Connecting rod body and connecting rod cover disassembling device

By designing a disassembly device including disassembly shelves, connecting rod clamping cylinders, connecting rod placing disks, bolt loose mechanisms, and connecting rod pressure holding mechanism, solving the disassembly dependencies of linking rods in the existing technology The problem of low manual operational efficiency has achieved automated disassembly and improved efficiency and assembly accuracy.

CN222404299UActive Publication Date: 2025-01-28BEIJING RES INST OF AUTOMATION FOR MACHINERY IND
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Patent Information

Application Number
CN202323591612.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-28
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

In the prior art, the disassembly of connecting rods relies on manual operation, with low efficiency and no automatic assembly, resulting in inconsistent production beats, unstable production capacity and low operating efficiency.

Method used

Design a connecting rod body and connecting lid disassembly device, including disassembling shelves, connecting rods holding cylinder, connecting rod placing disk, bolt loose mechanism, and connecting rod pressure holding mechanism. Process.

Benefits of technology

The automated disassembly of the connecting rod is achieved, the disassembly efficiency is improved, the manual operation is reduced, the cleaning of the link body and the connecting rod cap is to avoid being scratched during the pressure of the tile, and the assembly accuracy is improved.

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Abstract

The utility model belongs to the technical field of automatic equipment, and particularly relates to a connecting rod body and connecting rod cover disassembling device. The disassembling device comprises a disassembling frame body, a connecting rod clamping air cylinder, a connecting rod containing disc, a bolt unscrewing mechanism and a connecting rod body pressing and holding mechanism used for pressing a connecting rod body from the upper portion when a bolt is unscrewed. A clamping block is installed at the telescopic end of the connecting rod clamping air cylinder and extends into the connecting rod containing disc to be used for clamping the end of the connecting rod body. The end of the connecting rod body is clamped by the pressing and holding block, the connecting rod body is pressed and held from the upper portion through the connecting rod pressing and holding mechanism, the bolt for connecting the connecting rod body and the connecting rod cover is unscrewed through the bolt unscrewing mechanism, and automatic disassembling of the connecting rod is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automatic assembly, and in particular relates to a connecting rod body and connecting rod cover disassembly device. Background Art

[0002] Each engine requires 4 connecting rods. Before assembling the connecting rods, the connecting rod bolts need to be loosened, the connecting rod body and connecting rod cover need to be disassembled, and the tiles need to be pressed separately. The traditional method is that manual worker 1 places the connecting rods on the line body tray one by one, and scans the connecting rod QR code with a handheld barcode scanner. Four connecting rods of the same weight are grouped together. Manual worker 2 uses four markers to paint green, white, blue and yellow colors on the joints of the connecting rod body and the connecting rod cover to ensure that the disassembled connecting rod body and connecting rod cover are installed in pairs, and the fixed colors are installed in the fixed position of the engine. Manual worker 3 places the connecting rod on the bolt disassembly equipment, and manually operates the equipment to loosen the connecting rod bolts. Only two connecting rods can be disassembled at the same time. Manual worker 4 picks up the two sets of disassembled connecting rod bodies and connecting rod covers to the pressing equipment, and then manually places the four tiles to the pressing position, and operates the equipment to press the tiles into the connecting rod body and connecting rod cover respectively.

[0003] Automated assembly is not achieved in the existing technology, and multiple process links are completed manually, which takes up and wastes manpower, and the production rhythm is inconsistent, the production capacity is unstable, and the operation efficiency is low.

[0004] The connecting rod body and the connecting rod cover are connected together by bolts. There will be metal cutting chips or other impurities on the contact surface of the two. If the impurities are not cleaned in time after the connecting rod body and the connecting rod cover are disassembled, it will affect the subsequent tile pressing process. If the tile is scratched or worn, it will seriously affect the assembly accuracy. Utility Model Content

[0005] The utility model aims to overcome the defects in the prior art of low efficiency in disassembling a connecting rod by manually loosening bolts and failure to realize automated assembly, and provides a connecting rod body and connecting rod cover disassembly device capable of realizing automated disassembly.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] A connecting rod body and connecting rod cover disassembly device, characterized in that it includes a disassembly frame, a connecting rod clamping cylinder that can be telescoped forward and backward and is installed on the disassembly frame, a connecting rod placement plate installed on the disassembly frame, a bolt loosening mechanism that can be slidably installed on the disassembly frame and a connecting rod body pressing mechanism that can be slidably installed on the disassembly frame and is used to press the connecting rod body from above when loosening the bolt; a clamping block is installed on the telescopic end of the connecting rod clamping cylinder, and the clamping block extends into the interior of the connecting rod placement plate and is used to clamp the end of the connecting rod body.

[0008] Furthermore, a connecting rod spreading mechanism is also provided under the connecting rod placing plate, and the connecting rod spreading mechanism includes a fixed block and a movable block arranged relatively to each other, and the fixed block and the movable block extend upward from under the connecting rod placing plate; when the connecting rod is placed on the connecting rod placing plate, the fixed block and the movable block fit together, and the fixed block and the movable block are just stuck in the mounting hole in the middle of the connecting rod; a third telescopic cylinder is installed on the disassembly frame; the telescopic end of the third telescopic cylinder is fixedly connected to the movable block.

