water pump and other structures, the cooling water is sprayed by the water pump, thereby ensuring effective cooling during the cutting work. During the cutting process, the debris falls on the filter plate through the square groove and flows into the collection box to collect the debris, thereby making the device more convenient to clean and having better quality.

[0017] 2. In the utility model, through the setting of structures such as bidirectional threaded rods and transmission belts, the rotation of the bidirectional threaded rods drives the two clamping plates to move synchronously, thereby achieving the fixation of the workpiece. The synchronous movement of the two bidirectional threaded rods is achieved through the transmission belt, thereby achieving the synchronous clamping of the clamping plates on both sides, saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the support frame of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the vibration device of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the filter plate of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the clamping plate and the bidirectional threaded rod of the utility model.

[0024] In the figure: 1. water tank; 2. base; 3. support frame; 4. cylinder; 5. water pump; 6. double-head motor;

[0025] 7. Vibration device; 70. Support plate; 71. Rotating shaft; 72. Vibration shaft; 73. Eccentric wheel; 74. Synchronous belt; 75. Fixed plate; 76. Fixed rod; 77. Vibration spring; 78. Filter plate;

[0026] 8. Suction pipe; 9. Outlet pipe; 10. Cutting frame; 11. Cutting wheel; 12. Clamping plate; 13. Sliding block; 14. Bidirectional threaded rod; 15. Transmission belt; 16. Collection box. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] like Figure 1-Figure 5 As shown, this embodiment proposes a novel metal product cutting and cooling device, including a base 2, the top and bottom of the base 2 are respectively fixedly connected with a support frame 3 and a water tank 1 by bolts, a cylinder 4 is installed on the top of the support frame 3, the output end of the cylinder 4 is fixedly connected with a cutting frame 10, a cutting shaft is rotatably installed on the cutting frame 10, a cutting motor is installed on one side of the cutting frame 10, the output end of the cutting motor is connected to one end of the cutting shaft through a coupling, a cutting wheel 11 is fixedly sleeved on the outer circumference of the cutting shaft, a water pump 5 and a double-headed motor 6 are respectively installed on the top of the base 2, a square groove is opened on the base 2, a water outlet pipe 9 and a water suction pipe 8 are respectively installed on the water pump 5, one end of the water outlet pipe 9 is fixedly connected to the cutting frame 10, a vibration device 7 is commonly provided on the base 2 and the water tank 1, the vibration device 7 includes a filter plate 78, the filter plate 78 is slidably assembled on the water tank 1, and two filter plates 78 are fixedly connected to the inner wall of the water tank 1. The bottom of the filter plate 78 has two fixing rods 76 welded thereto, the fixing rods 76 pass through the interior of the fixing plate 75, a vibration shaft 72 is rotatably installed inside the water tank 1, an eccentric wheel 73 is fixedly sleeved on the outer circumference of the vibration shaft 72, a support plate 70 is fixedly connected to one side of the base 2 by bolts, a rotating shaft 71 is rotatably installed on the support plate 70, a synchronous belt 74 is jointly installed on the outer circumference of the rotating shaft 71 and the vibration shaft 72, a rotating shaft 71 is rotatably installed on the support plate 70, the output ends of the double-headed motor 6 are respectively connected to the water pump 5 and one end of the rotating shaft 71 through a coupling, through the arrangement of the filter plate 78, the water pump 5 and other structures, the water pump 5 is used to spray cooling water, thereby ensuring effective cooling during the cutting work, during the cutting process, the debris falls on the filter plate 78 through the square groove and flows into the collection box to realize the collection of the debris, thereby making the device more convenient to clean and of better quality.

[0030] like Figure 1-Figure 3 As shown, synchronous wheels are fixedly sleeved on the outer circumferences of the rotating shaft 71 and the vibration shaft 72, and the synchronous belts 74 are installed together on the outer circumferences of the two synchronous wheels.

