Tilting tool for brake box

By designing the brake box tilt work, the flip device, supporting device and limit device are automatically flipped and supporting workpieces to solve the problems of operators' large labor consumption, low efficiency and safety hazards when flipping heavy workpieces, and achieved more efficient and safer and safer Workpiece processing process.

CN222405605UActive Publication Date: 2025-01-28SHANGHAI HIRONO MATERIAL CO LTD
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Patent Information

Application Number
CN202420455589.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-09
Publication Date
2025-01-28
Estimated Expiration
2034-03-09

AI Technical Summary

Technical Problem

During the vehicle production process, operators need to flip heavy workpieces for processing, resulting in high labor consumption, low work efficiency and safety hazards.

Method used

A brake box tilted worker, including tables, flip devices, support devices and limited devices. The flip device consists of the first -drive cylinder and the second drive cylinder. The support device is composed of horizontal board and vertical plate. The limit device is used for fixed workpieces. Through the collaborative work of these devices, the workpiece can be automatically flipped and supported to reduce manpower operations.

Benefits of technology

The workmade can effectively reduce the operator's work intensity, improve the limit effect of the workpiece flip, reduce the risk of sliding workpieces, and improve the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222405605U_ABST
    Figure CN222405605U_ABST
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Abstract

The utility model relates to the technical field of vehicle production, in particular to a brake box inclining tool which comprises a table top, a turnover device, a supporting device and a limiting device. The turnover device comprises a first driving cylinder and a second driving cylinder, the first driving cylinder and the second driving cylinder are located at the two ends of the table top respectively, and the first driving cylinder and the second driving cylinder are rotationally connected with the table top; the supporting device comprises two transverse plates and a plurality of vertical plates, the transverse plates are rotationally connected with the table top, the vertical plates are sequentially arranged in the length direction of the transverse plates, the transverse plates are fixedly connected with the vertical plates, and the vertical plates at the two ends of the transverse plates are rotationally connected with the first driving cylinder and the second driving cylinder correspondingly; the limiting device is installed on the transverse plate and used for fixing a workpiece. The workpiece overturning device has the effects of overturning the workpiece and supporting the workpiece at the same time.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicle production, and in particular to a brake box tilting tool. Background Art

[0002] A vehicle is composed of multiple systems, including a drive system, a control system, an energy supply system, etc. During the production process of a vehicle, the relevant structures in multiple systems need to be processed accordingly, including turning, milling, etc., so that the workpiece reaches a certain process structure, and then can be combined with other workpieces to finally realize related functions.

[0003] In the related art, when performing related processing on a workpiece, it is usually necessary to flip the workpiece and perform subsequent related processing. When flipping the workpiece, an operator usually manually flips the workpiece to a specified angle and performs processing.

[0004] Regarding the above-mentioned related technologies, since the workpiece is heavy, it takes a lot of manpower for the operator to flip the workpiece, which increases the operator's workload and reduces the operator's work efficiency. There are also certain safety hazards, which is not conducive to mass production. Utility Model Content

[0005] In order to be able to flip the workpiece and provide support for the workpiece at the same time, the present application provides a brake box tilting tooling.

[0006] This application provides a brake box tilting tool, which adopts the following technical solution:

[0007] Brake box tilting tooling, including a table, a turning device, a supporting device and a limiting device;

[0008] The flipping device comprises a first driving cylinder and a second driving cylinder, the first driving cylinder and the second driving cylinder are respectively located at two ends of the table top, and the first driving cylinder and the second driving cylinder are rotatably connected to the table top;

[0009] The supporting device comprises two horizontal plates and a plurality of vertical plates, wherein the horizontal plates are rotatably connected to the table top, the vertical plates are arranged in sequence along the length direction of the horizontal plates, and the horizontal plates are fixedly connected to the vertical plates, and the vertical plates at both ends of the horizontal plates are rotatably connected to the first driving cylinder and the second driving cylinder respectively;

[0010] The limiting device is installed on the transverse plate, and the limiting device is used to fix the workpiece.

