Servo electric cylinder lifting structure of band sawing machine

By using a servo motor and an electric cylinder driver on the sawing machine, high -speed rotation and downward motion with sawing colors are realized, and the problem of unstable control of the existing sawing bed hydraulic system has improved the cutting accuracy and the service life of the saw bladder.

CN222403746UActive Publication Date: 2025-01-28ZHE JIANG CHENLONG SAWING MACHINE CO LTD
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Patent Information

Application Number
CN202420598050.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-01-28
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The hydraulic system of existing saw machines cannot effectively control the pressure of multiple hydraulic equipment, resulting in unstable speed change of saw machines during cutting, affecting cutting accuracy and shortening the service life of saw blades.

Method used

Drives composed of servo motors and electric cylinders are used to drive up and down motion of the cutting mechanism through the drive parts to achieve high -speed rotation and downward motion with a sawdr to ensure the accuracy of cutting feed.

Benefits of technology

The cutting accuracy of the sawtis was improved, the service life of the sawpin was extended, and the hidden dangers of sawing sides caused by unstable speed transformation were avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sawing machines, and particularly relates to a band sawing machine servo electric cylinder lifting structure which comprises a machine base and a feeding table, a cutting mechanism is arranged on the machine base and comprises a driving wheel and a driven wheel, a band saw blade is wound between the driving wheel and the driven wheel, a first driving motor is further arranged on a saw frame, and the first driving motor drives the driving wheel to rotate. A driving part is arranged between the cutting mechanism and the machine base, the lower end of the driving part is connected with the machine base, the upper end of the driving part is connected with the cutting mechanism, the driving part can drive the cutting mechanism to move up and down relative to the machine base, the driving part comprises a servo motor and an electric cylinder, and a transmission part is arranged between the servo motor and the electric cylinder and annularly arranged between the servo motor and the electric cylinder. The servo motor is connected with the electric cylinder through the transmission part, the servo motor is connected with the electric cylinder through the transmission part, and the cutting mechanism is driven by servo control to ascend and descend, so that the cutting mechanism ascends and descends stably, the accuracy of cutting feeding is guaranteed, and the service life of the band saw blade is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sawing machines, in particular to a servo electric cylinder lifting structure for a band sawing machine. Background Art

[0002] A band saw is a machine tool used for sawing various metal materials. It is mainly used for sawing various alloys and metal materials such as carbon structural steel, low alloy steel, high alloy steel, special alloy steel, stainless steel, acid-resistant steel, etc. Its basic structure includes a machine base, on which a frame body is arranged. A driving disk and a driven disk are arranged on the left and right sides of the cutting frame body. Saw blades are wound around the outside of the driving disk and the driven disk. The saw blade and the driven disk are driven to rotate by the rotation of the driving disk. The workpiece to be cut is placed under the saw blade, and the driving disk, the driven disk and the saw blade are driven downward to complete the cutting of the workpiece.

[0003] At present, the sawing machines on the market all have only one hydraulic system. The same hydraulic system controls multiple hydraulic devices such as feeding, clamping workpieces, cutting feed, etc. When multiple hydraulic devices are controlled by one hydraulic system, due to the different pressures and pressure times required by each hydraulic device, sometimes it is necessary to supply hydraulic oil to multiple hydraulic devices at the same time, resulting in unstable oil supply pressure; sometimes when supplying oil to a hydraulic device, when another hydraulic device also needs oil supply, the oil supply pressure of the hydraulic device that was previously normally supplied with oil will suddenly decrease, resulting in the speed change of the sawing machine during the cutting process, which will affect the cutting accuracy or damage the saw blade on the sawing machine. Among them, the hydraulic equipment for controlling the cutting feed is particularly important for accuracy. At present, the sawing machines on the market with a single hydraulic system cannot control the cutting feed very accurately, and are easily divided by other hydraulic devices during the cutting feed process, resulting in sudden speed increases and decreases in the cutting feed division pressure, affecting the service life of the saw blade. Summary of the invention

[0004] The utility model aims to provide a servo electric cylinder lifting structure for a band sawing machine which has the advantages of simple structure, high processing precision, improved processing quality of parts and components, and prolonged service life of saw blades.

