Solar panel deburring device for solar street lamp production and processing

Abstract

The utility model discloses a solar panel deburring device for production and processing of solar street lamps, which belongs to the technical field of solar street lamp production and comprises a solar panel body, an edge grinding mechanism is arranged on the outer side of the solar panel body, and a conveying mechanism is arranged below the edge grinding mechanism. The solar panel deburring device for production and processing of the solar street lamp is composed of the edge grinding mechanism and the conveying mechanism, the edge grinding mechanism adopts an adjustable clamping structure and an adjustable grinding structure, the adjustable clamping structure can be adjusted according to the thickness of a solar panel body, the solar panel bodies with different thicknesses are effectively clamped, and the conveying mechanism is used for conveying the solar panel bodies with different thicknesses. The adjustable polishing structure can be adjusted according to the length or width of the battery panel body, and the battery panel bodies with different lengths and widths are subjected to rapid polishing and burr removal operation, so that the burr removal effect is achieved; and the conveying mechanism adopts a ball conduction structure and a storage structure, so that burrs of the battery panel body can be quickly removed, and the storage structure can guarantee the stability and reliability of placement of the battery panel body.

Description

Technical Field

[0001] The utility model relates to the technical field of solar street lamp production, in particular to a battery panel deburring device used in the production and processing of solar street lamps. Background Art

[0002] Solar street lights are lighting equipment that use solar energy as the main energy source. They are usually composed of solar panels, LED lamps, batteries and control systems. Solar panels are responsible for converting sunlight into electrical energy and storing it in batteries for power supply at night or on cloudy days. LED lamps are characterized by high efficiency and long life, and can provide bright lighting with low energy consumption. The control system is used to automatically adjust the brightness and switching time of the lights to ensure that sufficient light can be provided when needed; solar panels, usually referring to solar panels, are a device that converts light energy into electrical energy and are widely used in solar power generation systems. They are mainly composed of multiple photovoltaic cell units, which are usually made of silicon materials and can effectively absorb sunlight and generate direct current. The working principle of solar panels is based on the photoelectric effect. When sunlight shines on the cell, photons collide with silicon atoms, releasing electrons to form an electric current.

[0003] Combined with the prior art solar panel deburring device for solar street light production and processing, it is found that during the production and processing of solar street lights, there are a lot of burrs on the panels, which may cause the edges of the panels to be sharp and fail to meet the production standards of the panels, and also increase the safety risks of the panels during installation and maintenance. In addition, the existing deburring device has low adjustability and cannot be quickly adjusted according to the size of the panels. When processing multiple panels, multiple production lines are usually required, which increases the production cost of the panels. In addition, when storing the panels, the panels are directly stacked, and the panels may be damaged by collision.

[0004] Based on this, the utility model designs a solar panel deburring device for producing and processing solar street lamps to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a solar panel deburring device for producing and processing solar street lamps, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solar panel deburring device for producing and processing solar street lamps, comprising a solar panel body, an edging mechanism is arranged on the outer side of the solar panel body, a conveying mechanism is arranged below the edging mechanism, the edging mechanism comprises a carrier body, a ball body, a support plate, a mounting rod, a hydraulic push rod and a limit clamp ring, a carrier body is arranged below the solar panel body, a ball body is installed on the upper end of the carrier body, a plurality of groups of the ball bodies are distributed on the carrier body from left to right, the ball body is located between the solar panel body and the carrier body, support plates are fixedly installed on both left and right ends of the carrier body, a mounting rod is fixedly installed on the upper end of the support plate, a hydraulic push rod is fixedly installed on the middle part of the mounting rod, a limit clamp ring is installed on the transmission end of the hydraulic push rod, the limit clamp ring is located above the solar panel body, the conveying mechanism comprises a limit slide rail, a ball screw and a ball nut, a ball screw is installed in the middle part of the limit slide rail, and a ball nut is arranged on the outer side of the ball screw.