[0011] By adopting the above technical solution, the table top provides installation support for the horizontal plate, the vertical plate, the first drive cylinder and the second drive cylinder. The horizontal plate and the vertical plate are fixedly connected, and at the same time provide installation support for the buffer device, so as to provide a limit for the workpiece, prevent the workpiece from shifting at the horizontal plate and the vertical plate, thereby affecting the limiting effect on the workpiece, and the two vertical rods can serve as a connecting structure between the horizontal plate and the two drive cylinders. When the workpiece needs to be flipped, the telescopic end of the first drive cylinder is recovered, and the telescopic end of the second drive cylinder is extended, so that the horizontal plate can be rotated along the table top, and the workpiece can be flipped, instead of the operator rotating the workpiece by carrying, which is convenient for the operator to perform corresponding process processing on the workpiece, while ensuring the processing efficiency of the workpiece.

[0012] Optionally, the table top is equipped with a plurality of legs, the legs are fixedly connected to the table top, a connecting rod is provided between two adjacent legs, and the first driving cylinder and the second driving cylinder are both rotatably connected to the connecting rod;

[0013] The table top is provided with an avoidance groove, and the avoidance groove is used to accommodate the output ends of the first driving cylinder and the second driving cylinder.

[0014] By adopting the above technical solution, the setting of the legs can fix the table top at the corresponding position, and the legs can provide support for the installation of the connecting rod, and the connecting rod can provide support for the installation of the first drive cylinder and the second drive cylinder. The setting of the avoidance groove can accommodate the telescopic rods of the two drive cylinders, so that the telescopic rods of the two drive cylinders can pass through the table top, provide drive for the rotation of the cross bar, and further provide drive for the rotation of the workpiece.

[0015] Optionally, the limiting device includes a horizontal section, both ends of the horizontal section are fixedly connected with vertical sections, and the two vertical sections are respectively fixedly connected to the two horizontal plates;

[0016] The vertical section is provided with a reinforcing rib, one end of the reinforcing rib is fixedly connected to the vertical section, and the other end of the reinforcing rib is fixedly connected to the horizontal plate.

[0017] By adopting the above technical solution, the vertical section can provide support for the installation of the horizontal section. At the same time, when the horizontal section is tilted along the workpiece, it can provide a limit for the workpiece to prevent the workpiece from slipping and inconvenience for the operator to perform subsequent operations. The reinforcement ribs can further enhance the connection stability between the vertical section and the horizontal plate, thereby providing a better support effect for the workpiece.

[0018] Optionally, a contact pad is provided on the side wall of the horizontal section, and the contact pad is fixedly connected to the horizontal section.

[0019] By adopting the above technical solution, the setting of the contact pad can provide a buffer for the hard contact between the workpiece and the horizontal section when the workpiece is tilted, avoiding collision between the workpiece and the horizontal section, thereby ensuring the integrity of the workpiece surface and ensuring that the workpiece can be installed in the corresponding position.

[0020] Optionally, both ends of the vertical plate are provided with a fixing assembly, the fixing assembly includes a support rod and a fixing rod, the support rod is fixedly connected to the horizontal plate; the fixing rod is fixedly connected to the table top, and the vertical section abuts against the fixing rod.

[0021] By adopting the above technical solution, the support rod and the horizontal plate are fixedly connected, so that when the vertical rod is in the initial horizontal position, the support rod abuts against the table surface, which can keep a certain distance between the horizontal plate and the table surface, and keep the horizontal plate horizontal. When the workpiece is in an inclined state, the vertical section abuts against the fixed rod, which can provide support for the vertical section, thereby keeping the workpiece stable and preventing the workpiece from continuing to slide.

[0022] Optionally, the top wall of the fixing rod is provided with an abutment groove.

[0023] By adopting the above technical solution and setting the abutment groove, the contact area between the fixing rod and the vertical section can be increased, thereby providing better support for the vertical section and preventing the workpiece from always remaining stable when in a tilted state.

[0024] Optionally, a buffer block is fixedly connected to the bottom of the support rod, the buffer block is fixedly connected to the support rod, and the buffer block abuts against the table top.

[0025] By adopting the above technical solution and setting the buffer block, the contact area between the support rod and the table top can be increased, while reducing the pressure of the cross plate on the table top under the load-bearing state, thereby extending the service life of the table top.

[0026] Optionally, the top wall of the transverse plate is provided with an abutment assembly, the abutment assembly includes an abutment plate and a limit plate, the abutment plate is fixedly connected to the transverse plate, the limit plate is located at the end faces of the transverse plate away from each other and the limit plate is fixedly connected to the transverse plate.

