Turnover tool for coaming box production

By designing a flip work of the production of the enclosure box, automatically flip the rotor and the transmission mechanism, and use the positioning sensor to ensure the accuracy, solve the problem of labor -consuming and low efficiency in existing technologies. Improve the consistency of production efficiency and finished product quality.

CN222405388UActive Publication Date: 2025-01-28CHANGZHOU DONGJIE AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421243964.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the production process of existing fence boxes, manual flipping is time-consuming and labor-intensive, low efficiency, and the quality of finished products is different, which affects the efficiency of parts interchange.

Method used

Design a type of enclosure box to produce flipper, including bases, turning wheels, transmission mechanisms, and positioning sensors. It realizes automatic flipping of the enclosure boxes by turning wheels and transmission mechanisms, and ensures the accuracy of flipping through positioning sensors.

Benefits of technology

It improves the efficiency and accuracy of the production of the enclosure box, reduces the time consumption and effort of manual flip, ensures the quality consistency of the finished product, and improves the exchange efficiency of parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coaming box production, in particular to a turnover tool for coaming box production, which comprises a base arranged at the bottom of the tool; the overturning wheels are arranged on the upper portion of the tool in parallel at intervals and connected through a cross beam. The transmission mechanism is arranged at the upper part of the base and is connected with the overturning wheel through a chain; the transmission mechanism comprises a driving assembly and transmission rods, the driving assembly is arranged on one side of the turnover wheel in the middle and connected with the transmission rods through gears, the transmission rods are symmetrically arranged on the two sides of the turnover wheel and connected with the turnover wheel through chains, and positioning pieces are arranged on the edge of the outer side of the turnover wheel. According to the utility model, the problem of inconvenience of manual turnover is solved through the turnover wheel, and the positioning position can be accurately controlled by the tooling in the turnover process through the arrangement of the positioning sheet on the outer edge of the turnover wheel and the sensor on the fixing sheet, so that the position consistency of the coaming box before and after turnover is ensured, and the production efficiency is improved. And turnover failure or precision reduction caused by position deviation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of panel box production, in particular to a panel box production turning tool. Background Art

[0002] The panel box includes a pallet, a box body, and a box cover. The panel box is usually composed of four or six wooden boards and hinges. Compared with traditional wooden boxes, the length and width of the panel box can be determined according to the size of the pallet, and the number of layers used can be determined according to the height of the load, thereby maximizing the utilization rate of the box space. There is no situation where the entire box is scrapped due to partial damage to the box body. For the same size, they can be completely interchangeable.

[0003] Existing panel boxes are usually produced by a combination of manual and mechanical production. Although this method has low costs and flexible production modes, the quality of the finished panel boxes is inconsistent, which affects the interchangeability of parts. In addition, during the production process, since both sides of the panel boxes need to be processed, manual flipping is time-consuming, labor-intensive, and inefficient. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a turning tool for producing a panel box, which effectively solves the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a panel box production turning tool, comprising:

[0006] A base, arranged at the bottom of the tooling;

[0007] Three turning wheels are arranged in parallel and spaced apart on the upper part of the tooling and connected by a crossbeam;

[0008] A transmission mechanism, arranged on the upper part of the base and connected to the flip wheel through a chain;

[0009] Among them, the transmission mechanism includes a driving assembly and a transmission rod. The driving assembly is arranged on one side of the middle flip wheel and is connected to the transmission rod through a gear. The transmission rod is symmetrically arranged on both sides of the flip wheel. The transmission rod is connected to the three flip wheels through a chain, and a positioning plate is provided on the outer edge of the flip wheel.

[0010] Furthermore, fixing components are provided at both ends of the transmission rod, and the transmission rod passes through the fixing components to be connected to the gear.

[0011] Furthermore, a pulley is provided on the inner side of the fixing assembly, and the pulley is in contact with the flip wheel.

[0012] Furthermore, a fixing plate is arranged at the edge of the base and opposite to the fixing assembly, the bottom of the fixing plate is fixedly connected to the base by bolts, the upper part is arranged in an arc shape, and is provided with two arc-shaped long grooves and arc-shaped short grooves of different lengths, and a positioning sensor is respectively arranged in the arc-shaped long groove and the arc-shaped short groove.

[0013] Furthermore, a groove matching the width of the chain is provided on the outer side of the flip wheel, connecting plates are provided on both sides of the connection at the outer side of the flip wheel, and a through hole is provided in the middle of the connecting plate.

