Movable disc machining clamp

By designing a mobilization fixture with trap structure, swelling sleeve, and pressure plates, the problem of deformation and positioning error during dynamic disk processing is solved, and the stable clamping and high -precision positioning of the dynamic disk are achieved to ensure the processing after processing. Motion disk quality.

CN222404400UActive Publication Date: 2025-01-28JIANGSU PESSEN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202323518314.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-01-28
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

When processing the moving disc, problems such as deformation and repeated positioning errors are prone to occur. The existing diaphragm chuck clamping methods have problems such as unreliable clamping and poor positioning accuracy.

Method used

A mobilization fixture is designed. The combination of trapezoidal structure, swelling sleeve and pressure plate is used for overall clamping. The internal expansion positioning of the swelling sleeve and the pressure of the pressure plate can be achieved to achieve stable holdings of the dynamic disc.

Benefits of technology

Effectively solve the problem of deformation and positioning error in dynamic disk processing, realize the firm clamping and high -precision positioning of the dynamic disc, and ensure the quality of the dynamic disk after processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222404400U_ABST
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Abstract

The utility model relates to the technical field of electric compressors, in particular to a movable disc machining clamp which comprises a base, a movable disc and a movable disc. The main body is provided with a trapezoidal structure, a pressing plate is arranged above the main body, and expansion sleeves are arranged on the two sides of the trapezoidal structure; wherein the expansion sleeve firstly clamps the movable disc, then the pressing plate tightly presses the movable disc, and then the expansion sleeve is loosened, so that the movable disc is integrally clamped. According to the utility model, the trapezoidal structure is arranged on the main body, the expansion sleeves are arranged on the two sides of the trapezoidal structure, the pressing plate is arranged above the main body, and the bottom of the main body is fixed on the base, so that when the whole movable disc is clamped, the expansion sleeves firstly press the movable disc, then the pressing plate presses the movable disc, then the expansion sleeves are loosened, the whole movable disc is clamped in place, and the expansion sleeves limit the movement of the movable disc in the horizontal direction; the pressing plate limits movement of the movable disc in the vertical direction, the flexibility of clamping the movable disc by the expansion sleeve is high, internal expansion positioning of the movable disc and pressing of the pressing plate are achieved through the expansion sleeve, clamping of the movable disc is firm, the expansion sleeve and the pressing plate cannot cause large damage and deformation to the movable disc, and the quality of the movable disc is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric compressors, in particular to a machining fixture for a moving disk. Background Art

[0002] The new energy electric compressor is a device that can compress air, hydrogen, oxygen and other gases into high-pressure gas. The working principle is to use an electric motor to drive the compressor blades to rotate and compress the gas into high-pressure gas.

[0003] In automobile air-conditioning systems, new energy electric compressors can compress environmentally friendly refrigerants into high-pressure gases, providing sufficient cooling effects for automobile air conditioners. Compared with traditional automobile compressors, new energy electric compressors have higher energy efficiency and lower noise. In the logistics industry, new energy electric compressors can provide fuel cells with the high-pressure hydrogen required for hydrogen production, achieving green environmental protection. In the medical industry, new energy electric compressors can provide high-pressure oxygen for equipment such as ventilators and artificial heart-lung machines, providing effective treatment for patients.

[0004] As the core component of new energy electric compressors, the dynamic disc has extremely high requirements for its position profile, flatness and other dimensions. When processing the dynamic disc, problems such as deformation and repeated positioning errors will occur. Therefore, the processing of the dynamic disc is very difficult. At present, most industries use diaphragm chuck clamping shape to process the dynamic disc, but there will be disadvantages such as clamping deformation, unreliable clamping, and poor repeated positioning accuracy.

[0005] In order to solve the above problems, a moving disc machining fixture is designed.

[0006] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0007] The utility model provides a moving disk machining fixture, thereby effectively solving the problems in the background technology.

[0008] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a moving plate machining fixture, comprising:

[0009] A base, on which a main body is fixedly arranged;

[0010] A main body, wherein the main body is provided with a trapezoidal structure, a pressure plate is provided above the main body, and expansion sleeves are provided on both sides of the trapezoidal structure;

[0011] The expansion sleeve first clamps the movable disc, the pressure plate then presses the movable disc, and then the expansion sleeve is relaxed to achieve overall clamping of the movable disc.

[0012] Furthermore, a positioning seat is fixedly arranged above the main body, and the positioning seat is correspondingly arranged on both sides of the expansion sleeve.

