Encoder debugging clamp

Through the design of the encoder debug fixture, the cooperation of the top lift block and the rotating handle is used to achieve the safety and rapid unloading of the encoder, solve the problem that the encoder is easily damaged in the existing technology, and improves debugging efficiency.

CN222405242UActive Publication Date: 2025-01-28SHANGHAI HENGXIANG OPTICAL ELECTRONICS
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Patent Information

Application Number
CN202323587565.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-28
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing encoder debugging methods require the use of external force tools to remove the encoder from the motor shaft, which can easily cause damage to the encoder and cause waste.

Method used

A encoder debug folding is designed. By setting up skirts, holes, top lumps, and driving sleeves on the platform seat, the coder is easily unloaded with the ascending block and the rotation of the handle handle.

Benefits of technology

Achieve the safety and rapid unloading of the encoder, avoid damage to the encoder, improve the debugging efficiency, and support the installation of different types of encoders.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222405242U_ABST
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Abstract

The utility model relates to the technical field of encoders, and discloses an encoder debugging clamp, which comprises a platform seat, a skirt part arranged below an upper platform of the platform seat, a hole channel arranged at the middle position of the upper platform, a jacking block arranged inside the skirt part, a jacking piece arranged outside the hole channel in a matched manner, a jacking opening arranged on the upper platform, and a lifting hole arranged on the lower platform. The jacking block is sleeved with a driving sleeve block, the driving sleeve block comprises a spiral groove formed in the outer side, a clamping column is fixedly arranged on the jacking block, the clamping column is arranged in the spiral groove in a matched mode, a bearing seat is arranged below the hole channel, a working shaft is installed in the hole channel, and the working shaft is connected with the jacking block. The upper end of the working shaft is located on the upper platform, the lower end of the working shaft is installed in the bearing seat through a bearing, the upper end of the working shaft is used for installing an encoder, and the lower end of the working shaft is connected with a motor shaft. When the encoder is installed, the encoder is not matched with a motor shaft, and when the encoder is unloaded, the encoder can be unloaded through one-step jacking.
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Description

Technical Field

[0001] The utility model relates to the technical field of encoders, in particular to an encoder debugging fixture. Background Art

[0002] The encoder must be debugged before leaving the factory to test its photoelectric parameters and working status to ensure the factory yield of the finished product.

[0003] When debugging the encoder, it should be installed on the test motor shaft, and after the encoder data line is led out, the signal should be sent to the detection equipment for detection and analysis. For the set type, the encoder needs to be removed. Due to the coaxiality requirement, the installation accuracy between it and the motor shaft needs to reach a predetermined value. After the detection is completed, the encoder needs to be completely uninstalled.

[0004] The existing method is to remove the encoder from the motor shaft with the help of an external force tool, which often damages the encoder and produces waste. Utility Model Content

[0005] The utility model aims to solve the above problems and provides an encoder debugging fixture, which does not cooperate with the motor shaft during installation and can remove the encoder by lifting in one step during unloading.

[0006] The technical solution adopted by the utility model is:

[0007] A kind of encoder debugging fixture, characterized in that it includes a platform seat, a skirt is arranged below the upper platform of the platform seat, a channel is arranged in the middle position of the upper platform, a lifting block is arranged inside the skirt, the lifting block is arranged outside the channel, a top plate is arranged above the lifting block, and a lifting port is arranged on the upper platform, the lifting port is close to the channel and is located at the opening of the upper platform, when the lifting block rises, the top plate extends out of the lifting port, a driving sleeve block is sleeved on the outside of the lifting block, the driving sleeve block includes a spiral groove arranged on the outside, a clamping column is fixedly arranged on the lifting block, the clamping column is fitted in the spiral groove, a bearing seat is arranged below the channel, a working shaft is installed in the channel, the upper end of the working shaft is located on the upper platform, and the lower end is installed in the bearing seat through a bearing, the upper end of the working shaft is used to install an encoder, and the lower end of the working shaft is connected to the motor shaft.

[0008] Furthermore, there are three lifting plates and three lifting ports, which are arranged in an arc shape on a concentric circle.

[0009] Furthermore, there are three spiral grooves and three clamping columns, the three spiral grooves are evenly distributed on the outside of the driving sleeve block, and the three clamping columns are fixed on the lifting block and respectively cooperate with the three spiral grooves.

[0010] Furthermore, a rotating handle is provided at the lower end of the driving sleeve.

[0011] Furthermore, the bearing seat is threadedly connected to the lower end of the channel.

[0012] Furthermore, a small bearing is provided on the clamping column, and the small bearing is fitted in the spiral groove.

[0013] Furthermore, an upper bearing seat is arranged at the top of the hole, and the upper end of the working shaft rotates through a bearing arranged in the upper bearing seat. The beneficial effects of the utility model are:

[0014] (1) Use the lifting plate to directly remove the encoder from the working shaft;

[0015] (2) The working axis can be easily changed to different sizes to match different types of encoders;

[0016] (3) Rotating the handle increases the rotational torque and generates greater lifting force;

[0017] (4) Ingenious structure and high debugging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Attached Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0020] Attached Figure 3 It is a schematic diagram of the internal structure without the platform seat.