[0005] The purpose of the utility model is achieved in this way:

[0006] A servo electric cylinder lifting structure for a band sawing machine comprises a machine base and a feeding table, a cutting mechanism is arranged on the machine base, the cutting mechanism comprises a driving wheel arranged on the right side of the saw frame and a driven wheel arranged on the left side of the saw frame, a band saw blade is wound between the driving wheel and the driven wheel, the saw frame is also provided with a first driving motor for driving the driving wheel to rotate, the first driving motor drives the driving wheel to rotate, the driving wheel rotation can drive the saw blade and the driven wheel to follow the rotation; a driving member is arranged between the cutting mechanism and the machine base, the lower end of the driving member is connected to the machine base, the upper end of the driving member is connected to the cutting mechanism, and can drive the cutting mechanism to move up and down relative to the machine base, the driving member comprises a servo motor and an electric cylinder, a transmission member is arranged between the servo motor and the electric cylinder, the transmission member is arranged between the servo motor and the electric cylinder, the servo motor is connected to the electric cylinder through the transmission member, driving the servo motor can drive the electric cylinder to extend or retract through the transmission member, thereby driving the cutting mechanism to rise or fall relative to the machine base.

[0007] Furthermore, the servo motor is provided with a rotating wheel, the electric cylinder is provided with a transmission wheel, the transmission member is sleeved on the rotating wheel and the transmission wheel, the servo motor is driven to drive the rotating wheel to rotate, and the transmission member drives the transmission wheel to rotate, thereby controlling the lifting and lowering of the electric cylinder.

[0008] Furthermore, a mounting portion is provided on the machine base, the servo motor is arranged on the mounting portion, a transmission hole is also opened on the machine base, the transmission member is passed through the transmission hole, the electric cylinder is located on the inner side of the transmission hole, and the servo motor is located on the outer side of the transmission hole.

[0009] Furthermore, a guide mechanism is provided on the machine base, and the guide mechanism includes a main guide rod and an auxiliary guide rod. The upper end of the main guide rod is connected to the cutting mechanism and is located at the rear end of the electric cylinder. The upper end of the auxiliary guide rod is connected to the cutting mechanism. The driving member can drive the guide mechanism to perform lifting and lowering movements.

[0010] Furthermore, a movable propulsion platform is arranged on the feeding platform, and a second driving device is arranged between the feeding platform and the propulsion platform. One end of the second driving device is connected to the feeding platform, and the other end is connected to the propulsion platform. The second driving device can control the propulsion platform to move forward and backward when it is working.

[0011] Furthermore, a correction mechanism is provided on the cutting mechanism, and the correction mechanism is located at the band saw blade. The correction mechanism includes a right correction seat and a left correction seat, and the left correction seat is located on the side close to the driving wheel, and the right correction seat is located on the side close to the driven wheel. The right correction seat and the left correction seat are both located at the band saw blade, and the right correction seat and the left correction seat are both provided with a front correction wheel and a rear correction wheel, and the band saw blade is located between the front correction wheel and the rear correction wheel.

[0012] Furthermore, a collecting trough is provided at the end of the machine base, the collecting trough is located close to the side of the band saw blade, a discharge port is provided on one side of the collecting trough, a feeding piece is also provided in the collecting trough, and the other end of the feeding piece is located at the discharge port.

[0013] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects:

[0014] The utility model discloses a servo electric cylinder lifting structure for a band sawing machine with simple structure, high processing precision, improved processing quality of parts and components, and extended service life of saw blades. The structure comprises a machine base and a feeding table. A cutting mechanism is arranged on the machine base. The cutting mechanism comprises a driving wheel arranged on the right side of the saw frame and a driven wheel arranged on the left side of the saw frame. A band saw blade is wound between the driving wheel and the driven wheel. The saw frame is also provided with a first driving motor for driving the driving wheel to rotate. The first driving motor drives the driving wheel to rotate. The rotation of the driving wheel can drive the saw blade and the driven wheel to follow the rotation. A driving member is arranged between the cutting mechanism and the machine base. The lower end of the driving member is connected to the machine base, and the upper end of the driving member is connected to the cutting mechanism, and can drive the cutting mechanism to move up and down relative to the machine base. The driving member comprises a servo motor and an electric cylinder. A transmission member is arranged between the servo motor and the electric cylinder. The transmission member is arranged between the servo motor and the electric cylinder. The servo motor is connected to the electric cylinder through the transmission member to drive the servo motor. The motor can drive the electric cylinder to extend or retract through the transmission member, thereby driving the cutting mechanism to rise or fall relative to the machine base. The servo motor is connected to the electric cylinder through the transmission member, drives the band saw blade to rotate through the driving wheel, and controls the cutting mechanism to move up and down through the driving member, so that the band saw blade can rotate at high speed and move downward at the same time, so that it can complete the task of downward cutting. The air cylinder and the oil cylinder have low precision for cutting feed, which will cause slow cutting speed and descending speed during cutting, resulting in damage to the band saw blade. It may also cause the band saw blade to advance during use, resulting in damage to the band saw blade. When the high-speed running band saw blade breaks, it is very easy for the band saw blade to bounce off and scratch the operator. The driving member of the utility model is composed of a servo motor and an electric cylinder. The servo control drives the cutting mechanism to perform lifting and lowering movements, so that the cutting mechanism can be lifted and lowered smoothly, thereby ensuring the accuracy of cutting feed and the service life of the band saw blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is one of the three-dimensional diagrams of the present utility model.