[0013] Furthermore, a corner cylinder is provided on one side of the main body, the lower end of the corner cylinder is fixedly connected to the base, and the upper end of the corner cylinder is connected to the moving plate.

[0014] Furthermore, a support block is provided on the positioning seat, and the support block is in contact with the bottom of the moving plate;

[0015] Wherein, the portion of the support block that contacts the bottom of the moving plate is configured as an arc structure.

[0016] Furthermore, the positioning accuracy of the expansion sleeve is controlled within 0.003.

[0017] Furthermore, after the expansion sleeve clamps the movable plate, a pressure test is performed; after the pressure plate presses the movable plate, a pressure test is performed.

[0018] Furthermore, a positioning surface airtightness monitoring device is fixedly arranged on the base, and the positioning surface airtightness monitoring device is connected to the positioning seat through an air pipe.

[0019] Furthermore, after the movable disc is clamped in place as a whole, the movable disc is processed, and the processed movable disc is subjected to anti-mis-assembly verification.

[0020] The beneficial effects of the utility model are as follows: a trapezoidal structure is arranged on the main body, expansion sleeves are arranged on both sides of the trapezoidal structure, a pressure plate is arranged above the main body, and the bottom of the main body is fixed on the base. When the movable disk is clamped as a whole, the expansion sleeve first presses the movable disk, and then the pressure plate presses the movable disk, and then the expansion sleeve is relaxed, and the movable disk is clamped in place as a whole. The expansion sleeve limits the horizontal movement of the movable disk, and the pressure plate limits the vertical movement of the movable disk. The expansion sleeve has strong flexibility in clamping the movable disk, and the internal expansion positioning of the movable disk is realized by the expansion sleeve. The pressure plate is pressed, and the movable disk is clamped firmly. The expansion sleeve and the pressure plate will not cause damage or deformation to the movable disk, thereby ensuring the quality of the movable disk after processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 Schematic diagram of the fixture structure for the dynamic plate machining

[0023] Figure 2 A partial enlarged view of the trapezoidal structure

[0024] Figure 3 A partial enlarged view of the positioning seat

[0025] Figure 4 A partial enlarged view of the trachea

[0026] Figure numerals: 1. base; 2. main body; 21. trapezoidal structure; 3. expansion sleeve; 4. pressure plate; 5. positioning seat; 6. corner cylinder; 7. support block; 71. arc structure; 8. air pipe. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figures 1 to 4 As shown, a dynamic plate machining fixture comprises:

[0031] A base 1, on which a main body 2 is fixedly arranged;

[0032] The main body 2 is provided with a trapezoidal structure 21, and a pressing plate 4 is provided above the main body 2, and expansion sleeves 3 are provided on both sides of the trapezoidal structure 21;

[0033] The expansion sleeve 3 first clamps the movable disc, and the pressure plate 4 then presses the movable disc, and then the expansion sleeve 3 is relaxed to achieve the overall clamping of the movable disc.

[0034] A trapezoidal structure 21 is provided on the main body 2, expansion sleeves 3 are provided on both sides of the trapezoidal structure 21, a pressure plate 4 is provided above the main body 2, and the bottom of the main body 2 is fixed on the base 1. When the movable disk is clamped as a whole, the expansion sleeve 3 first presses the movable disk, and then the pressure plate 4 presses the movable disk, and then the expansion sleeve 3 is relaxed, and the movable disk is clamped in place as a whole. The expansion sleeve 3 limits the horizontal movement of the movable disk, and the pressure plate 4 limits the vertical movement of the movable disk. The expansion sleeve 3 has strong flexibility in clamping the movable disk, and the internal expansion positioning of the movable disk is realized by the expansion sleeve 3. The pressure plate 4 is pressed, and the movable disk is clamped firmly. The expansion sleeve 3 and the pressure plate 4 will not cause damage or deformation to the movable disk, thereby ensuring the quality of the movable disk after processing.

[0035] In this embodiment, a positioning seat 5 is fixedly disposed above the main body 2 , and the positioning seat 5 is correspondingly disposed on both sides of the expansion sleeve 3 .

[0036] A positioning seat 5 is also provided above the main body 2. The positioning seat 5 is correspondingly arranged on both sides of the expansion sleeve 3. After the expansion sleeve 3 realizes the internal expansion positioning of the movable disk, the positioning seat 5 moves as the expansion sleeve 3 is relaxed. At this time, the pressure plate 4 is pressed tightly. When the pressure plate 4 and the positioning seat 5 are seamlessly contacted, it means that the pressure plate 4 is pressed into place, and the relaxed expansion sleeve 3 moves to the specified position of the movable disk, realizing the restriction of the all-round movement of the movable disk. The movable disk is clamped in place, and the subsequent processing operation of the movable disk is carried out. The positioning seat 5 ensures the reliability of the clamping device.

