Polyurethane thermal insulation pipe production device
By designing a polyurethane insulation pipe production device including fixed racks, transmission racks, vacuum rings, and vacuum cleaners, the problem of rust fluttering is solved, and the effective vacuum collection of rust powder in the rust removal process has improved. Health and safety.
Patent Information
- Application Number
- CN202420307744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-20
AI Technical Summary
During the rust removal process of the existing polyurethane insulation pipe production equipment, the rust powder is likely to float around, pollute the working environment, and may be sucked in by staff, affecting health.
Design a production device including fixed racks, transmission, vacuum rings, collecting boxes and motors. By fixing the fixed polyurethane thermal insulation pipe, the teleportation rack drives the movement rod to move, and the vacuum ring and the polishing disk are entered into the tube for rust removal operations. The vacuum cleaner is inhaled rust powder through the vacuum cleaner and collected through a filter.
Effectively avoid rust powder drifting around, improves the working environment, and reduces the risk of inhaling rust powder in staff.
Smart Images

Figure CN222404991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a polyurethane thermal insulation pipe production device, in particular to a polyurethane thermal insulation pipe production device. Background Art
[0002] Polyurethane thermal insulation pipe is made of high-functional polyether polyol combination materials and multiple methyl polyphenyl polyisocyanate as raw materials through chemical reaction foaming. Polyurethane thermal insulation pipe is used for various indoor and outdoor pipelines, central heating pipelines, central air-conditioning pipelines, chemical and pharmaceutical industrial pipelines and other insulation and cold preservation projects. The inner wall of the polyurethane thermal insulation pipe needs to be derusted during the recycling production process.
[0003] The existing device has the following shortcomings when in use: when the production device is performing rust removal processing on the polyurethane insulation pipe, the rust powder produced by grinding will fly around, making the working environment worse, and it is easy to be inhaled by the staff to affect their health. Summary of the invention
[0004] The utility model aims to provide a polyurethane thermal insulation pipe production device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyurethane thermal insulation pipe production device, comprising a device base, a conveying frame, a conveying wheel, a moving rod, a dust suction ring, a collecting box, a motor A, a gear and a clamping ring, a fixed frame and a conveying frame are installed on the device base, a polyurethane thermal insulation pipe is clamped and fixed on the fixed frame, a moving rod is installed on the conveying frame, a dust suction ring is installed at one end of the moving rod, dust suction holes are opened on the ring wall of the dust suction ring, a collecting box is installed on the dust suction ring, a vacuum cleaner is installed in the collecting box, a filter is installed at the air inlet of the vacuum cleaner, a power motor is installed on the dust suction ring, and a grinding disc is installed at the power shaft end of the power motor.
[0006] By adopting the above technical scheme, the polyurethane thermal insulation pipe is fixed on the fixed frame, and then the conveying device on the conveying frame is started to move the moving rod, and the dust collection ring and the grinding disc installed at one end of the moving rod enter the polyurethane thermal insulation pipe. When the motor is started to drive the grinding disc to rotate for rust removal, the vacuum cleaner installed in the collection box is started, so that the rust powder generated by rust removal is sucked in through the dust collection holes opened on the wall of the dust collection ring, and the rust powder is collected by cooperating with the filter net installed at the air inlet of the vacuum cleaner. When the production device is performing rust removal processing on the polyurethane thermal insulation pipe, the rust powder generated by rust removal can be vacuumed and collected to avoid the problem of rust powder flying around to make the working environment worse and being easily inhaled by the staff to affect their health.
[0007] Preferably, a gear is mounted on the fixing frame, the gear is meshed with a toothed plate mounted on the fixing frame, and the toothed plate is connected to a clamping ring.
[0008] By adopting the above technical solution, by starting the gear bidirectional motor to rotate forward and reverse, the gear and the toothed plate meshing therewith are coordinated to drive the two sets of clamping rings to move relative to each other to fix and disassemble the polyurethane insulation pipe.
[0009] Preferably, a motor A is installed on the conveying frame, and two sets of conveying wheels are installed on the conveying frame. Mutually meshing gear rings are installed at the bottom of the two sets of conveying wheels, and the power shaft end of the motor A is connected to the gear ring at the bottom of the conveying wheel.
[0010] By adopting the above technical solution, the motor A is started to rotate forward and reverse, and the power shaft end of the motor A is connected to the gear ring at the bottom of the transmission wheel. Since the gear rings installed at the bottom of the two sets of transmission wheels are meshed with each other, the two sets of transmission wheels rotate relatively, thereby transmitting and moving the moving rod fitted between the two sets of transmission wheels, so that the grinding disc moves in the polyurethane insulation pipe to perform rust removal.
