Ceiling production line

Abstract

The utility model provides a ceiling production line, which relates to the technical field of ceiling production and comprises a feeding mechanism. The bottom die conveying assembly comprises a channel steel support arranged on the outer side of the feeding mechanism, a bottom die conveying belt rotationally arranged in the middle of the channel steel support, first fluted discs arranged at the two ends of the bottom die conveying belt and connected with the channel steel support, and the same first chain arranged outside the first fluted discs on the adjacent side in a sleeving mode. The middle of the bottom die conveying assembly is sleeved with a back die conveying assembly, and the same press-fit positioning assembly is arranged in the middle of the bottom die conveying assembly and the middle of the back die conveying assembly in a penetrating mode. According to the ceiling production line, the reverse rotation principle of the two gears is utilized, the bottom die conveying belt and the back die conveying belt are synchronously conveyed, synchronous press fit of the upper end and the lower end of ceiling slurry is achieved, automation of ceiling press fit is improved, and the production quality of ceiling production is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceiling production, in particular to a ceiling production line. Background Art

[0002] Ceiling is a common building material used in interior decoration. Currently, a production line is set up when ceilings are produced on the market. The ceiling raw materials are screened, mixed, injected, pressed, cooled, demolded, and cut to build a ceiling production line. The semi-automatic production of ceiling panels is achieved by the simultaneous collaboration of machines and manual labor.

[0003] However, during the pressing process of the existing ceiling production line, the position of the back panel needs to be manually adjusted, and the lower end of the back panel needs to be fitted with the upper surface of the bottom panel to realize the pressing process of the ceiling. However, the accuracy of manual pressing is not high, which can easily cause the ceiling pattern to be tilted and the back panel and the bottom panel to be pressed unevenly. Utility Model Content

[0004] The utility model provides a ceiling production line which solves the problems raised by the above-mentioned background technology.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0006] An embodiment of the utility model provides a ceiling production line, including a feeding mechanism, a bottom mold conveying assembly is arranged at the discharge end of the feeding mechanism, the bottom mold conveying assembly includes a channel steel bracket arranged on the outside of the feeding mechanism, a bottom mold conveying belt rotatably arranged in the middle of the channel steel bracket, a first toothed disc arranged at both ends of the bottom mold conveying belt and connected to the channel steel bracket, and a same first chain sleeved on the outside of the first toothed disc on an adjacent side, a back mold conveying assembly is sleeved in the middle of the bottom mold conveying assembly, and the same pressing and positioning assembly is arranged through the middle of the bottom mold conveying assembly and the back mold conveying assembly.

[0007] Furthermore, the bottom mold conveyor belt is distributed relative to the discharge end of the feeding mechanism, and a plurality of bottom mold grooves are formed on the outer surface of the bottom mold conveyor belt.

[0008] The bottom mold groove is the injection end of the ceiling slurry. When the slurry of the feeding mechanism is output, it can be quantitatively injected into the bottom mold groove.

[0009] Furthermore, the first toothed disc is rotatably connected to the channel steel bracket, and the bottom mold conveyor belt is embeddedly connected to the first chain.

[0010] Furthermore, the back mold conveying assembly includes a frame fixed to the outside of the channel steel bracket, two pairs of height adjustment assemblies arranged on the upper side of the frame, the same back mold conveyor belt rotatably arranged between the two pairs of height adjustment assemblies, a second toothed disc arranged on the side of the height adjustment assembly close to the back mold conveyor belt, and the same second chain mounted on the outside of the second toothed disc on the adjacent side.

[0011] When the slurry is transferred to the back mold transfer assembly through the bottom mold transfer assembly, the slurry will adhere to the lower surface of the back mold conveyor belt to achieve sealing of the slurry.

[0012] Furthermore, the height adjustment assembly includes a hydraulic cylinder fixed on the frame and a driving motor fixed on the driving end of the hydraulic cylinder and connected to the second gear disc.

[0013] The height of the back mold conveyor belt can be adjusted by the extension and retraction of the hydraulic cylinder, and the surface tension of the conveyor belt can be adjusted to avoid loosening of the conveyor belt.