[0009] Furthermore, a suction hole is provided on the connecting rod placement plate outside the end surface where the connecting rod body and the connecting rod cover are combined, and a suction cylinder is correspondingly provided under the suction hole, and the suction cylinder is connected to the vacuum suction pump.

[0010] Furthermore, the end of the clamping block has a clamping opening for clamping the end of the connecting rod body.

[0011] Furthermore, a second telescopic cylinder is installed on the disassembly frame, a disassembly mounting frame is installed on the telescopic end of the second telescopic cylinder, and the bolt loosening mechanism is installed on the disassembly mounting frame.

[0012] Further, the connecting rod body pressing mechanism includes a fourth telescopic cylinder mounted on the disassembly frame, a pressing mounting frame mounted on the telescopic end of the fourth telescopic cylinder, a second lifting cylinder mounted on the pressing mounting frame, and a pressing block mounted on the lower end of the second lifting cylinder;

[0013] Furthermore, two limiting posts for limiting the position of the connecting rod are included, and the limiting posts pass from the bottom of the connecting rod placement plate to the top of the connecting rod placement plate.

[0014] The beneficial effects of the connecting rod body and connecting rod cover disassembly device of the utility model are:

[0015] 1. The utility model clamps the end of the connecting rod body by a pressing block, and presses the connecting rod body from above by a connecting rod pressing mechanism, and loosens the bolts connecting the connecting rod body and the connecting rod cover by a bolt loosening mechanism.

[0016] 2. A suction hole is provided on the connecting rod placement plate on the outer side of the end face where the connecting rod body and the connecting rod cover are combined, and a suction cylinder is correspondingly provided under the suction hole. The suction cylinder is connected to a vacuum suction pump to suction and clean the metal cutting chips on the combined end face after disassembly, thereby ensuring the cleanliness of the connecting rod body and the connecting rod cover and avoiding scratches on the tiles in the subsequent tile pressing process, thereby affecting the assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a stereoscopic diagram of a connecting rod body and connecting rod cover disassembly device according to an embodiment of the utility model.

[0019] Figure 2 It is a structural diagram of the disassembly device of the embodiment of the utility model without some parts.

[0020] Figure 3 yes Figure 1 Enlarged view of part A in the middle.

[0021] In the figure: 50, disassembling frame, 51, connecting rod clamping cylinder, 52, connecting rod placing plate, 521, suction hole, 53, bolt loosening mechanism, 54, second telescopic cylinder, 55, disassembling mounting frame, 56, fixed block, 57, movable block, 58, third telescopic cylinder, 59, limiting column, 510, suction cylinder, 511, clamping block, 5111, clamping mouth, 512, fourth telescopic cylinder, 513, pressing mounting frame, 514, second lifting cylinder, 515, pressing block, 81, connecting rod body, 82, connecting rod cover. DETAILED DESCRIPTION

[0022] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0023] Figure 1 The disassembly device of four connecting rod bodies and connecting rod caps is shown in FIG. 4 , which can disassemble four connecting rods at the same time. Figure 1-3 The connecting rod body and connecting rod cover disassembling device of the embodiment of the utility model comprises a connecting rod clamping cylinder 51 which is mounted on the disassembling frame 50 and can be telescopically moved forward and backward, a connecting rod placing plate 52 which is mounted on the disassembling frame 50, a bolt loosening mechanism 53 which is slidably mounted on the disassembling frame 50 and a connecting rod body pressing mechanism which is slidably mounted on the disassembling frame 50 and is used to press the connecting rod body 81 from above when loosening the bolt. A second telescopic cylinder 54 is mounted on the disassembling frame 50, and the two disassembling devices share the same second telescopic cylinder 54. A disassembling mounting frame 55 is mounted on the telescopic end of the second telescopic cylinder 54, and the bolt loosening mechanism 53 is mounted on the disassembling mounting frame 55.

[0024] A clamping block 511 is installed at the telescopic end of the connecting rod clamping cylinder 51 . The clamping block 511 extends into the interior of the connecting rod placement plate 52 . The end of the clamping block 511 has a clamping opening 5111 for clamping the end of the connecting rod body 81 .

[0025] A connecting rod spreading mechanism is also provided under the connecting rod placement plate 52, and the connecting rod spreading mechanism includes a fixed block 56 and a movable block 57 opposite to the fixed block 56, and the fixed block 56 and the movable block 57 extend upward from the bottom of the connecting rod placement plate 52; when the connecting rod is placed on the connecting rod placement plate 52, the fixed block 56 and the movable block 57 fit together, and the fixed block 56 and the movable block 57 are just stuck in the mounting hole in the middle of the connecting rod 8. A third telescopic cylinder 58 is installed on the disassembly frame 50, and the telescopic end of the third telescopic cylinder 58 is fixedly connected to the movable block 57. Two adjacent disassembly devices can share one third telescopic cylinder 58, that is, two movable blocks 57 share one third telescopic cylinder 58, and simultaneously spread the two connecting rods.