[0011] Preferably, an auxiliary frame is installed on the base of the device, and the movable rod slides through a slideway provided on the auxiliary frame.
[0012] By adopting the above technical solution, the moving rod slides with the slideway provided on the auxiliary frame, thereby improving the stability of the moving rod.
[0013] Preferably, the transmission wheel is a cylinder with a depression in the middle, and friction lines are arranged on the outer wall of the transmission wheel, and the transmission wheel fits the outer wall of the moving rod.
[0014] By adopting the above technical solution, the friction between the outer wall of the transmission wheel and the outer wall of the moving rod is increased, so that the two sets of transmission wheels and the moving rod are closely fitted to limit the circular rotation of the moving rod.
[0015] Preferably, the gear is powered by a geared bidirectional motor.
[0016] Preferably, the motor A is a bidirectional motor.
[0017] Compared with the prior art, the utility model has the beneficial effect that when the production device is performing rust removal processing on the polyurethane thermal insulation pipe, the rust powder generated by the rust removal can be collected by vacuuming to prevent the rust powder from flying around and making the working environment worse, while being easily inhaled by the workers and affecting their health. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.
[0020] Figure 3 It is a side structural schematic diagram of the utility model.
[0021] Figure 4 It is a structural schematic diagram of another side of the utility model.
[0022] Figure 5 It is an enlarged schematic diagram of the grinding and dust collection structure of the utility model.
[0023] In the figure: 1. device base; 2. fixed frame; 3. conveying frame; 4. conveying wheel; 5. auxiliary frame; 6. moving rod; 7. dust suction ring; 8. grinding disc; 9. collecting box; 10. motor A; 11. gear; 12. gear plate; 13. power motor; 14. dust suction hole; 15. vacuum cleaner; 16. clamping ring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , including a device base 1, a conveying frame 3, a conveying wheel 4, a moving rod 6, a dust collection ring 7, a collecting box 9, a motor A10, a gear 11 and a clamping ring 16, wherein a fixed frame 2 and a conveying frame 3 are installed on the device base 1, a polyurethane insulation pipe is clamped and fixed on the fixed frame 2, a moving rod 6 is installed on the conveying frame 3, a dust collection ring 7 is installed at one end of the moving rod 6, a dust collection hole 14 is opened on the ring wall of the dust collection ring 7, a collecting box 9 is installed on the dust collection ring 7, a dust collector 15 is installed in the collecting box 9, a filter is installed at the air inlet of the dust collector 15, a power motor 13 is installed on the dust collection ring 7, and a grinding disc 8 is installed at the power shaft end of the power motor 13, The polyurethane thermal insulation pipe is fixed on the fixed frame 2, and then the conveying device on the conveying frame 3 is started to move the moving rod 6. The dust collection ring 7 and the grinding disc 8 installed at one end of the moving rod 6 enter the polyurethane thermal insulation pipe. When the motor 13 is started to drive the grinding disc 8 to rotate for rust removal, the vacuum cleaner 15 installed in the collecting box 9 is started, so that the rust powder generated by rust removal is sucked in through the dust collection holes 14 opened on the ring wall of the dust collection ring 7, and the rust powder is collected by the filter installed at the air inlet of the vacuum cleaner 15. When the production device is performing rust removal processing on the polyurethane thermal insulation pipe, the rust powder generated by rust removal can be vacuumed and collected to avoid the problem of rust powder flying around to make the working environment worse and being easily inhaled by the staff to affect their health.
[0026] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , a gear 11 is installed on the fixed frame 2, and the gear 11 is meshed with a toothed plate 12 installed on the fixed frame 2, and the toothed plate 12 is connected to a clamping ring 16. By starting the gear bidirectional motor to rotate forward and reverse, the gear 11 and the toothed plate 12 meshed therewith are matched to drive the two groups of clamping rings 16 to move relative to each other to fix and disassemble the polyurethane thermal insulation pipe. A motor A10 is installed on the conveying frame 3, and two groups of conveying wheels 4 are installed on the conveying frame 3. The bottom of the two groups of conveying wheels 4 are equipped with mutually meshing toothed rings, and the power shaft end of the motor A10 is connected to the toothed ring at the bottom of the conveying wheel 4. When the motor A10 is started to rotate forward and reverse, the power shaft end of the motor A10 is connected to the toothed ring at the bottom of the conveying wheel 4. Because the toothed rings installed at the bottom of the two groups of conveying wheels 4 are meshed with each other, the two groups of conveying wheels 4 rotate relative to each other, thereby transmitting and moving the moving rod 6 fitted between the two groups of conveying wheels 4, so that the grinding disc 8 moves in the polyurethane thermal insulation pipe for rust removal.