[0014] Furthermore, the feeding mechanism is provided with a controller connected to the height adjustment component, and the controller is provided with a display screen.

[0015] The controller is convenient for controlling the extension and retraction length of the hydraulic cylinder and adjusting the surface tension of the back mold conveyor belt.

[0016] Furthermore, the back mold conveyor belt is distributed in parallel with the bottom mold conveying assembly, and the second chain is distributed opposite to the first chain.

[0017] Furthermore, the pressing and positioning assembly includes a plurality of teeth arranged on the inner side of the bottom mold conveyor belt and the back mold conveyor belt, meshing rollers arranged on the teeth, meshing gears arranged at both ends of the meshing rollers, and the same support frame arranged at the ends of two adjacent meshing gears.

[0018] The setting of two meshing gears facilitates the synchronous driving of the back mold conveyor belt and the bottom mold conveyor belt, thereby increasing the accuracy of ceiling pressing.

[0019] Furthermore, the two meshing gears are rotatably arranged on the support frame, and the two meshing gears are meshingly connected, one meshing gear is meshingly connected to the first chain, the other meshing gear is meshingly connected to the second chain, and the meshing roller is meshingly connected to the teeth.

[0020] The meshing connection between the teeth and the bite roller facilitates the bite roller to drive the bottom mold conveyor belt and the back mold conveyor belt to move synchronously.

[0021] The above solution of the utility model includes at least the following beneficial effects:

[0022] 1. The utility model, through the back mold transmission component and the pressing and positioning component, the ceiling production line can utilize the reversal principle when two sets of gears are meshed to drive the bottom mold conveyor belt and the back mold conveyor belt at the same time. When the bottom mold conveyor belt transmits the bottom mold groove injected with slurry to the back mold transmission component, the two meshing gears in the pressing and positioning component rotate, which can synchronously drive the back mold conveyor belt to run, ensuring that the back mold groove and the bottom mold groove on the back mold conveyor belt are synchronously pressed together, and the gypsum slurry is synchronously pressed through the two components, and then moves with the position of the two conveyor belts, so that the product slowly solidifies during the operation of the production line. When the product is completely solidified, the back mold transmission component is first separated from the product, and the product is transmitted to the discharge end as the bottom mold conveyor belt rotates. When the bottom mold conveyor belt changes its moving direction, the product is naturally demolded and discharged, thereby realizing automatic pressing of the ceiling, increasing the pressing accuracy of the ceiling, and improving the production quality of the ceiling production line.

[0023] 2. The utility model can control the hydraulic cylinder to perform telescopic adjustment by setting a height adjustment component in combination with the use of the length display module and the hydraulic cylinder control module on the controller. The staff can adjust the surface tension of the back mold conveyor belt by adjusting the height of the back mold conveyor belt, thereby avoiding loosening of the conveyor belt and increasing the production quality of the ceiling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional view of the utility model;

[0025] Figure 2 A three-dimensional view of the bottom mold transfer assembly of the utility model;

[0026] Figure 3 This is a three-dimensional view of the back mold transfer assembly of the utility model;

[0027] Figure 4 for Figure 1 A partial enlarged view of the middle A;

[0028] Figure 5 It is a three-dimensional view of the height adjustment component and the controller in the utility model.

[0029] Description of reference numerals:

[0030] 1. Feeding mechanism; 2. Channel steel bracket; 3. First gear disc; 4. First chain; 5. Bottom mold conveyor belt; 6. Bottom mold groove; 7. Back mold conveyor assembly; 8. Frame; 9. Height adjustment assembly; 10. Hydraulic cylinder; 11. Driving motor; 12. Second gear disc; 13. Second chain; 14. Back mold conveyor belt; 15. Back mold groove; 16. Pressing and positioning assembly; 17. Support frame; 18. Engaging gear; 19. Engaging roller; 20. Teeth; 21. Controller; 22. Display screen. DETAILED DESCRIPTION