[0007] Optionally, the edging mechanism further comprises a mounting support plate, a machine body bracket and a pneumatic push rod, wherein the machine body bracket is fixedly mounted on the upper end of the mounting support plate, and the pneumatic push rod is fixedly mounted on the upper end of the machine body bracket.

[0008] Optionally, the transmission end of the pneumatic push rod is fixedly connected to a mounting frame, and rotating rods are installed at both upper and lower ends of the mounting frame.

[0009] Optionally, a frosted sheet is provided on the outer side of the rotating rod, and the frosted sheet is sleeved on the rotating rod.

[0010] Optionally, a driving motor is fixedly mounted in the middle of the mounting frame, a driving belt is mounted on the driving end of the driving motor, and one end of the driving belt away from the driving motor is looped on the rotating rod.

[0011] Optionally, limit rods are provided at both the front and rear sides of the mounting frame, and the limit rods are fixedly mounted on the mounting support plate.

[0012] Optionally, the conveying mechanism further includes a limiting slide rod and a servo motor, the limiting slide rod is fixedly mounted on the upper end of the limiting slide rail, the servo motor is arranged on the left side of the ball screw, and the transmission end of the servo motor is connected to the ball screw.

[0013] Optionally, a cargo compartment is provided on the right side of the limiting slide rail, a storage box is fixedly installed on the right end of the cargo compartment, and a sponge cushion is provided inside the storage box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, an edge grinding mechanism is provided, and the edge grinding mechanism adopts an adjustable clamping structure and an adjustable grinding structure. The adjustable clamping structure can be adjusted according to the thickness of the battery plate body, and effectively clamps the battery plates of different thicknesses to ensure the stability of the battery plate body during the grinding process. The adjustable grinding structure can be adjusted according to the length or width of the battery plate body, and the battery plates of different lengths and widths can be quickly ground and burred to achieve the effect of removing burrs.

[0016] 2. In the utility model, a conveying mechanism is provided. The conveying mechanism adopts a ball conduction structure and a storage structure. The ball conduction structure can drive the battery plate to move quickly. When used in conjunction with the adjustable grinding structure in the edge grinding mechanism, the burrs of the battery plate can be quickly removed, thereby achieving the effect of efficiently removing the burrs of the battery plate. The storage structure adopts a sponge foam cushion as a gasket between the battery plates, which can ensure the stability and reliability of the placement of the battery plates and avoid damage to the battery plates due to stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0018] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;

[0019] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;

[0020] Figure 4 It is a schematic diagram of the structure of the utility model from a plan view;

[0021] Figure 5 This is a schematic diagram of the structure of the utility model when viewed from above;

[0022] Figure 6 It is a schematic diagram of the structure of the utility model in a three-dimensional cutaway view;

[0023] Figure 7 It is a schematic diagram of the structure of the utility model in a three-dimensional right view.

[0024] In the figure: 1. battery plate body; 2. edging mechanism; 201. carrier body; 202. ball body; 203. support plate; 204. mounting rod; 205. hydraulic push rod; 206. limit clamp ring; 207. mounting support plate; 208. body bracket; 209. pneumatic push rod; 210. mounting frame; 211. rotating rod; 212. grinding sheet; 213. driving motor; 214. transmission belt; 215. limit rod; 3. conveying mechanism; 301. limit slide rail; 302. ball screw; 303. ball nut; 304. limit slide rod; 305. servo motor; 306. loading compartment; 307. storage box; 308. sponge foam cushion. DETAILED DESCRIPTION