[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 An auxiliary frame 5 is installed on the base 1 of the device. The slideway opened on the auxiliary frame 5 slides through the moving rod 6. The moving rod 6 slides with the slideway opened on the auxiliary frame 5, which improves the stability of the moving rod 6. The transmission wheel 4 is a cylinder with a depression in the middle. The outer wall of the transmission wheel 4 is provided with friction patterns. The transmission wheel 4 fits with the outer wall of the moving rod 6. By increasing the friction between the outer wall of the transmission wheel 4 and the outer wall of the moving rod 6, the close fit between the two groups of transmission wheels 4 and the moving rod 6 can limit the circular rotation of the moving rod 6. The gear 11 is powered by a gear bidirectional motor, and the motor A10 is a bidirectional motor.
[0028] The implementation principle of the polyurethane insulation pipe production device of the embodiment of the present application is as follows: by starting the gear bidirectional motor to rotate forward and reverse, the gear 11 and the toothed plate 12 meshing therewith are matched to drive the two groups of clamping rings 16 to move relative to each other to fix and remove the polyurethane insulation pipe, and then start the motor A10 to rotate forward and reverse, the power shaft end of the motor A10 is connected to the toothed ring at the bottom of the transmission wheel 4, because the toothed rings installed at the bottom of the two groups of transmission wheels 4 mesh with each other, the two groups of transmission wheels 4 rotate relative to each other, thereby transmitting and moving the moving rod 6 that is attached between the two groups of transmission wheels 4, so that the moving rod 6 The dust collection ring 7 and the grinding disc 8 installed at one end enter the polyurethane thermal insulation pipe. When the motor 13 is started to drive the grinding disc 8 to rotate for rust removal, the vacuum cleaner 15 installed in the collecting box 9 is started, so that the rust powder generated by rust removal is sucked in through the dust collection holes 14 opened on the ring wall of the dust collection ring 7, and the rust powder is collected by the filter installed at the air inlet of the vacuum cleaner 15. When the production device is performing rust removal processing on the polyurethane thermal insulation pipe, the rust powder generated by rust removal can be collected by vacuuming to avoid the problem of rust powder flying around to deteriorate the working environment and being easily inhaled by the staff to affect their health.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyurethane thermal insulation pipe production device, comprising a device base (1), a conveying frame (3), a conveying wheel (4), a moving rod (6), a dust suction ring (7), a collecting box (9), a motor A (10), a gear (11) and a clamping ring (16), characterized in that: A fixing frame (2) and a conveying frame (3) are mounted on the base (1) of the device; a polyurethane heat preservation pipe is clamped and fixed on the fixing frame (2); a moving rod (6) is mounted on the conveying frame (3); a dust suction ring (7) is mounted on one end of the moving rod (6); a dust suction hole (14) is provided on the ring wall of the dust suction ring (7); a collecting box (9) is mounted on the dust suction ring (7); a dust collector (15) is mounted in the collecting box (9); a filter screen is mounted at the air inlet of the dust collector (15); a power motor (13) is mounted on the dust suction ring (7); and a grinding disc (8) is mounted on the power shaft end of the power motor (13).
2. A polyurethane thermal insulation pipe production device according to claim 1, characterized in that: A gear (11) is mounted on the fixing frame (2), the gear (11) meshes with a toothed plate (12) mounted on the fixing frame (2), and the toothed plate (12) is connected to a clamping ring (16).
3. The polyurethane thermal insulation pipe production device according to claim 1, characterized in that: The conveying frame (3) is provided with a motor A (10), and two sets of conveying wheels (4) are provided on the conveying frame (3). The bottoms of the two sets of conveying wheels (4) are provided with gear rings that mesh with each other, and the power shaft end of the motor A (10) is connected to the gear ring at the bottom of the conveying wheel (4).
4. The polyurethane thermal insulation pipe production device according to claim 1, characterized in that: An auxiliary frame (5) is installed on the device base (1), and a moving rod (6) slides through a slideway provided on the auxiliary frame (5).
5. The polyurethane thermal insulation pipe production device according to claim 1, characterized in that: The transmission wheel (4) is a cylinder with a depression in the middle, and friction patterns are arranged on the outer wall of the transmission wheel (4). The transmission wheel (4) fits the outer wall of the moving rod (6).
6. The polyurethane thermal insulation pipe production device according to claim 1, characterized in that: The gear (11) is powered by a gear bidirectional motor.
7. The polyurethane thermal insulation pipe production device according to claim 1, characterized in that: The motor A (10) is a bidirectional motor.