[0031] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0032] like Figures 1 to 5 As shown, an embodiment of the utility model provides a ceiling production line, including a feeding mechanism 1, a bottom mold conveying assembly is arranged at the discharge end of the feeding mechanism 1, the bottom mold conveying assembly includes a channel steel bracket 2 arranged on the outside of the feeding mechanism 1, a bottom mold conveyor belt 5 rotatably arranged in the middle of the channel steel bracket 2, a first toothed disc 3 arranged at both ends of the bottom mold conveyor belt 5 and connected to the channel steel bracket 2, and a same first chain 4 arranged on the outside of the first toothed disc 3 on an adjacent side, a back mold conveying assembly 7 is arranged in the middle of the bottom mold conveying assembly, and a same pressing and positioning assembly 16 is arranged through the middle of the bottom mold conveying assembly and the back mold conveying assembly 7.

[0033] The feeding mechanism 1 in this embodiment is an existing mechanism in the ceiling production line, which is used for the output of slurry. When the ceiling production line is working, the feeding mechanism 1 will quantitatively convey the slurry to the upper surface of the bottom mold conveyor belt 5 to complete the injection molding of the slurry. Later, the bottom mold conveyor belt 5 is used to rotate and drive the injected raw materials to convey the raw materials to the back mold conveying assembly 7. Through the reverse engagement of the back mold conveying assembly 7 and the bottom mold conveying assembly, the two conveying assemblies can move at the same time. Through the coordinated use of the back mold conveying assembly 7 and the pressing and positioning assembly 16 in the middle of the bottom mold conveying assembly, the ceiling can be pressed, cooled and solidified, and demolded and removed, thereby realizing automatic pressing of the ceiling bottom mold and back mold, improving the position offset phenomenon of the bottom mold and back mold during ceiling production, and increasing the production quality of the ceiling.

[0034] like Figure 1 As shown, the bottom mold conveyor belt 5 and the discharge end of the feeding mechanism 1 are relatively distributed, and a plurality of bottom mold grooves 6 are opened on the outer surface of the bottom mold conveyor belt 5. The position setting of the bottom mold conveyor belt 5 and the feeding mechanism 1 is convenient for the output of the slurry in the feeding mechanism 1 to the bottom mold groove 6 on the upper side of the bottom mold conveyor belt 5, so as to realize the slurry injection molding on the ceiling production line. The bottom mold groove 6 is the mold for making the ceiling. By injecting the slurry into the bottom mold groove 6, the shape of the ceiling can be finalized.

[0035] like Figure 2As shown, the first toothed disc 3 is rotatably connected to the channel steel bracket 2, and the bottom mold conveyor belt 5 is embedded in the first chain 4. The existing conveyor belt material conveying technology is applied. When the bottom mold conveyor belt 5 is used on the bottom mold conveying assembly, it can drive the multiple bottom mold grooves 6 on the outside to move in position. When the bottom mold groove 6 passes under the feeding mechanism 1, the feeding mechanism 1 injects slurry into the bottom mold groove 6. When the bottom mold groove 6 is transmitted to the back mold conveying assembly 7, the back mold conveying assembly 7 performs the next stage of production and processing on the ceiling raw material; the position transmission of the ceiling in the bottom mold groove 6 is realized, so that the ceiling can be processed through the injection molding, pressing, cooling and demolding processes on the production line.

[0036] like Figure 3 As shown, the back mold conveying assembly 7 includes a frame 8 fixedly mounted on the outside of the channel steel bracket 2, two pairs of height adjustment assemblies 9 arranged on the upper side of the frame 8, a same back mold conveyor belt 14 rotatably arranged between the two pairs of height adjustment assemblies 9, a second toothed disc 12 arranged on the side of the height adjustment assembly 9 close to the back mold conveyor belt 14, and a same second chain 13 mounted on the outside of the second toothed disc 12 on the adjacent side.

[0037] Among them, the back mold conveying component 7 is a pressing mold on the back of the board during ceiling production. The back mold conveyor belt 14 is telescopically moved toward the bottom mold conveying component through the height adjustment component 9, and the distance between the back mold conveying component 7 and the pressing positioning component 16 can be adjusted, thereby adjusting the tension of the back mold conveyor belt 14 to avoid loosening of the back mold conveyor belt 4.