[0027] By adopting the above technical solution, the setting of the abutment plate can reduce the hard contact between the workpiece and the horizontal plate, and provide shock absorption for the workpiece. The setting of the limit plate can limit the side wall of the workpiece to prevent the workpiece from shifting during the flipping process, thereby improving the limiting effect of the workpiece.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. By setting a turning device and a supporting device, the supporting device supports the workpiece, and the turning device drives the supporting device to rotate, thereby driving the workpiece to rotate, replacing the operator to rotate the workpiece by carrying, thereby reducing the operator's work intensity;

[0030] 2. By setting the limit device, it is convenient to limit the workpiece, improve the limit effect of the workpiece during the flipping process, and prevent the workpiece from sliding;

[0031] 3. By setting the buffer block, the impact of the supporting device on the table surface can be reduced, thus extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;

[0033] Figure 2 yes Figure 1 Enlarged schematic diagram of part A in the middle.

[0034] 1. Workbench; 11. Table top; 12. Leg; 13. Connecting rod; 14. Avoidance groove; 2. Turning device; 21. First drive cylinder; 22. Second drive cylinder; 23. Turning assembly; 231. Mounting plate; 232. Fixing plate; 233. Support plate; 234. Connecting shaft; 3. Supporting device; 31. Horizontal plate; 32. Vertical plate; 33. Connecting plate; 34. Fixing block; 35. Fixing assembly; 351. Support rod; 352. Fixing rod; 353. Buffer block; 354. Abutment groove; 4. Limiting device; 41. Horizontal section; 42. Vertical section; 43. Reinforcing rib; 44. Contact pad; 45. Abutment assembly; 451. Abutment plate; 453. Limiting plate. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-2 This application is described in further detail.

[0036] The embodiment of the present application discloses a brake box tilting tool.

[0037] Reference Figure 1 The brake box tilting tooling includes a workbench 1, a turning device 2, a supporting device 3 and a limiting device 4.

[0038] Reference Figure 1The workbench 1 includes a table top 11. In this embodiment, the table top 11 is preferably a rectangular plate. The table top 11 is horizontally arranged. The bottom wall of the table top 11 is provided with a leg 12 at each corner. In this embodiment, the leg 12 is vertically arranged. The top wall of the leg 12 is fixedly connected to the table top 11 by screws, and the bottom wall of the leg 12 is fixedly connected to the ground by anchor bolts. A connecting rod 13 is provided between two adjacent legs 12. The connecting rod 13 is horizontally arranged, and the two ends of the connecting rod 13 are fixedly connected to the two adjacent legs 12 by screws.

[0039] Reference Figure 1 The flipping device 2 includes a first driving cylinder 21 and a second driving cylinder 22. The connecting line between the first driving cylinder 21 and the second driving cylinder 22 is parallel to the length direction of the table top 11. In this embodiment, the first driving cylinder 21 and the second driving cylinder 22 are both cylinders. The first driving cylinder 21 and the second driving cylinder 22 are arranged in sequence along the length direction of the table top 11. The outer shells of the first driving cylinder 21 and the second driving cylinder 22 are rotatably connected through a hinge seat and two top walls of two connecting rods 13 perpendicular to the length direction of the table top 11, respectively. The rotation axes of the first driving cylinder 21 and the second driving cylinder 22 are both horizontal and perpendicular to the length direction of the table top 11.

[0040] Reference Figure 1 The top wall of the table 11 is provided with avoidance grooves 14 in the vertical direction at both ends in the length direction, and the length direction of the avoidance grooves 14 is parallel to the length direction of the table 11, and the two avoidance grooves 14 are arranged in a collinear manner. The two avoidance grooves 14 are used to accommodate the output ends of the first driving cylinder 21 and the second driving cylinder 22, respectively.

[0041] Reference Figure 1 and Figure 2 The flipping device 2 also includes a flipping assembly 23, and the flipping assembly 23 includes a mounting plate 231. The mounting plate 231 is horizontally arranged, and the mounting plate 231 is located between the connecting directions of the two avoidance grooves 14. In this embodiment, the mounting plate 231 is preferably a rectangular plate, and the length direction of the mounting plate 231 is perpendicular to the length direction of the table top 11. The mounting plate 231 is fixedly connected to the table top 11 by screws.

