Aluminum alloy die casting surface polishing device

By designing the surface grinding device on the surface of aluminum alloy compression castings that automatically flip and efficiently polished, the problem of low polishing efficiency and tedious operations in existing technologies has been solved, and the efficient processing and safety production of aluminum alloy pressure castings is realized.

CN222404982UActive Publication Date: 2025-01-28YUNXI HELI IND & TRADE CO LTD
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Patent Information

Application Number
CN202420371898.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-01-28
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing aluminum alloy die-casting grinding devices have low efficiency, low manual grinding efficiency and high safety risks. Automatic grinding requires workers to manually turn over and operate cumbersomely, affecting processing efficiency.

Method used

The surface polishing device on the surface of an aluminum alloy pressure casting contains the processing table, placing components, flip equipment and robotic arm grinding discs. The flip device holds aluminum alloy pressure casting through the cylinder and extrusion components, and automatically flip the aluminum alloy casting casting through the motor to drive the rotating disc and the activity disk.

Benefits of technology

The automatic flipping and efficient polishing of aluminum alloy pressure castings, improving polishing efficiency and processing efficiency, reducing the hidden safety hazards of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aluminum alloy die casting surface polishing device, and relates to the field of aluminum alloy die casting machining equipment.The aluminum alloy die casting surface polishing device comprises a machining table used for polishing an aluminum alloy die casting, and a containing assembly and machining equipment used for polishing the aluminum alloy die casting are arranged in the machining table; and overturning equipment is further arranged in the machining table, the aluminum alloy die castings on the top of the containing assembly are clamped and limited through a first air cylinder and an extrusion assembly, a rotating disc is driven to rotate through a driving piece, and the rotating disc and a movable disc are connected through a synchronous belt; the rotating disc rotates to drive the movable disc to synchronously rotate at the same time, the movable disc rotates to drive the first air cylinder to rotate, and therefore the aluminum alloy die casting clamped by the first air cylinder and the extrusion assembly is overturned, and through the structure, other surfaces of the aluminum alloy die casting are conveniently ground; and the grinding efficiency is improved to a certain extent, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum alloy die casting processing equipment, in particular to an aluminum alloy die casting surface grinding device. Background Art

[0002] Aluminum alloy die castings are aluminum or aluminum alloy parts manufactured by the die-casting process. Aluminum alloy die castings have good mechanical properties, dimensional stability and corrosion resistance, so they are widely used in automobiles, electronic equipment, aerospace, construction and other industrial fields. They can be manufactured with complex shapes and fine features, but after high-pressure injection molding, aluminum alloy die castings may have defects such as pores and looseness on their surfaces. These defects may affect the performance of the product. Grinding devices are needed to remove these defects, improve the flatness of the surface of aluminum alloy die castings, and make the surface of aluminum alloy die castings smoother and flatter.

[0003] At present, the grinding devices used for aluminum alloy die-castings include automatic grinding and manual grinding. In manual grinding, a worker holds the aluminum alloy die-casting and approaches it to the grinding disk, and grinds the surface of the aluminum alloy die-casting with the grinding disk. Such grinding efficiency is low, and a large amount of debris will be generated during the grinding process, affecting the health safety of the workers. In automatic grinding, the aluminum alloy die-casting is placed on the top of the processing table, and the grinding disk is driven by a mechanical arm to move on the surface of the aluminum alloy die-casting, so as to grind the surface of the aluminum alloy die-casting. However, after the grinding disk grinds one side of the aluminum alloy die-casting, the worker needs to manually turn the aluminum alloy die-casting over so that the grinding disk can grind the other side. Such operation is relatively cumbersome and the grinding efficiency is low, which affects the processing efficiency of the aluminum alloy die-castings.

[0004] Therefore, it is necessary to provide a new aluminum alloy die casting surface grinding device to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a surface grinding device for aluminum alloy die castings.

[0006] The surface grinding device of aluminum alloy die casting provided by the utility model comprises a processing table for grinding aluminum alloy die casting, a placing component and a processing device for grinding aluminum alloy die casting are arranged inside the processing table, and a turning device is also arranged inside the processing table;

[0007] The flipping device includes an extrusion assembly, a mounting column, a cylinder, a rotating disk and a driving member. A mounting groove is provided at the bottom end of the inner wall of the processing table. The driving member is fixed inside the processing table, and the output end of the driving member passes through one side of the inner wall of the mounting groove and is fixedly connected to one side of the rotating disk. One end of the mounting column is fixedly connected to one side of the inner wall of the processing table. A movable disk is movably sleeved on the surface of the mounting column. The movable disk and the rotating disk are connected by a synchronous belt. One end of the cylinder is fixedly connected to a side of the movable disk away from the mounting column. One end of the extrusion assembly is fixedly connected to a side of the inner wall of the processing table away from the mounting column.