[0038] like Figure 3 and Figure 5 As shown, the height adjustment assembly 9 includes a hydraulic cylinder 10 fixed on the frame 8 and a drive motor 11 fixed at the drive end of the hydraulic cylinder 10 and connected to the second gear disc 12 .

[0039] like Figure 5 As shown, the feeding mechanism 1 is provided with a controller 21 connected to the height adjustment component 9 , and the controller 21 is provided with a display screen 22 .

[0040] It is worth noting that the controller 21 is provided with a length display module and a hydraulic cylinder control module. The hydraulic cylinder control module can control the extension and retraction of the hydraulic cylinder 10 , and the length display module displays the extension and retraction length of the hydraulic cylinder 10 and adjusts the tension of the back mold conveyor belt 14 .

[0041] like Figure 1 and Figure 4 As shown, the back mold conveyor belt 14 is distributed in parallel with the bottom mold conveying assembly, the second chain 13 and the first chain 4 are distributed relative to each other, and the ceiling is pressed, cooled and demolded by the back mold conveyor belt 14 and the bottom mold conveying assembly. The relative distribution of the second chain 13 and the first chain 4 facilitates the connection between the second chain 13 and the first chain 4 and the pressing and positioning assembly 16.

[0042] like Figure 4 As shown, the pressing and positioning assembly 16 includes a plurality of teeth 20 arranged on the inner side of the bottom mold conveyor belt 5 and the back mold conveyor belt 14, an interlocking roller 19 arranged on the teeth 20, an interlocking gear 18 arranged at both ends of the interlocking roller 19, and a same support frame 17 arranged at the ends of two adjacent interlocking gears 18.

[0043] like Figure 4 As shown, two meshing gears 18 are rotatably arranged on the support frame 17, and the two meshing gears 18 are meshingly connected, one meshing gear 18 is meshingly connected to the first chain 4, and the other meshing gear 18 is meshingly connected to the second chain 13, and the meshing roller 19 is meshingly connected to the teeth 20.

[0044] Among them, a motor is arranged at one end of the outer side of the meshing gear 18. The meshing gear 18 is driven by the motor to drive the meshing roller 19 and the teeth 20 to rotate. The meshing gear 18 can provide kinetic energy for the synchronous movement of the first chain 4 and the second chain 13 to realize the pressing process of the ceiling back mold and the bottom mold. By utilizing the reversal principle between the two gears, the rotation of the two meshing gears 18 can drive the meshing roller 19 and the teeth 20 to mesh and rotate, and at the same time drive the first chain 4 and the second chain 13 to rotate, so as to relatively press the slurry in the mold groove of the bottom mold conveyor belt 5 and the back mold conveyor belt 14. After pressing, the ceiling is cooled and solidified, and then separated from the back mold conveying assembly 7, and finally demolded and separated from the bottom mold conveying assembly to complete the production and processing of the ceiling.

[0045] The ceiling production line of the utility model is composed of a bottom mold conveying component, a back mold conveying component and a pressing and positioning component 16. When the ceiling is produced, the pressing and positioning component 16, the bottom mold conveyor belt 5 and the back mold conveyor belt 14 are opened, and the material conveying technology of the existing conveyor belt is applied. Through the arrangement of the chains on both sides of the bottom mold conveying component and the back mold conveying component 7, the bottom mold conveyor belt 5 drives the bottom mold groove 6 to move to the discharge end of the feeding mechanism 1. After the feeding mechanism 1 injects the ceiling slurry into the bottom mold groove 6, with the movement of the bottom mold conveyor belt 5, the slurry moves to the back mold conveying component 7. With the reverse rotation of the two meshing gears 18 in the pressing and positioning component 16, the two meshing gears 18 drive the synchronous movement of the first chain 4 and the second chain 13, so that the slurry is pressed into the lower end of the back mold conveyor belt 14, and the slurry is pressed into the lower end of the back mold conveyor belt 14. The material fits tightly with the back mold groove 15, and then is connected with the teeth 20 through the meshing roller 19, and the meshing roller 19 presses the upper and lower ends of the product; through the synchronous movement of the bottom mold conveying assembly and the back mold conveying assembly 7, the slurry is cooled and solidified in the mold groove, and then separated from the back mold conveying assembly 7, and conveyed to the tail of the machine by the bottom mold conveyor belt 5. Finally, when the movement direction of the bottom mold conveyor belt 5 changes, the product is separated from the bottom mold conveyor belt 5 and removed from the production line, completing the production and processing of the ceiling; when the production line is used for a long time, the staff can use the height adjustment assembly 9 and the controller 21 to adjust the height of the back mold conveyor belt 14, change the fitting position of the back mold groove 15 and the bottom mold groove 6, and open the back mold groove 15 to increase the production quality of the ceiling production line.