[0042] Reference Figure 1 and Figure 2 , support members are provided at both ends of the mounting plate 231 in the length direction, and the support members include a fixing plate 232 and a supporting plate 233, wherein the two fixing plates 232 are located at both ends of the mounting plate 231 in the length direction, and are fixedly connected to the mounting plate 231 by screws, and the two supporting plates 233 are located at one end where the two fixing plates 232 are close to each other, and the supporting plates 233 are fixedly connected to the fixing plates 232 by screws.

[0043] Reference Figure 1 and Figure 2 The flip assembly 23 also includes a connecting shaft 234, which is horizontally arranged, and the axial direction of the connecting shaft 234 is perpendicular to the length direction of the table 11, and the two ends of the connecting shaft 234 are rotatably connected through bearings and two support plates 233 respectively.

[0044] Reference Figure 1 The support device 3 is located above the table 11. The support device 3 includes a horizontal plate 31 and a vertical plate 32. In this embodiment, the number of the horizontal plates 31 is preferably two, and the two horizontal plates 31 are respectively located on both sides of the length direction of the table 11; the number of the vertical plates 32 is preferably three, and the three vertical plates 32 are located between the two horizontal plates 31 and arranged in sequence along the length direction of the table 11. The two ends of the vertical plates 32 are fixedly connected to the two horizontal plates 31 by welding. In this embodiment, the two vertical plates 32 located at the two ends of the length direction of the table 11 are rotatably connected to the output ends of the first drive cylinder 21 and the second drive cylinder 22 through the hinge seat.

[0045] Reference Figure 1 and Figure 2 The supporting device 3 further includes a connecting plate 33. In this embodiment, the connecting plate 33 is preferably a rectangular plate, and the length direction of the connecting plate 33 is perpendicular to the length direction of the table 11. The connecting plate 33 is fixedly connected to the two horizontal plates 31 by screws. The bottom wall of the connecting plate 33 is provided with fixing blocks 34 at both ends in the length direction. The fixing blocks 34 are fixedly connected to the connecting plate 33 by screws, and the two fixing blocks 34 are respectively located at the ends of the two connecting shafts 234 and fixedly connected.

[0046] Reference Figure 1 The support device 3 also includes two fixing components 35, which are respectively located at both sides of the length direction of the table top 11. The fixing components 35 include a support rod 351 and a fixing rod 352, which are respectively located at both ends of the length direction of the table top 11. The support rod 351 is vertically arranged, and the support rod 351 is fixedly connected to the cross plate 31 by welding. A buffer block 353 is provided at one end of the support rod 351 away from the cross plate 31, and the buffer block 353 is fixedly connected to the support rod 351 by screw fixing. The fixing rod 352 is vertically arranged, and the fixing rod 352 is vertically arranged, and the fixing rod 352 is fixedly connected to the table top 11 by welding.

[0047] Reference Figure 1The limiting device 4 includes a horizontal section 41 and two vertical sections 42. The horizontal section 41 is arranged horizontally, and the length direction of the horizontal section 41 is perpendicular to the length direction of the table 11. The two vertical sections 42 are arranged vertically, and the two vertical sections 42 are arranged vertically, and the two vertical sections 42 are respectively located at the two ends of the length direction of the horizontal plate 31. One end of the vertical section 42 is fixedly connected to the horizontal section 41 by welding, and the other end is fixedly connected to the horizontal plate 31 by welding. Each vertical section 42 is equipped with a reinforcing rib 43. In this embodiment, the reinforcing rib 43 is preferably a right-angled triangular plate. One right-angle side of the reinforcing rib 43 is attached to the horizontal plate 31 and is fixedly connected to the horizontal plate 31 by screw fixing, and the other right-angle side is attached to the vertical section 42 and is fixedly connected to the vertical section 42 by screw fixing.

[0048] Reference Figure 1 The top wall of the fixing rod 352 is provided with an abutment groove 354 . In this embodiment, the depth of the abutment groove 354 gradually deepens in the direction from the fixing rod 352 to the supporting rod 351 , and the vertical section 42 is in contact with the side wall of the abutment groove 354 .

[0049] Reference Figure 1 A contact pad 44 is provided on the side wall of the horizontal section 41 close to the fixing rod 352 , and the contact pad 44 is fixedly connected to the horizontal section 41 by screws.