[0008] Preferably, the extrusion assembly includes cylinder 2, a limiting ring, an elastic member and an extrusion column, one end of the cylinder 2 is fixedly connected to a side of the inner wall of the processing table away from the mounting column, one end of the limiting ring is movably connected to the output end of the cylinder 2, the extrusion column is located inside the limiting ring, and the extrusion column can move inside the limiting ring, and both ends of the elastic member are respectively fixedly connected to one side of the inner wall of the limiting ring and one end of the extrusion column.

[0009] Preferably, the elastic member is a spring 1, one end of which is fixedly connected to one side of the inner wall of the limiting ring, and the other end of which is fixedly connected to one end of the extrusion column located inside the limiting ring.

[0010] Preferably, the driving member is a motor, the motor is fixed inside the processing table, and the output end of the motor passes through one side of the inner wall of the installation groove and is fixedly connected to one side of the rotating disk.

[0011] Preferably, the placement assembly includes a placement table and cylinder three, the cylinder three is fixed inside the processing table, and the cylinder three push rod passes through the bottom end of the inner wall of the processing table and is fixedly connected to the bottom of the placement table, and a plurality of telescopic parts are provided on the top of the placement table.

[0012] Preferably, the telescopic member includes a telescopic rod and a second spring, a plurality of storage grooves matching the telescopic rod are provided on the top of the placement table, one end of the second spring is fixedly connected to the bottom end of the inner wall of the storage groove, and the other end of the second spring is fixedly connected to the bottom of the telescopic rod.

[0013] Preferably, the processing equipment is a robotic arm, and a grinding disc for grinding aluminum alloy die-castings is provided at the bottom of the robotic arm.

[0014] Compared with the related art, the surface grinding device for aluminum alloy die castings provided by the utility model has the following beneficial effects:

[0015] The aluminum alloy die-casting placed on the top of the assembly is clamped and limited by cylinder one and the extrusion assembly, and the driving member is started to drive the rotating disk to rotate. Since the rotating disk and the movable disk are connected by a synchronous belt, the movable disk will be driven to rotate synchronously when the rotating disk rotates. The rotation of the movable disk drives cylinder one to rotate, thereby turning over the aluminum alloy die-casting clamped by cylinder one and the extrusion assembly. The above structure facilitates turning over the aluminum alloy die-casting, thereby facilitating the grinding of other surfaces of the aluminum alloy die-casting, which speeds up the grinding efficiency to a certain extent and improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the aluminum alloy die casting surface grinding device provided by the utility model;

[0017] Figure 2 A schematic diagram of the cross-sectional structure of the surface grinding device for aluminum alloy die castings provided by the utility model;

[0018] Figure 3 for Figure 1 A schematic diagram of a partial structure of the flipping device shown;

[0019] Figure 4 for Figure 2 The schematic diagram of the split structure of the placement component shown;

[0020] Figure 5 for Figure 2 A schematic diagram of the split structure of the extrusion assembly shown;

[0021] Figure 6 for Figure 2 Schematic diagram of the structure of the processing equipment shown.

[0022] Numbers in the figure: 1. Processing table; 2. Placement assembly; 3. Extrusion assembly; 4. Mounting column; 5. Cylinder one; 6. Rotating disk; 7. Movable disk; 8. Synchronous belt; 9. Cylinder two; 10. Limiting ring; 11. Extrusion column; 12. Spring one; 13. Motor; 14. Placement table; 15. Cylinder three; 16. Telescopic rod; 17. Spring two; 18. Storage slot; 19. Aluminum alloy die casting; 20. Robotic arm; 21. Grinding disc. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0024] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 as well as Figure 6 ,in, Figure 1 This is a schematic diagram of the overall structure of the aluminum alloy die casting surface grinding device provided by the utility model; Figure 2 A schematic diagram of the cross-sectional structure of the surface grinding device for aluminum alloy die castings provided by the utility model; Figure 3 for Figure 1 A schematic diagram of a partial structure of the flipping device shown; Figure 4 for Figure 2 The schematic diagram of the split structure of the placement component shown; Figure 5 for Figure 2 A schematic diagram of the split structure of the extrusion assembly shown; Figure 6 for Figure 2 Schematic diagram of the structure of the processing equipment shown.