[0046] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A ceiling production line, comprising a feeding mechanism (1), characterized in that: The discharge end of the feeding mechanism (1) is provided with a bottom mold conveying assembly, and the bottom mold conveying assembly comprises a channel steel bracket (2) arranged outside the feeding mechanism (1), a bottom mold conveying belt (5) rotatably arranged in the middle of the channel steel bracket (2), a first toothed disc (3) arranged at both ends of the bottom mold conveying belt (5) and connected to the channel steel bracket (2), and a first chain (4) sleeved on the outside of the first toothed disc (3) on an adjacent side, a back mold conveying assembly (7) sleeved in the middle of the bottom mold conveying assembly, and a same pressing and positioning assembly (16) is arranged through the middle of the bottom mold conveying assembly and the back mold conveying assembly (7).

2. A ceiling production line according to claim 1, characterized in that: The bottom mold conveyor belt (5) is arranged opposite to the discharge end of the feeding mechanism (1), and a plurality of bottom mold grooves (6) are formed on the outer surface of the bottom mold conveyor belt (5).

3. A ceiling production line according to claim 1, characterized in that: The first toothed disc (3) is rotatably connected to the channel steel bracket (2), and the bottom mold conveyor belt (5) is embeddedly connected to the first chain (4).

4. A ceiling production line according to claim 1, characterized in that: The back mold conveying assembly (7) comprises a frame (8) fixedly mounted on the outside of the channel steel support (2), two pairs of height adjustment assemblies (9) arranged on the upper side of the frame (8), a same back mold conveying belt (14) rotatably arranged between the two pairs of height adjustment assemblies (9), a second toothed disc (12) arranged on the side of the height adjustment assembly (9) close to the back mold conveying belt (14), and a same second chain (13) sleeved on the outside of the second toothed disc (12) on the adjacent side.

5. A ceiling production line according to claim 4, characterized in that: The height adjustment assembly (9) comprises a hydraulic cylinder (10) fixed on the frame (8) and a drive motor (11) fixed on the drive end of the hydraulic cylinder (10) and connected to the second gear disc (12).

6. A ceiling production line according to claim 5, characterized in that: The feeding mechanism (1) is provided with a controller (21) connected to the height adjustment component (9), and the controller (21) is provided with a display screen (22).

7. A ceiling production line according to claim 4, characterized in that: The back mold conveyor belt (14) is distributed in parallel with the bottom mold conveying assembly, and the second chain (13) is distributed opposite to the first chain (4).

8. The ceiling production line according to claim 1, characterized in that: The pressing and positioning assembly (16) comprises a plurality of teeth (20) arranged on the inner side of the bottom mold conveyor belt (5) and the back mold conveyor belt (14), an engaging roller (19) arranged on the teeth (20), an engaging gear (18) arranged at both ends of the engaging roller (19), and a common support frame (17) arranged at the ends of two adjacent engaging gears (18).

9. A ceiling production line according to claim 8, characterized in that: The two meshing gears (18) are rotatably arranged on the support frame (17), and the two meshing gears (18) are meshingly connected, one of the meshing gears (18) is meshingly connected to the first chain (4), and the other meshing gear (18) is meshingly connected to the second chain (13), and the meshing roller (19) is meshingly connected to the teeth (20).

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