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 7In the embodiment of the utility model, a solar panel deburring device for producing and processing solar street lamps includes a solar panel body 1, an edging mechanism 2 is arranged on the outer side of the solar panel body 1, and a conveying mechanism 3 is arranged below the edging mechanism 2, the edging mechanism 2 includes a carrier body 201, a ball body 202, a support plate 203, a mounting rod 204, a hydraulic push rod 205 and a limit clamp ring 206, a carrier body 201 is arranged below the solar panel body 1, a ball body 202 is installed on the upper end of the carrier body 201, and multiple groups of ball bodies 202 are distributed on the carrier body 201 from left to right, and the ball bodies 202 are located between the solar panel body 1 and the carrier body 201, and the left and right ends of the carrier body 201 are fixedly installed with a support plate 203, and the upper end of the support plate 203 is fixedly installed with a mounting rod 204, and the middle part of the mounting rod 204 is fixedly installed with a hydraulic push rod 205, and the transmission end of the hydraulic push rod 205 is installed with a limit clamp ring 206. 6. The limit clamp ring 206 is located above the battery plate body 1. The edge grinding mechanism 2 also includes a mounting bracket 207, a body bracket 208 and a pneumatic push rod 209. The upper end of the mounting bracket 207 is fixedly mounted with the body bracket 208, and the upper end of the body bracket 208 is fixedly mounted with a pneumatic push rod 209. The transmission end of the pneumatic push rod 209 is fixedly connected with a mounting frame 210. The upper and lower ends of the mounting frame 210 are both mounted with a rotating rod 211. The outer side of the rotating rod 211 is provided with a frosting sheet 212, and the frosting sheet 212 is sleeved on the rotating rod 211. A driving motor 213 is fixedly installed in the middle of the mounting frame 210. A driving belt 214 is installed on the driving end of the driving motor 213. The end of the driving belt 214 away from the driving motor 213 is sleeved on the rotating rod 211. Limiting rods 215 are provided on the front and rear sides of the mounting frame 210, and the limiting rods 215 are fixedly mounted on the mounting bracket 207.

[0029] See also Figure 1 and Figure 6Initially, the edge grinding mechanism 2 adopts an adjustable clamping structure and an adjustable grinding structure. The adjustable clamping structure is a carrier body 201, a ball body 202, a support plate 203, a mounting rod 204, a hydraulic push rod 205 and a limit clamp ring 206. The adjustable grinding structure is a mounting support plate 207, a body bracket 208, a pneumatic push rod 209, a mounting frame 210, a rotating rod 211, a grinding sheet 212, a driving motor 213, a transmission belt 214 and a limit rod 215. Before activation, the hydraulic push rod 205, the pneumatic push rod 209 and the driving motor 213 need to be connected to the power supply and the control terminal in advance. At the end, the battery plate body 1 to be processed needs to be placed on the carrier body 201 and the ball body 202 in advance. When activated, the hydraulic push rod 205 is started to push the limit clamp ring 206 downward to stably clamp the battery plate body 1 on the carrier body 201 and the ball body 202. At the same time, the drive motor 213 is started to drive the transmission belt 214 to rotate, thereby driving the rotating rod 211 and the grinding sheet 212 to rotate quickly. The grinding sheet 212 can play an efficient burr removal effect. Under the conveying function of the conveying mechanism 3, the battery plate body 1 moves to the grinding sheet 212, and will be quickly polished by the grinding sheet 212 to remove the burrs;

[0030] Among them, the edge grinding mechanism 2 adopts an adjustable clamping structure and an adjustable grinding structure. The adjustable clamping structure can be adjusted according to the thickness of the battery plate 1, and effectively clamps the battery plate 1 of different thicknesses to ensure the stability of the battery plate 1 during the grinding process. The adjustable grinding structure can be adjusted according to the length or width of the battery plate 1, and the battery plate 1 of different lengths and widths can be quickly ground and deburred to achieve the effect of removing burrs;

[0031] The conveying mechanism 3 includes a limiting slide rail 301, a ball screw 302 and a ball nut 303. The ball screw 302 is installed in the middle of the limiting slide rail 301, and the ball nut 303 is arranged on the outer side of the ball screw 302. The conveying mechanism 3 also includes a limiting slide rod 304 and a servo motor 305. The limiting slide rod 304 is fixedly installed on the upper end of the limiting slide rail 301, and the servo motor 305 is arranged on the left side of the ball screw 302. The transmission end of the servo motor 305 is connected to the ball screw 302. A loading bin 306 is arranged on the right side of the limiting slide rail 301, and a storage box 307 is fixedly installed on the right end of the storage bin 306. A sponge foam cushion 308 is arranged inside the storage box 307.