[0025] In the specific implementation process, Figure 1-Figure 6 As shown, a surface grinding device for an aluminum alloy die-casting 19 comprises a processing table 1 for grinding the aluminum alloy die-casting 19, a placing component 2 and a processing device for grinding the aluminum alloy die-casting 19 are arranged inside the processing table 1, a turning device is also arranged inside the processing table 1, and the turning device comprises an extrusion component 3, a mounting column 4, a cylinder 5, a rotating disk 6 and a driving member, a mounting groove is arranged at the bottom end of the inner wall of the processing table 1, the driving member is fixed inside the processing table 1, and the output end of the driving member passes through one side of the inner wall of the mounting groove and is fixedly connected to one side of the rotating disk 6, one end of the mounting column 4 is fixedly connected to one side of the inner wall of the processing table 1, a movable disk 7 is movably sleeved on the surface of the mounting column 4, and the movable disk 7 is connected to the rotating disk 6 by a synchronous belt 8, one end of the cylinder 5 is fixedly connected to the side of the movable disk 7 away from the mounting column 4, and one end of the extrusion component 3 is fixedly connected to the side of the inner wall of the processing table 1 away from the mounting column 4;

[0026] The extrusion assembly 3 includes a cylinder 29, a limiting ring 10, an elastic member and an extrusion column 11. One end of the cylinder 29 is fixedly connected to the inner wall of the processing table 1 away from the mounting column 4. One end of the limiting ring 10 is movably connected to the output end of the cylinder 29. The extrusion column 11 is located inside the limiting ring 10, and the extrusion column 11 can move inside the limiting ring 10. The two ends of the elastic member are respectively fixedly connected to one side of the inner wall of the limiting ring 10 and one end of the extrusion column 11. The elastic member is a spring 12. One end of the spring 12 is fixedly connected to one side of the inner wall of the limiting ring 10. The other end of the spring 12 is fixedly connected to one end of the extrusion column 11 located inside the limiting ring 10. The spring 12 reduces vibration and impact caused by sudden contact, protecting the surface of the aluminum alloy die casting 19 from damage.

[0027] The driving member is a motor 13, which is fixed inside the processing table 1. The output end of the motor 13 passes through one side of the inner wall of the mounting groove and is fixedly connected to one side of the rotating disk 6. The placement component 2 includes a placement table 14 and a cylinder three 15. The cylinder three 15 is fixed inside the processing table 1, and the cylinder three 15 push rod passes through the bottom end of the inner wall of the processing table 1 and is fixedly connected to the bottom of the placement table 14. A plurality of telescopic parts are arranged on the top of the placement table 14. The telescopic parts include a telescopic rod 16 and a spring two 17. A plurality of storage grooves 18 matching the telescopic rod 16 are arranged on the top of the placement table 14. One end of the spring two 17 is fixedly connected to the bottom end of the inner wall of the storage groove 18, and the other end of the spring two 17 is fixedly connected to the bottom of the telescopic rod 16. The processing equipment is a robotic arm 20, and a grinding disc 21 for grinding the aluminum alloy die-casting 19 is arranged at the bottom of the robotic arm 20. The grinding disc 21 is driven to move by the robotic arm 20, and the surface of the aluminum alloy die-casting 19 is grinded by the grinding disc 21.

[0028] The working principle provided by the utility model is as follows: an aluminum alloy die-casting 19 is placed on the top of a placing table 14, and the multiple telescopic rods 16 arranged on the top of the placing table 14 are squeezed by the weight of the aluminum alloy die-casting 19, so that the multiple telescopic rods 16 are respectively moved into the multiple storage grooves 18 and squeeze the spring 2 17, and the aluminum alloy die-casting 19 is limited by the telescopic rods 16 that are not squeezed into the storage grooves 18 to prevent the aluminum alloy die-casting 19 from deflecting during the grinding process, and because a plurality of protruding blocks are arranged on the top of the telescopic rods 16, the friction between the aluminum alloy die-casting 19 and the telescopic rods 16 can be further increased, and the stability of the aluminum alloy die-casting 19 is increased, and the grinding disc 21 is driven by the mechanical arm 20 to move, and the surface of the aluminum alloy die-casting 19 is grinded by the grinding disc 21;

[0029] When it is necessary to grind other surfaces of the aluminum alloy die-casting 19, the cylinder 2 9 drives the limit ring 10 and the extrusion column 11 to move toward the aluminum alloy die-casting 19, so that the end of the extrusion column 11 away from the limit ring 10 contacts the surface of the aluminum alloy die-casting 19, and the extrusion column 11 moves toward the inside of the limit ring 10, and at the same time squeezes the spring 12. When the extrusion column 11 contacts the surface of the aluminum alloy die-casting 19, the spring 12 reduces the vibration and impact caused by the sudden contact, and protects the surface of the aluminum alloy die-casting 19 from damage. At the same time, the cylinder 15 contacts the other surface of the aluminum alloy die-casting 19, and the cylinder 15 and the extrusion column 11 clamp and limit the aluminum alloy die-casting 19, and the cylinder 3 15 is started to drive the placement table 14 to move toward the bottom end of the inner wall of the processing table 1, so as to prevent the processing table 1 from causing an impact when the aluminum alloy die-casting 19 is turned over;