[0016] Figure 2 It is the second stereogram of the utility model.

[0017] Figure 3 This is one of the schematic diagrams of the connection structure between the machine base and the cutting mechanism of the utility model.

[0018] Figure 4This is the second schematic diagram of the connection structure between the machine base and the cutting mechanism of the utility model.

[0019] Figure 5 It is a structural schematic diagram of the cutting mechanism of the utility model.

[0020] Figure 6 yes Figure 5 Enlarged view of point A in the middle.

[0021] Figure 7 It is a structural schematic diagram of the driving component of the utility model.

[0022] Figure 8 It is a schematic diagram of the connection structure between the machine base and the feeding table of the utility model.

[0023] Fig. 9 yes Figure 8 Enlarged view of point B in the middle.

[0024] Fig.10 It is a structural schematic diagram of the machine base of the utility model.

[0025] The meaning of the symbols in the figure:

[0026] 1-machine base; 2-feeding table; 3-driving wheel; 4-driven wheel; 5-band saw blade; 6-first driving motor; 7-driving member; 8-servo motor; 9-electric cylinder; 10-transmission member;

[0027] 11-rotating wheel; 12-transmission wheel; 13-installation part; 14-transmission hole; 15-main guide rod; 16-auxiliary guide rod; 17-right correction seat; 18-left correction seat; 19-front correction wheel; 20-rear correction wheel;

[0028] 21-collecting trough; 22-discharging port; 23-feeding piece. DETAILED DESCRIPTION

[0029] The utility model is further described below in conjunction with specific embodiments:

[0030] A lifting structure of a band sawing machine servo electric cylinder 9 includes a machine base 1 and a feeding table 2. A cutting mechanism is arranged on the machine base 1. The cutting mechanism includes a driving wheel 3 arranged on the right side of the saw frame and a driven wheel 4 arranged on the left side of the saw frame. A band saw blade 5 is wound between the driving wheel 3 and the driven wheel 4. The saw frame is also provided with a first driving motor 6 for driving the driving wheel 3 to rotate. The first driving motor 6 drives the driving wheel 3 to rotate. The rotation of the driving wheel 3 can drive the saw blade and the driven wheel 4 to rotate accordingly. A driving member 7 is arranged between the cutting mechanism and the machine base 1. The lower end of the driving member 7 The driving member 7 is connected to the machine base 1, and the upper end of the driving member 7 is connected to the cutting mechanism, and can drive the cutting mechanism to move up and down relative to the machine base 1. The driving member 7 includes a servo motor 8 and an electric cylinder 9. A transmission member 10 is provided between the servo motor 8 and the electric cylinder 9. The transmission member 10 is arranged between the servo motor 8 and the electric cylinder 9. The servo motor 8 is connected to the electric cylinder 9 through the transmission member 10. Driving the servo motor 8 can drive the electric cylinder 9 to extend or retract through the transmission member 10, thereby driving the cutting mechanism to rise or fall relative to the machine base 1.