[0050] Reference Figure 1 The limiting device 4 also includes two abutment components 45, which are respectively installed on the two horizontal plates 31. The abutment components 45 include an abutment plate 451 and a limiting plate 453. The length direction of the abutment plate 451 is parallel to the length direction of the horizontal plate 31. The abutment plate 451 is fixedly connected to the horizontal plate 31 by screws. The limiting plate 453 is fixedly connected to the end faces of the horizontal plate 31 that are away from each other by screws, and the limiting plate 453 extends upward to the top of the abutment plate 451.

[0051] The implementation principle of the brake box tilting tooling in the embodiment of the present application is: the connecting rod 13 provides support for the first drive cylinder 21 and the second drive cylinder 22, and at the same time the avoidance groove 14 at the table top 11 can provide limiting for the output ends of the first drive cylinder 21 and the second drive cylinder 22.

[0052] The operator first places the workpiece on the abutment plate 451 through a crane, and the workpiece is limited by the limit plate 453, and the workpiece abuts against the contact pad 44. Then the first drive cylinder 21 is retracted, and the second drive cylinder 22 is extended to drive the workpiece to rotate. When the vertical section 42 abuts against the fixed rod 352, the workpiece reaches the corresponding angle, which makes it easier for the operator to perform corresponding processing on the workpiece.

[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. Brake box tilting tool, characterized by: It comprises a table top (11), a turning device (2), a supporting device (3) and a limiting device (4); The turning device (2) comprises a first driving cylinder (21) and a second driving cylinder (22), wherein the first driving cylinder (21) and the second driving cylinder (22) are respectively located at two ends of the table top (11), and the first driving cylinder (21) and the second driving cylinder (22) are rotatably connected to the table top (11); The supporting device (3) comprises two transverse plates (31) and a plurality of vertical plates (32), wherein the transverse plates (31) are rotatably connected to the table top (11), the vertical plates (32) are arranged in sequence along the length direction of the transverse plates (31), and the transverse plates (31) and the vertical plates (32) are fixedly connected, and the vertical plates (32) at both ends of the transverse plates (31) are rotatably connected to the first driving cylinder (21) and the second driving cylinder (22) respectively; The limiting device (4) is installed on the transverse plate (31), and the limiting device (4) is used to fix the workpiece.

2. The brake box tilting tool according to claim 1, characterized in that: The table top (11) is provided with a plurality of legs (12), the legs (12) and the table top (11) are fixedly connected, a connecting rod (13) is provided between two adjacent legs (12), and the first driving cylinder (21) and the second driving cylinder (22) are both rotatably connected to the connecting rod (13); The table top (11) is provided with an avoidance groove (14), and the avoidance groove (14) is used to accommodate the output ends of the first driving cylinder (21) and the second driving cylinder (22).

3. The brake box tilting tool according to claim 1, characterized in that: The limiting device (4) comprises a horizontal section (41), both ends of the horizontal section (41) are fixedly connected to vertical sections (42), and the two vertical sections (42) are respectively fixedly connected to the two horizontal plates (31); The vertical section (42) is provided with a reinforcing rib (43), one end of the reinforcing rib (43) is fixedly connected to the vertical section (42), and the other end of the reinforcing rib (43) is fixedly connected to the horizontal plate (31).

4. The brake box tilting tool according to claim 3, characterized in that: A contact pad (44) is provided on the side wall of the horizontal section (41), and the contact pad (44) is fixedly connected to the horizontal section (41).

5. The brake box tilting tool according to claim 4, characterized in that: Both ends of the vertical plate (32) are provided with a fixing assembly (35), the fixing assembly (35) comprising a support rod (351) and a fixing rod (352), the support rod (351) being fixedly connected to the horizontal plate (31); the fixing rod (352) being fixedly connected to the table top (11), and the vertical section (42) being in contact with the fixing rod (352).

6. The brake box tilting tool according to claim 5, characterized in that: The top wall of the fixing rod (352) is provided with an abutment groove (354).

7. The brake box tilting tool according to claim 5, characterized in that: A buffer block (353) is fixedly connected to the bottom of the support rod (351); the buffer block (353) is fixedly connected to the support rod (351); and the buffer block (353) abuts against the table top (11).

8. The brake box tilting tool according to claim 1, characterized in that: The top wall of the transverse plate (31) is provided with an abutment assembly (45), the abutment assembly (45) comprising an abutment plate (451) and a limiting plate (453), the abutment plate (451) being fixedly connected to the transverse plate (31), the limiting plate (453) being located at the end faces of the transverse plate (31) that are away from each other and the limiting plate (453) being fixedly connected to the transverse plate (31).