[0031] like Figure 4 As shown, a circular hole is opened on the fixing plate 75 , and the fixing rod 76 passes through the inside of the circular hole. The bottom of the filter plate 78 and the top of the fixing plate 75 are commonly connected with a vibration spring 77 .

[0032] like Figure 1-Figure 3 As shown, a circular groove is formed on the support plate 70, and the rotating shaft 71 is rotatably installed inside the circular groove.

[0033] The specific implementation principle of this embodiment is as follows: the workpiece is placed on the base 2, the cylinder 4 is started to drive the support frame 3 to move downward, the cutting motor is started to drive the cutting wheel 11 to rotate for cutting, and during the cutting process, the double-headed motor 6 is started to drive the water pump 5 to run, and the cooling water is sprayed through the water pump 8 and the water outlet pipe 9, thereby realizing the cooling of the cutting position during the cutting process, and the debris and cooling water generated by the cutting fall on the filter plate 78 through the square groove, and the debris and cooling water are separated by the filter plate 78. The cooling water flows into the water tank 1 through the filter plate 78 to achieve recycling, and the double-headed motor 6 drives the rotating shaft 71 to rotate, and the rotating shaft 71 realizes the rotation of the vibration shaft 72 through the synchronous belt 74, and the vibration shaft 72 drives the eccentric wheel 73 to rotate, and reciprocates to push the filter plate 78, and the vibration of the filter plate 78 is realized through the cooperation of the fixing rod 76 and the vibration spring 77, so as to achieve more effective separation.

[0034] Example 2

[0035] like Figure 1-Figure 5 As shown, this embodiment also introduces a novel metal product cutting and cooling device, which adds the following structure on the basis of the first embodiment: the top sliding assembly of the base 2 is equipped with four symmetrically arranged clamping plates 12, and the bottom of the clamping plate 12 is welded with a sliding block 13. Two bidirectional threaded rods 14 are rotatably installed inside the base 2, and the sliding block 13 is threadedly sleeved on the outer peripheral surface of the bidirectional threaded rod 14. A transmission belt 15 is commonly installed on the outer peripheral surface of the two bidirectional threaded rods 14. A collecting box 16 is fixedly connected to one side of the water tank 1 by bolts, and a discharge port is opened on the water tank 1. Through the arrangement of the bidirectional threaded rod 14, the transmission belt 15 and other structures, the rotation of the bidirectional threaded rod 14 drives the two clamping plates 12 to move synchronously, thereby fixing the workpiece. The synchronous movement of the two bidirectional threaded rods 14 is achieved through the transmission belt 15, thereby achieving the synchronous clamping of the clamping plates 12 on both sides, saving time and improving work efficiency.

[0036] like Figure 1-Figure 5 As shown, two symmetrically arranged sliding grooves are provided on the base 2, and the sliding block 13 is slidably connected inside the sliding grooves.

[0037] like Figure 5 As shown, threaded holes are provided on the four sliding blocks 13 , and a forward threaded portion and a reverse threaded portion are provided on the bidirectional threaded rod 14 . The forward threaded portion and the reverse threaded portion are threadedly connected to the inside of the two threaded holes respectively.

[0038] like Figure 1As shown, two bidirectional threaded rods 14 are both fixedly sleeved with transmission wheels, and transmission belts 15 are installed on the outer circumferences of the two transmission wheels.