[0032] See also Figure 1 , Figure 6 and Figure 7The conveying mechanism 3 adopts a ball transmission structure and a storage structure. The ball transmission structure is a limit slide rail 301, a ball screw 302, a ball nut 303, a limit slide rod 304 and a servo motor 305. The storage structure is a loading bin 306, a storage box 307 and a sponge foam cushion 308. Before activation, the servo motor 305 needs to be powered and connected to the control terminal in advance. When activated, the servo motor 305 is started to drive the ball screw 302 to rotate, thereby driving the carrier plate at the upper end of the ball nut 303. The body 201, the ball body 202 and the battery panel body 1 move from left to right. When the battery panel body 1 moves to the frosting sheet 212, the frosting sheet 212 effectively removes the burrs of the battery panel body 1. After the burrs are processed, the user needs to take the sponge foam cushion 308 and pad it in the cargo compartment 306, and then place the battery panel body 1 on the sponge foam cushion 308, and then place the sponge foam cushion 308 on the battery panel body 1, so as to stack multiple battery panels 1 to achieve the effect of protectively stacking the battery panels 1.

[0033] The conveying mechanism 3 adopts a ball conduction structure and a storage structure. The ball conduction structure can drive the battery plate 1 to move quickly. When used in conjunction with the adjustable grinding structure in the edge grinding mechanism 2, the burrs of the battery plate 1 can be quickly removed, thereby achieving the effect of efficiently removing the burrs of the battery plate 1. The storage structure adopts a sponge foam cushion 308 as a gasket between the battery plates 1, which can ensure the stability and reliability of the placement of the battery plates 1 and avoid damage to the battery plates 1 due to stacking.

[0034] The working principle of the utility model is as follows: first, during the production process, the operator will adjust the adjustable clamping structure of the edge grinding mechanism 2 according to the specific thickness of the battery panel 1. The flexibility of this structure enables it to adapt to battery panels 1 of different thicknesses, thereby ensuring that the battery panel 1 can be effectively clamped during the grinding process, avoiding vibration or displacement generated during the grinding process, and ensuring its stability during the processing. After the clamping is in place, the operator also needs to adjust the adjustable grinding structure in the edge grinding mechanism 2 to adapt to the length or width of the battery panel 1, so that the device can quickly and accurately grind battery panels 1 of different specifications, ensuring that the edges of each battery panel can be effectively processed, removing excess burrs, and improving the overall quality of the battery panel. Next, the operator will start the conveying mechanism 3. After the servo motor 305 is powered on and connected to the control terminal, it starts to drive the ball screw 302 to rotate. This movement will be transmitted to the upper carrier body 201, the ball body 202 and the battery panel 1 through the ball nut 303, so that it rotates from left to right. Smooth movement. When the battery panel 1 moves smoothly to the working area of ​​the frosting sheet 212, the frosting sheet 212 will effectively remove the burrs on the battery panel 1, ensuring that the edges of each battery panel are smooth and meet the production standards. After the burr treatment is completed, the user needs to place the sponge foam pad 308 in the loading compartment 306. At this time, the battery panel 1 is carefully placed on the sponge foam pad 308, and then the sponge foam pad 308 is covered on the top of the battery panel 1. Not only can the protective stacking of multiple battery panels 1 be achieved, but the sponge foam pad 308 can also act as a gasket to effectively ensure the stability and reliability between the battery panels 1, and avoid damage or deformation caused by stacking. Through the close cooperation of the ball conduction structure and the storage structure, the device can not only achieve efficient and rapid movement of the battery panel 1, but also ensure the effective removal of burrs in each link, thereby improving the efficiency of the entire production process and the safety of the battery panel 1, making the production and processing process of solar street lights more automated, and providing a strong guarantee for improving product quality and production efficiency.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solar panel deburring device for producing and processing solar street lamps, comprising a solar panel body (1), characterized in that: An edging mechanism (2) is arranged on the outside of the battery plate body (1), and a conveying mechanism (3) is arranged below the edging mechanism (2). The edging mechanism (2) comprises a plate carrier (201), a ball bearing (202), a support plate (203), a mounting rod (204), a hydraulic push rod (205) and a limit clamp ring (206). A plate carrier (201) is arranged below the battery plate body (1), and a ball bearing (202) is mounted on the upper end of the plate carrier (201). Multiple groups of ball bearings (202) are distributed on the plate carrier (201) from left to right. The ball bearings (202) are located between the battery plate body (1) and the plate carrier (201). Support plates (203) are fixedly mounted on both left and right ends of the battery plate (201); a mounting rod (204) is fixedly mounted on the upper end of the support plate (203); a hydraulic push rod (205) is fixedly mounted in the middle of the mounting rod (204); a limit clamp ring (206) is mounted on the transmission end of the hydraulic push rod (205); the limit clamp ring (206) is located above the battery plate body (1); the conveying mechanism (3) comprises a limit slide rail (301), a ball screw (302) and a ball nut (303); a ball screw (302) is mounted in the middle of the limit slide rail (301); and a ball nut (303) is arranged on the outer side of the ball screw (302).