[0030] Start the motor 13, and the rotating disk 6 is driven to rotate by the motor 13. Since the rotating disk 6 and the movable disk 7 are connected by the synchronous belt 8, the movable disk 7 will be driven to rotate synchronously when the rotating disk 6 rotates, and the rotation of the movable disk 7 will drive the cylinder 15 to rotate, so that the aluminum alloy die-casting 19 clamped by the cylinder 15 and the extrusion column 11 is turned over, and since the limit ring 10 is movably connected to the output end of the cylinder 2 9, it will not be affected when the aluminum alloy die-casting 19 is turned over.

[0031] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A surface grinding device for aluminum alloy die castings, characterized in that: It comprises a processing table (1) for grinding an aluminum alloy die-casting (19), wherein a placement component (2) and processing equipment for grinding the aluminum alloy die-casting (19) are provided inside the processing table (1), and a turning device is also provided inside the processing table (1); The turning device comprises an extrusion assembly (3), a mounting column (4), a cylinder (5), a rotating disk (6) and a driving member. A mounting groove is provided at the bottom end of the inner wall of the processing table (1). The driving member is fixed inside the processing table (1), and the output end of the driving member passes through one side of the inner wall of the mounting groove and is fixedly connected to one side of the rotating disk (6). One end of the mounting column (4) is fixedly connected to one side of the inner wall of the processing table (1). A movable disk (7) is movably sleeved on the surface of the mounting column (4). The movable disk (7) and the rotating disk (6) are connected via a synchronous belt (8). One end of the cylinder (5) is fixedly connected to a side of the movable disk (7) away from the mounting column (4). One end of the extrusion assembly (3) is fixedly connected to a side of the inner wall of the processing table (1) away from the mounting column (4).

2. The surface grinding device for aluminum alloy die casting according to claim 1, characterized in that: The extrusion assembly (3) comprises a second cylinder (9), a limiting ring (10), an elastic member and an extrusion column (11); one end of the second cylinder (9) is fixedly connected to a side of the inner wall of the processing table (1) away from the mounting column (4); one end of the limiting ring (10) is movably connected to an output end of the second cylinder (9); the extrusion column (11) is located inside the limiting ring (10) and can move inside the limiting ring (10); and two ends of the elastic member are respectively fixedly connected to a side of the inner wall of the limiting ring (10) and one end of the extrusion column (11).

3. The surface grinding device for aluminum alloy die casting according to claim 2, characterized in that: The elastic member is a spring 1 (12), one end of the spring 1 (12) is fixedly connected to one side of the inner wall of the limiting ring (10), and the other end of the spring 1 (12) is fixedly connected to one end of the extrusion column (11) located inside the limiting ring (10).

4. The surface grinding device for aluminum alloy die casting according to claim 3 is characterized in that: The driving member is a motor (13), and the motor (13) is fixed inside the processing table (1). The output end of the motor (13) passes through one side of the inner wall of the installation groove and is fixedly connected to one side of the rotating disk (6).

5. The surface grinding device for aluminum alloy die casting according to claim 4, characterized in that: The placement assembly (2) comprises a placement table (14) and a cylinder three (15), wherein the cylinder three (15) is fixed inside the processing table (1), and a push rod of the cylinder three (15) passes through the bottom end of the inner wall of the processing table (1) and is fixedly connected to the bottom of the placement table (14), and a plurality of telescopic parts are provided on the top of the placement table (14).

6. The surface grinding device for aluminum alloy die casting according to claim 5, characterized in that: The telescopic member comprises a telescopic rod (16) and a second spring (17); a plurality of storage grooves (18) matching the telescopic rod (16) are provided on the top of the placement platform (14); one end of the second spring (17) is fixedly connected to the bottom end of the inner wall of the storage groove (18); and the other end of the second spring (17) is fixedly connected to the bottom of the telescopic rod (16).

7. The surface grinding device for aluminum alloy die casting according to claim 5, characterized in that: The processing equipment is a mechanical arm (20), and a grinding disc (21) for grinding the aluminum alloy die-casting (19) is provided at the bottom of the mechanical arm (20).

Citation Information

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