[0039] The specific implementation principle of this embodiment is as follows: rotate the bidirectional threaded rod 14, and the two bidirectional threaded rods 14 are made to rotate synchronously through the transmission belt 15. The bidirectional threaded rod 14 drives the two sliding blocks 13 to move synchronously and relative to each other, thereby realizing the synchronous and relative movement of the two clamping plates 12, and realizing the clamping and fixing of the workpiece. The vibration of the filter plate 78 and the inclined setting of the filter plate 78 can shake off the debris into the collection box 16, which is convenient for the subsequent processing of the debris.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel metal product cutting and cooling device, comprising a base (2), characterized in that: The top and bottom of the base (2) are respectively fixedly connected to a support frame (3) and a water tank (1) by bolts; a cylinder (4) is installed on the top of the support frame (3); the output end of the cylinder (4) is fixedly connected to a cutting frame (10); a cutting shaft is rotatably installed on the cutting frame (10); a cutting motor is installed on one side of the cutting frame (10); the output end of the cutting motor is connected to one end of the cutting shaft by a coupling; a cutting wheel (11) is fixedly sleeved on the outer circumference of the cutting shaft; a water pump (5) and a double-headed motor (6) are respectively installed on the top of the base (2); a square groove is provided on the base (2); a water outlet pipe (9) and a water suction pipe (8) are respectively installed on the water pump (5); one end of the water outlet pipe (9) is fixedly connected to the cutting frame (10); a vibration device (7) is commonly provided on the base (2) and the water tank (1); The vibration device (7) comprises a filter plate (78), the filter plate (78) is slidably mounted on the water tank (1), two fixed plates (75) are fixedly connected to the inner wall of the water tank (1), two fixed rods (76) are welded to the bottom of the filter plate (78), the fixed rods (76) pass through the inside of the fixed plate (75), a vibration shaft (72) is rotatably mounted inside the water tank (1), an eccentric wheel (73) is fixedly sleeved on the outer peripheral surface of the vibration shaft (72), a support plate (70) is fixedly connected to one side of the base (2) by bolts, a rotating shaft (71) is rotatably mounted on the support plate (70), a synchronous belt (74) is commonly mounted on the outer peripheral surfaces of the rotating shaft (71) and the vibration shaft (72), a rotating shaft (71) is rotatably mounted on the support plate (70), and the output ends of the double-headed motor (6) are respectively connected to the water pump (5) and one end of the rotating shaft (71) through a coupling.

2. A new type of metal product cutting and cooling device according to claim 1, characterized in that: The top of the base (2) is slidably equipped with four symmetrically arranged clamping plates (12), the bottom of the clamping plates (12) is welded with a sliding block (13), two bidirectional threaded rods (14) are rotatably installed inside the base (2), the sliding blocks (13) are threadedly sleeved on the outer circumference of the bidirectional threaded rods (14), and a transmission belt (15) is commonly installed on the outer circumference of the two bidirectional threaded rods (14), one side of the water tank (1) is fixedly connected with a collecting box (16) by bolts, and a discharge port is opened on the water tank (1).

3. A new type of metal product cutting and cooling device according to claim 1, characterized in that: Synchronous wheels are fixedly sleeved on the outer circumferences of the rotating shaft (71) and the vibration shaft (72), and the synchronous belt (74) is installed on the outer circumferences of the two synchronous wheels.

4. A new type of metal product cutting and cooling device according to claim 1, characterized in that: The fixing plate (75) is provided with a circular hole, the fixing rod (76) passes through the inside of the circular hole, and the bottom of the filter plate (78) and the top of the fixing plate (75) are connected to a vibration spring (77).

5. A new type of metal product cutting and cooling device according to claim 1, characterized in that: The support plate (70) is provided with a circular groove, and the rotating shaft (71) is rotatably mounted inside the circular groove.

6. A new type of metal product cutting and cooling device according to claim 2, characterized in that: The base (2) is provided with two symmetrically arranged sliding grooves, and the sliding block (13) is slidably connected inside the sliding grooves.

7. A new type of metal product cutting and cooling device according to claim 2, characterized in that: The four sliding blocks (13) are each provided with a threaded hole, and the bidirectional threaded rod (14) is provided with a forward threaded portion and a reverse threaded portion, and the forward threaded portion and the reverse threaded portion are threadedly connected to the inside of the two threaded holes respectively.

8. A new type of metal product cutting and cooling device according to claim 2, characterized in that: The two bidirectional threaded rods (14) are both fixedly sleeved with transmission wheels, and the transmission belts (15) are jointly mounted on the outer circumferential surfaces of the two transmission wheels.

Citation Information

Patent Citations

  • Cutting device for metal product machining

    CN218363424U

Cited By

  • Metal profile cutting device

    CN120269060A