[0026] The disassembly mechanism also includes two limit posts 59 for limiting the position of the connecting rod, and the limit posts 59 extend from the bottom of the connecting rod placement plate 52 to the top of the connecting rod placement plate 52. A suction hole 521 is provided on the connecting rod placement plate 52 on the outer side of the end surface where the connecting rod body 81 and the connecting rod cover 82 are combined, and a suction cylinder 510 is correspondingly provided under the suction hole 521, and the suction cylinder 510 is connected to a vacuum suction pump. After the connecting rod body 81 and the connecting rod cover 82 are opened, there are some metal shavings on the contact surface. If they are not cleaned in time, the tile 15 will be scratched and damaged when the tile 15 is pressed in. The vacuum suction pump sucks the metal shavings through the suction cylinder 510 to remove the metal shavings in time.

[0027] A fourth telescopic cylinder 512 is installed on the disassembly frame 50; a holding mounting frame 513 is installed at the telescopic end of the fourth telescopic cylinder 512, and the connecting rod body holding mechanism includes a second lifting cylinder 514 installed on the holding mounting frame 513 and a holding block 515 installed at the lower end of the second lifting cylinder 514.

[0028] The specific disassembly process of the connecting rod 8 is as follows: the connecting rod clamping cylinder 51 is extended to press against the end of the connecting rod body 81, the fourth telescopic cylinder 512 is extended to move the holding block 515 to the top of the connecting rod body 81, and then the second lifting cylinder 514 is extended to make the holding block 515 press against the connecting rod body 81. The holding block 515 can be made of a relatively soft material. Then the second telescopic cylinder 54 is extended to make the end of the bolt loosening mechanism 53 clamp into the bolt of the connecting rod, and the bolt loosening mechanism 53 is started to loosen the bolt. Then the third telescopic cylinder 58 is contracted to drive the movable block 57 away from the fixed block 56, and at the same time, the vacuum suction pump is used to suck the metal cutting chips in the process of the connecting rod being stretched in real time.

[0029] It should be understood that the specific embodiments described above are only used to explain the present invention, and are not used to limit the present invention. Obvious changes or modifications derived from the spirit of the present invention are still within the scope of protection of the present invention.

Claims

1. A connecting rod body and connecting rod cap disassembly device, characterized in that: The invention comprises a disassembly frame (50), a connecting rod clamping cylinder (51) which is mounted on the disassembly frame (50) and can be telescopically moved forward and backward, a connecting rod placement plate (52) which is mounted on the disassembly frame (50), a bolt loosening mechanism (53) which is slidably mounted on the disassembly frame (50) and a connecting rod body pressing mechanism which is slidably mounted on the disassembly frame (50) and is used to press the connecting rod body (81) from above when loosening the bolts; a clamping block (511) is mounted on the telescopic end of the connecting rod clamping cylinder (51), and the clamping block (511) extends into the interior of the connecting rod placement plate (52) and is used to clamp the end of the connecting rod body (81).

2. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: A connecting rod spreading mechanism is also arranged under the connecting rod placement plate (52), and the connecting rod spreading mechanism comprises a fixed block (56) and a movable block (57) arranged opposite to each other, and the fixed block (56) and the movable block (57) extend upward from the bottom of the connecting rod placement plate (52); when the connecting rod is placed on the connecting rod placement plate (52), the fixed block (56) and the movable block (57) fit together, and the fixed block (56) and the movable block (57) are just stuck in the mounting hole in the middle of the connecting rod; a third telescopic cylinder (58) is installed on the disassembly frame (50); the telescopic end of the third telescopic cylinder (58) is fixedly connected to the movable block (57).

3. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: A suction hole (521) is provided on the connecting rod placement plate (52) on the outer side of the end surface where the connecting rod body (81) and the connecting rod cover (82) are combined, and a suction cylinder (510) is correspondingly provided below the suction hole (521), and the suction cylinder (510) is connected to a vacuum suction pump.

4. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: The end of the clamping block (511) has a clamping opening (5111) for clamping the end of the connecting rod body (81).

5. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: A second telescopic cylinder (54) is installed on the disassembly frame (50), a disassembly mounting frame (55) is installed on the telescopic end of the second telescopic cylinder (54), and the bolt loosening mechanism (53) is installed on the disassembly mounting frame (55).

6. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: The connecting rod body pressing mechanism comprises a fourth telescopic cylinder (512) mounted on a disassembly frame (50), a pressing mounting frame (513) mounted on the telescopic end of the fourth telescopic cylinder (512), a second lifting cylinder (514) mounted on the pressing mounting frame (513), and a pressing block (515) mounted on the lower end of the second lifting cylinder (514).

7. The connecting rod body and connecting rod cap disassembly device according to claim 1, characterized in that: It also includes two limiting posts (59) for limiting the position of the connecting rod. The limiting posts (59) pass from the bottom of the connecting rod placement plate (52) to the top of the connecting rod placement plate (52).