[0014] Furthermore, the chain is fixedly connected to the flip wheel by inserting a pin into the through hole.

[0015] Furthermore, a rectangular opening is provided in the middle of the turning wheel, and the production line passes through the rectangular opening. A plurality of rollers are evenly spaced and arranged at intervals on the remaining two sides of the production line.

[0016] Furthermore, fixed bearings for fixing the transmission rod are provided on both sides of the fixed assembly.

[0017] The utility model solves the inconvenience of manual flipping by means of the flipping wheel, and by arranging the sensors on the outer edge positioning plate and the fixing plate of the flipping wheel, the tooling can accurately control the positioning position during the flipping process, ensuring the position consistency of the panel box before and after flipping, and avoiding flipping failure or reduced accuracy due to position deviation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of the turning tool for producing the coaming box in the embodiment of the utility model;

[0020] Figure 2 This is a front view of the turning tool for producing the coaming box in the embodiment of the utility model;

[0021] Figure 3 It is a left view of the turning tool for producing the coaming box in the embodiment of the utility model;

[0022] Figure 4 for Figure 1 The enlarged view of point A in the middle;

[0023] Figure 5 for Figure 1Enlarged view of point B in the middle.

[0024] Figure numerals: 1. base; 2. flip wheel; 21. crossbeam; 22. connecting plate; 3. transmission mechanism; 31. driving assembly; 32. transmission rod; 4. chain; 41. latch; 5. gear; 6. positioning plate; 7. fixing assembly; 71. pulley; 72. fixed bearing; 8. fixing plate; 81. arc-shaped long groove; 82. arc-shaped short groove; 9. positioning sensor; 10. production line; 101. roller. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] like Figures 1 to 5 The panel box production flip tool shown in the figure includes: a base 1 is arranged at the bottom of the tool; flip wheels 2 are arranged in parallel and spaced apart at the upper part of the tool and are connected by a crossbeam 21; a transmission mechanism 3 is arranged at the upper part of the base 1 and is connected to the flip wheel 2 through a chain 4; wherein the transmission mechanism 3 includes a driving assembly 31 and a transmission rod 32, wherein the driving assembly 31 is arranged on one side of the middle flip wheel 2 and is connected to the transmission rod 32 through a gear 5, the transmission rod 32 is symmetrically arranged on both sides of the flip wheel 2, the transmission rod 32 is connected to the flip wheel 2 through a chain 4, and a positioning piece 6 is provided on the outer edge of the flip wheel 2.

[0029] The implementation process of the utility model is that the panel box to be processed enters the production line 10 through the roller 101. After the upper side of the panel box is processed, the driving component 31 starts to work, and drives the transmission rod 32 to rotate together through the gear 5. The chain 4 connected to the gear drives the flip wheel 2 to start rotating. When the positioning piece 6 located at the outer edge of the flip wheel 2 rotates to the end point of the arc-shaped long groove, it is detected by the positioning sensor 9 located in the arc-shaped long groove and starts to decelerate. The positioning sensor 9 makes a circular motion in the arc-shaped long groove together with the flip wheel. When the positioning piece 6 moves into the arc-shaped short groove, the movement stops, the tooling completes the flipping process, and the lower side of the panel box to be processed is flipped to the upper side. After the processing is completed, the flip tooling rotates counterclockwise back to its original position.

[0030] In the utility model, the two ends of the transmission rod 32 are provided with fixing components 7, and the transmission rod 32 passes through the fixing components 7 and is connected to the gear 5, ensuring the stability during the power transmission process. The fixing components 7 provide support and positioning for the transmission rod 32, preventing deviation or shaking during the transmission process; the inner side of the fixing component 7 is also provided with a pulley 71, and the pulley 71 contacts the flip wheel 2, and the rolling contact of the pulley 71 replaces the direct sliding contact, thereby reducing friction, reducing energy loss, and improving the efficiency of the system; a fixing plate 8 is arranged at the edge of the base 1 and opposite to the fixing component 7, and the bottom of the fixing plate 8 is fixedly connected to the base 1 by bolts, and the bottom of the fixing plate 8 is fixedly connected to the base 1 by bolts. This connection method is simple, fast, and easy to install and disassemble. There are two arc-shaped long grooves 81 and arc-shaped short grooves 82 of different lengths, and the arc-shaped long grooves 81 and arc-shaped short grooves 82 are each provided with a positioning sensor 9, and the arrangement of the arc-shaped long grooves 81 and arc-shaped short grooves 82 provides a path for the positioning sensor 9 to follow the positioning plate 6 for circular motion.