[0021] The reference numerals in the accompanying drawings are:

[0022] 1. Platform seat; 2. Upper platform;

[0023] 3. Skirt; 4. Hole;

[0024] 5. Working axis; 6. Lifting block;

[0025] 7. Top plate; 8. Top opening;

[0026] 9. Driving block; 10. Spiral groove;

[0027] 11. Clamp column; 12. Rotate handle;

[0028] 13. Bearing seat; 14. Upper bearing seat. DETAILED DESCRIPTION

[0029] The specific implementation of the encoder debugging fixture of the utility model is described in detail below in conjunction with the accompanying drawings.

[0030] See attached Figure 1-3The encoder debugging fixture is used to debug and detect the encoder. A platform seat 1 is arranged on the top, a skirt 3 is arranged below the upper platform 2 of the platform seat 1, and a channel 4 is arranged in the middle position of the upper platform 2. The channel 4 is used to cooperate with the installation of the working shaft 5.

[0031] A lifting block 6 is arranged inside the skirt 3, and the lifting block 6 is arranged outside the channel 4. A top sheet 7 is arranged above the lifting block 6, and a lifting port 8 is arranged on the upper platform 2. The lifting port 8 is located at the opening of the upper platform 2 near the channel 4. When the lifting block 6 rises, the top sheet 7 extends from the lifting port 8. There are three lifting sheets and three lifting ports 8, which are arranged in an arc shape on a concentric circle. The position of the top sheet 7 matches the position of the head of the working shaft 5.

[0032] The driving sleeve block 9 is sleeved on the outside of the lifting block 6. The driving sleeve block 9 includes a spiral groove 10 arranged on the outside. A clamping column 11 is fixedly arranged on the lifting block 6. The clamping column 11 is matched in the spiral groove 10. There are three spiral grooves 10 and three clamping columns 11. The three spiral grooves 10 are evenly distributed on the outside of the driving sleeve block 9. The three clamping columns 11 are fixed on the lifting block 6 and respectively matched with the three spiral grooves 10. A small bearing is arranged on the clamping column 11, which is matched in the spiral groove 10 through the small bearing.

[0033] A rotating handle 12 is provided at the lower end of the driving sleeve block 9. The rotating handle 12 can be provided at a plurality of positions of the driving sleeve block 9, and the position can be changed so as to change the torsion point of the acting force.

[0034] A bearing seat 13 is arranged below the hole 4, and the bearing seat 13 is threadedly connected to the lower end of the hole 4. A working shaft 5 is installed in the hole 4, the upper end of the working shaft 5 is located on the upper platform 2, and the lower end is installed in the bearing seat 13 through a bearing. The top of the hole 4 forms an upper bearing seat 14, and the upper end of the working shaft 5 rotates through a bearing arranged in the upper bearing seat 14.

[0035] During operation, the upper end of the working shaft 5 is used to install the encoder, and the lower end of the working shaft 5 can be connected to the motor shaft through a coupling. The working shaft 5 rotates under the drive of the motor, so that the encoder is in a test working state, and the staff performs debugging work. After completion, the rotating handle 12 of the driving sleeve block 9 is turned to move the lifting block 6 upward, and the top plate 7 is extended from the lifting port 8, and the encoder on the top of the working shaft 5 is pushed out of the working shaft 5, completing the unloading of the encoder.

[0036] The above are only preferred implementations of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An encoder debugging fixture, characterized in that: It includes a platform seat, a skirt is arranged below the upper platform of the platform seat, a channel is arranged in the middle position of the upper platform, a lifting block is arranged inside the skirt, the lifting block is arranged outside the channel, a top plate is arranged above the lifting block, and a lifting port is arranged on the upper platform, the lifting port is close to the channel and is located at the opening of the upper platform, when the lifting block rises, the top plate extends out of the lifting port, a driving sleeve block is sleeved on the outside of the lifting block, the driving sleeve block includes a spiral groove arranged on the outside, a clamping column is fixedly arranged on the lifting block, the clamping column is fitted in the spiral groove, a bearing seat is arranged below the channel, a working shaft is installed in the channel, the upper end of the working shaft is located on the upper platform, and the lower end is installed in the bearing seat through a bearing, the upper end of the working shaft is used to install an encoder, and the lower end of the working shaft is connected to the motor shaft.

2. The encoder debugging fixture according to claim 1, characterized in that: There are three top plates and three lifting ports, which are arranged in an arc shape on a concentric circle.

3. The encoder debugging fixture according to claim 1, characterized in that: There are three spiral grooves and three clamping columns, the three spiral grooves are evenly distributed on the outside of the driving sleeve block, and the three clamping columns are fixed on the lifting block and respectively matched with the three spiral grooves.

4. The encoder debugging fixture according to any one of claims 1 to 3, characterized in that: A rotating handle is arranged at the lower end of the driving sleeve block.

5. The encoder debugging fixture according to any one of claims 1 to 3, characterized in that: The bearing seat is threadedly connected to the lower end of the channel.

6. The encoder debugging fixture according to any one of claims 1 to 3, characterized in that: A small bearing is arranged on the clamping column, and the small bearing is matched in the spiral groove.

7. The encoder debugging fixture according to any one of claims 1 to 3, characterized in that: An upper bearing seat is arranged at the top of the hole, and the upper end of the working shaft rotates through a bearing arranged in the upper bearing seat.