[0031] The utility model discloses a lifting structure of a band sawing machine servo electric cylinder 9, which has the advantages of simple structure, high processing precision, improved processing quality of parts and components, and prolonged service life of saw blades. The lifting structure comprises a machine base 1 and a feeding table 2. A cutting mechanism is arranged on the machine base 1. The cutting mechanism comprises a driving wheel 3 arranged on the right side of the saw frame and a driven wheel 4 arranged on the left side of the saw frame. A band saw blade 5 is wound between the driving wheel 3 and the driven wheel 4. The saw frame is also provided with a first driving motor 6 for driving the driving wheel 3 to rotate. The first driving motor 6 drives the driving wheel 3 to rotate. The rotation of the driving wheel 3 can drive the saw blade and the driven wheel 4 to follow the rotation. A driving member 7 is arranged between the cutting mechanism and the machine base 1. The lower end of the driving member 7 is connected to the machine base 1. The upper end of the driving member 7 is connected to the cutting mechanism and can drive the cutting mechanism to move up and down relative to the machine base 1. The driving member 7 comprises a servo motor 8 and an electric cylinder 9. A transmission member 10 is arranged between the servo motor 8 and the electric cylinder 9. The transmission member 10 is arranged between the servo motor 8 and the electric cylinder 9. The servo motor 8 is connected to the electric cylinder 9 through the transmission member 10. , driving the servo motor 8 can drive the electric cylinder 9 to extend or retract through the transmission member 10, thereby driving the cutting mechanism to rise or fall relative to the machine base 1. The servo motor 8 is connected to the electric cylinder 9 through the transmission member 10, drives the band saw blade 5 to rotate through the driving wheel 3, and controls the cutting mechanism to move up and down through the driving member 7, so that the band saw blade 5 can move downward while rotating at a high speed, so that it can complete the task of downward cutting. The air cylinder and the oil cylinder are not so accurate in cutting and feeding. When cutting, the cutting speed is slow and the speed of descent is fast, which may cause the band saw blade 5 to be damaged. It may also cause the band saw blade 5 to advance during use, which may cause the band saw blade 5 to be damaged. When the high-speed running band saw blade 5 breaks, it is very easy to bounce the band saw blade 5 and scratch the operator. The driving member 7 of the utility model is composed of a servo motor 8 and an electric cylinder 9. The servo control drives the cutting mechanism to move up and down, so that the cutting mechanism can be lifted and lowered smoothly, preventing and ensuring the accuracy of the cutting feed and ensuring the service life of the band saw blade 5.

[0032] Preferably, a rotating wheel 11 is provided on the servo motor 8, a transmission wheel 12 is provided on the electric cylinder 9, and the transmission member 10 is sleeved on the rotating wheel 11 and the transmission wheel 12. The servo motor 8 is driven to drive the rotating wheel 11 to rotate, and the transmission wheel 12 is driven to rotate through the transmission member 10, thereby controlling the lifting and lowering of the electric cylinder 9.

[0033] Preferably, a mounting portion 13 is provided on the machine base 1, the servo motor 8 is provided on the mounting portion 13, a transmission hole 14 is also opened on the machine base 1, the transmission member 10 is passed through the transmission hole 14, the electric cylinder 9 is located on the inner side of the transmission hole 14, and the servo motor 8 is located on the outer side of the transmission hole 14.

[0034] Preferably, a guide mechanism is provided on the machine base 1, and the guide mechanism includes a main guide rod 15 and an auxiliary guide rod 16. The upper end of the main guide rod 15 is connected to the cutting mechanism and is located at the rear end of the electric cylinder 9. The upper end of the auxiliary guide rod 16 is connected to the cutting mechanism. The driving member 7 can drive the guide mechanism to perform lifting and lowering movements. Four main guide rods 15 and auxiliary guide rods 16 are used to make the cutting mechanism rise and fall smoothly along the direction of the guide rods, making the cutting smoother and avoiding the deviation of the cutting mechanism caused by vibration during the cutting process.

[0035] Preferably, a movable propulsion platform is provided on the feeding table 2, and a second driving device is provided between the feeding table 2 and the propulsion platform. One end of the second driving device is connected to the feeding table 2, and the other end is connected to the propulsion platform. The second driving device can control the propulsion platform to move forward and backward. During cutting, the propulsion platform is controlled to move at a uniform speed by the second driving device, so that the propulsion platform can maintain a uniform forward cutting motion, thereby replacing human control to perform a uniform forward motion of the cut parts and maintaining a better cutting effect.

[0036] Preferably, a correction mechanism is provided on the cutting mechanism, and the correction mechanism is located at the band saw blade 5. The correction mechanism includes a right correction seat 17 and a left correction seat 18. The left correction seat 18 is located on the side close to the driving wheel 3, and the right correction seat 17 is located on the side close to the driven wheel 4. The right correction seat 17 and the left correction seat 18 are both located at the band saw blade 5. The right correction seat 17 and the left correction seat 18 are both provided with a front correction wheel 19 and a rear correction wheel 20. The band saw blade 5 is located between the front correction wheel 19 and the rear correction wheel 20. The band saw blade 5 is arranged horizontally when rotating around the driving wheel 3 and the driven wheel 4. The band saw blade 5 at the cutting position is corrected by the correction mechanism so that the band saw blade 5 is arranged vertically for easy cutting. The correction mechanism also ensures that the band saw blade 5 will not deviate from the cutting position during the cutting process, thereby protecting the band saw blade 5 from breaking and extending the service life of the band saw blade 5.