[0037] In this embodiment, a corner cylinder 6 is further provided on one side of the main body 2, the lower end of the corner cylinder 6 is fixedly connected to the base 1, and the upper end of the corner cylinder 6 is connected to the moving plate.

[0038] A corner cylinder 6 is also provided on one side of the main body 2. The lower end of the corner cylinder 6 is fixedly connected to the base 1, and the upper end of the corner cylinder 6 is connected to the moving plate. The axial stroke is accurately controlled by the corner cylinder 6 to further tighten the moving plate, so that the clamping speed is fast and the positioning is accurate.

[0039] In this embodiment, a support block 7 is provided on the positioning seat 5, and the support block 7 is in contact with the bottom of the moving plate;

[0040] The portion of the support block 7 that contacts the bottom of the moving plate is configured as an arc-shaped structure 71 .

[0041] By arranging a support block 7 on the positioning seat 5, the support block 7 is in contact with the bottom of the moving disk, and the portion of the support block 7 in contact with the bottom of the moving disk is arranged as an arc structure 71. The support block 7 plays a certain supporting role on the moving disk, ensuring that the moving disk will not tilt during the clamping process, thereby affecting the clamping effect, and the contact portion is arranged as an arc structure 71, thereby reducing the damage and deformation effects on the moving disk.

[0042] In this embodiment, the positioning accuracy of the expansion sleeve 3 is controlled within 0.003.

[0043] The positioning accuracy of the expansion sleeve 3 used is within 0.003, which realizes high-precision positioning of the moving plate and improves the problem of poor repeated positioning accuracy.

[0044] In this embodiment, after the expansion sleeve 3 clamps the movable plate, pressure detection is performed; after the pressure plate 4 presses the movable plate, pressure detection is performed.

[0045] After the expansion sleeve 3 clamps the movable disc, a pressure test is required. After the pressure plate 4 clamps the movable disc, a pressure test is also required. The results of the two pressure tests respectively reflect the degree to which the expansion sleeve 3 clamps the movable disc and the pressure plate 4 clamps the movable disc. On the one hand, it ensures the clamping effect of the clamping device, and on the other hand, it protects the movable disc from deformation and damage due to the clamping pressure.

[0046] In this embodiment, a positioning surface airtightness monitoring device is also fixedly provided on the base 1 , and the positioning surface airtightness monitoring device is connected to the positioning seat 5 through an air pipe 8 .

[0047] By fixing a positioning surface airtight monitoring device (not marked in the figure) on the base 1, the positioning surface airtight monitoring device is connected to the positioning seat 5 through the air pipe 8. The positioning surface airtight monitoring device is used to improve the positioning accuracy of the positioning seat 5 and the expansion sleeve 3, thereby ensuring the reliability of the clamping of the clamping device.

[0048] In this embodiment, after the moving disk is clamped in place as a whole, the moving disk is processed and then the processed moving disk is subjected to anti-mis-assembly verification.

[0049] The processed moving discs are verified to prevent wrong installation, and the unqualified moving discs are recycled to ensure the quality of the exported moving disc products.

[0050] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A movable plate machining fixture, characterized in that: include: A base, on which a main body is fixedly arranged; A main body, wherein the main body is provided with a trapezoidal structure, a pressure plate is provided above the main body, and expansion sleeves are provided on both sides of the trapezoidal structure; The expansion sleeve first clamps the movable disc, the pressure plate then presses the movable disc, and then the expansion sleeve is relaxed to achieve overall clamping of the movable disc.

2. The movable plate machining fixture according to claim 1, characterized in that: A positioning seat is also fixedly arranged above the main body, and the positioning seat is correspondingly arranged on both sides of the expansion sleeve.

3. The movable plate machining fixture according to claim 2, characterized in that: A corner cylinder is also provided on one side of the main body, the lower end of the corner cylinder is fixedly connected to the base, and the upper end of the corner cylinder is connected to the moving plate.

4. The movable plate machining fixture according to claim 3, characterized in that: A support block is provided on the positioning seat, and the support block is in contact with the bottom of the moving plate; Wherein, the portion of the support block that contacts the bottom of the moving plate is configured as an arc structure.

5. The movable plate machining fixture according to claim 4, characterized in that: A positioning surface airtightness monitoring device is also fixedly arranged on the base, and the positioning surface airtightness monitoring device is connected to the positioning seat through an air pipe.