[0031] In the present solution, a groove matching the width of the chain 4 is provided on the outer side of the flip wheel 2, ensuring that the chain 4 runs stably on the flip wheel 2, avoiding the chain from shaking or deviating from the track during transmission, and improving the stability and reliability of the system; connecting plates 22 are also provided on both sides of the connection at the outer side of the flip wheel 2, and a through hole is provided in the middle of the connecting plate 22. Due to the setting of the connecting plate 22, the pin 41 can be accurately inserted into the through hole, ensuring that the connection between the chain 4 and the flip wheel 2 is accurate; the chain 4 is fixedly connected to the flip wheel 2 by inserting the pin 41 into the through hole, and the chain 4 can be conveniently fixedly connected to the flip wheel 2. This design makes the installation and disassembly process simple and quick, and improves work efficiency.

[0032] In a preferred embodiment of the utility model, a rectangular opening is provided in the middle of the flip wheel 2, and the production line 10 passes through the rectangular opening, so as to ensure that the panel box can pass smoothly during the transmission process, avoid obstruction or jamming of the panel box during the transmission process, and improve the production efficiency; a number of rollers 101 are evenly spaced on the upper and lower sides of the production line 10 to provide stable support for the panel box, and the evenly spaced arrangement of the rollers 101 can ensure that the panel box is evenly stressed during the transmission process, reduce the risk of damage to the panel box, and enhance the stability and reliability of the system; fixed bearings 72 for fixing the transmission rod 32 are provided on both sides of the fixed component 7 to ensure the stability and accuracy of the transmission rod 32 during operation.

[0033] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A turning tool for producing coaming boxes, characterized in that: include: A base (1) is arranged at the bottom of the tooling; Turning wheels (2) are arranged in parallel and spaced relation on the upper part of the tooling and connected via a crossbeam (21); A transmission mechanism (3) is arranged on the upper part of the base (1) and is connected to the turning wheel (2) via a chain (4); The transmission mechanism (3) comprises a driving assembly (31) and a transmission rod (32); the driving assembly (31) is arranged on one side of the middle flip wheel (2) and is connected to the transmission rod (32) via a gear (5); the transmission rod (32) is symmetrically arranged on both sides of the flip wheel (2); the transmission rod (32) and the flip wheel (2) are connected via a chain (4); and a positioning piece (6) is provided on the outer edge of the flip wheel (2).

2. The panel box production turning tool according to claim 1 is characterized in that: Both ends of the transmission rod (32) are provided with fixing components (7), and the transmission rod (32) passes through the fixing components (7) and is connected to the gear (5).

3. The turning tool for producing coaming boxes according to claim 2 is characterized in that: A pulley (71) is also provided on the inner side of the fixing assembly (7), and the pulley (71) is in contact with the turning wheel (2).

4. The panel box production turning tool according to claim 2 is characterized in that: A fixing plate (8) is arranged at the edge of the base (1) and opposite to the fixing assembly (7); the bottom of the fixing plate (8) is fixedly connected to the base (1) by bolts; the upper portion is arranged in an arc shape and is provided with two arc-shaped long grooves (81) and arc-shaped short grooves (82) of different lengths; and a positioning sensor (9) is respectively arranged in the arc-shaped long groove (81) and the arc-shaped short groove (82).

5. The panel box production turning tool according to claim 1 is characterized in that: The outer side of the flip wheel (2) is provided with a groove matching the width of the chain (4), and connecting pieces (22) are provided on both sides of the connection at the outer side of the flip wheel (2), and a through hole is provided in the middle of the connecting piece (22).

6. The turning tool for producing coaming boxes according to claim 5 is characterized in that: The chain (4) is fixedly connected to the flip wheel (2) by inserting a latch (41) into the through hole.

7. The panel box production turning tool according to claim 1 is characterized in that: A rectangular opening is provided in the middle of the turning wheel (2), and the production line (10) passes through the rectangular opening. A plurality of rollers (101) are evenly spaced and arranged at intervals on the upper and lower sides of the production line (10).

8. The panel box production turning tool according to claim 2 is characterized in that: Fixed bearings (72) for fixing the transmission rod (32) are provided on both sides of the fixed assembly (7).