[0037] Preferably, a collecting groove 21 is provided at the end of the machine base 1, and the collecting groove 21 is located on a side close to the band saw blade 5. A discharge port 22 is provided on one side of the collecting groove 21. A feeding piece 23 is also provided in the collecting groove 21, and the other end of the feeding piece 23 is located at the discharge port 22, which is convenient for collecting the cut materials, and then the cut materials are pushed to the discharge port 22 through the feeding piece 23, which is convenient for collecting the cut materials or conveying them to the next process.

[0038] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A band saw servo electric cylinder lifting structure, characterized in that: The invention comprises a machine base (1) and a feeding platform (2). The machine base (1) is provided with a cutting mechanism, and the cutting mechanism comprises a driving wheel (3) arranged on the right side of a saw frame and a driven wheel (4) arranged on the left side of the saw frame. A band saw blade (5) is arranged between the driving wheel (3) and the driven wheel (4). The saw frame is also provided with a first driving motor (6) for driving the driving wheel (3) to rotate. The first driving motor (6) drives the driving wheel (3) to rotate. The rotation of the driving wheel (3) can drive the saw blade and the driven wheel (4) to rotate accordingly. A driving member (7) is provided between the cutting mechanism and the machine base (1). The lower end of the driving member (7) is connected to the machine base (1), and the upper end of the driving member (7) is connected to the cutting mechanism, and can drive the cutting mechanism to move up and down relative to the machine base (1). The driving member (7) comprises a servo motor (8) and an electric cylinder (9). A transmission member (10) is provided between the servo motor (8) and the electric cylinder (9). The transmission member (10) is arranged between the servo motor (8) and the electric cylinder (9). The servo motor (8) is connected to the electric cylinder (9) via the transmission member (10). The servo motor (8) can be driven to extend or retract the electric cylinder (9) via the transmission member (10), thereby driving the cutting mechanism to rise or fall relative to the machine base (1).

2. The servo electric cylinder lifting structure for a band saw according to claim 1, characterized in that: The servo motor (8) is provided with a rotating wheel (11), the electric cylinder (9) is provided with a transmission wheel (12), and the transmission member (10) is sleeved on the rotating wheel (11) and the transmission wheel (12). The servo motor (8) is driven to drive the rotating wheel (11) to rotate, and the transmission member (10) drives the transmission wheel (12) to rotate, thereby controlling the lifting and lowering of the electric cylinder (9).

3. The servo electric cylinder lifting structure for a band saw according to claim 2, characterized in that: The machine base (1) is provided with a mounting portion (13), the servo motor (8) is arranged on the mounting portion (13), the machine base (1) is also provided with a transmission hole (14), the transmission member (10) is passed through the transmission hole (14), the electric cylinder (9) is located on the inner side of the transmission hole (14), and the servo motor (8) is located on the outer side of the transmission hole (14).

4. A band saw servo electric cylinder lifting structure according to any one of claims 1 to 3, characterized in that: The machine base (1) is provided with a guide mechanism, which comprises a main guide rod (15) and an auxiliary guide rod (16). The upper end of the main guide rod (15) is connected to the cutting mechanism and is located at the rear end of the electric cylinder (9). The upper end of the auxiliary guide rod (16) is connected to the cutting mechanism. The driving member (7) can drive the guide mechanism to move up and down.

5. The servo electric cylinder lifting structure for a band saw according to claim 4, characterized in that: A movable propulsion platform is arranged on the feeding platform (2), and a second driving device is arranged between the feeding platform (2) and the propulsion platform. One end of the second driving device is connected to the feeding platform (2), and the other end is connected to the propulsion platform. When the second driving device is in operation, it can control the propulsion platform to move forward and backward.

6. The servo electric cylinder lifting structure for a band saw according to claim 1, characterized in that: The cutting mechanism is provided with a correction mechanism, the correction mechanism is located at the band saw blade (5), the correction mechanism comprises a right correction seat (17) and a left correction seat (18), the left correction seat (18) is located on the side close to the driving wheel (3), the right correction seat (17) is located on the side close to the driven wheel (4), the right correction seat (17) and the left correction seat (18) are both located at the band saw blade (5), the right correction seat (17) and the left correction seat (18) are both provided with a front correction wheel (19) and a rear correction wheel (20), and the band saw blade (5) is located between the front correction wheel (19) and the rear correction wheel (20).

7. The servo electric cylinder lifting structure for a band saw according to claim 6, characterized in that: A collecting groove (21) is provided at the end of the machine base (1), the collecting groove (21) is located close to the side of the band saw blade (5), a discharge port (22) is provided on one side of the collecting groove (21), a feeding piece (23) is also provided in the collecting groove (21), and the other end of the feeding piece (23) is located at the discharge port (22).