2. The solar panel deburring device for producing and processing solar street lamps according to claim 1 is characterized by: The edge grinding mechanism (2) further comprises a mounting support plate (207), a machine body support (208) and a pneumatic push rod (209); the machine body support (208) is fixedly mounted on the upper end of the mounting support plate (207), and the pneumatic push rod (209) is fixedly mounted on the upper end of the machine body support (208).

3. A solar panel deburring device for producing and processing solar street lamps according to claim 2, characterized in that: The transmission end of the pneumatic push rod (209) is fixedly connected to a mounting frame (210), and rotating rods (211) are installed at both the upper and lower ends of the mounting frame (210).

4. The device for removing burrs from solar panels used in the production and processing of solar street lamps according to claim 3 is characterized in that: A frosting sheet (212) is provided on the outer side of the rotating rod (211), and the frosting sheet (212) is sleeved on the rotating rod (211).

5. The solar panel deburring device for producing and processing solar street lamps according to claim 4 is characterized in that: A driving motor (213) is fixedly mounted in the middle of the mounting frame (210), a driving belt (214) is mounted on the driving end of the driving motor (213), and one end of the driving belt (214) away from the driving motor (213) is looped around the rotating rod (211).

6. A solar panel deburring device for producing and processing solar street lamps according to claim 5, characterized in that: Limit rods (215) are provided at both the front and rear sides of the mounting frame (210), and the limit rods (215) are fixedly mounted on the mounting support plate (207).

7. The solar panel deburring device for producing and processing solar street lamps according to claim 1, characterized in that: The conveying mechanism (3) further comprises a limit slide bar (304) and a servo motor (305); the limit slide bar (304) is fixedly mounted on the upper end of the limit slide rail (301); the servo motor (305) is arranged on the left side of the ball screw (302); and the transmission end of the servo motor (305) is connected to the ball screw (302).

8. The device for removing burrs from solar panels used in the production and processing of solar street lamps according to claim 7, characterized in that: A cargo compartment (306) is provided on the right side of the position-limiting slide rail (301), a storage box (307) is fixedly mounted on the right end of the cargo compartment (306), and a sponge cushion (308) is provided inside the storage box (307).

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