Vulcanization forming machine

By designing the insulation board stitched by moving partitions, combined with the precise control of linear drivers and motor drives, the problem of thermal expansion and impurities of thermal insulation plates in traditional sulfurizers in the traditional sulfur is solved, and efficient thermal energy control and automated production have been achieved. The service life of the equipment is extended.

CN222406754UActive Publication Date: 2025-01-28HEBEI PROVINCE KEJIA RUBBER PROD CO LTD
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Patent Information

Application Number
CN202421215101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

In traditional vulcanization machines, waste materials are left above the heating plate, and the heat insulation plate expands and deforms in a high-temperature environment, affecting the thermal isolation effect, needs to be replaced frequently, and impurities adhered to affect use.

Method used

A sulfide molding machine is designed, which uses a mobile partition to stitch into a thermal insulation plate. The partition has a hole and the guide part. The cover is equipped with a curved guide slot and a glue pore. The precise movement and stitching of the board will reduce manual operation and improve production efficiency.

Benefits of technology

The degree of automation of the vulcanization process is increased, energy waste is reduced, the uniform control of thermal energy is ensured, the service life of the partition is prolonged, and the cost of cleaning and maintenance is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vulcanizing machines, and provides a vulcanizing forming machine which comprises a rack, the heating plate is arranged on the rack; the two partition plates are both movably arranged relative to the heating plate, move into or out of the upper portion of the heating plate after moving and are spliced to form a heat insulation plate after moving, and the heat insulation plate is provided with a through hole; the cover plate is provided with an arc-shaped guide groove, the partition plates are provided with guide parts, the guide parts are slidably arranged in the arc-shaped guide groove, the cover plate is provided with a glue injection hole, the partition plates are spliced to form a heat insulation plate after moving above the heating plate, the through holes and the glue injection hole are coaxial, and after the partition plates move out of the heating plate, the two partition plates are far away from each other. According to the technical scheme, the problems that in the prior art, due to the fact that a thermal insulation plate is located in a high-temperature environment for a long time, thermal expansion deformation and bending of the thermal insulation material, especially plastic or a thin plate, affect the thermal insulation effect and need to be replaced when the thermal insulation plate is serious, impurities are prone to being attached to the thermal insulation plate, and normal use is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizing machines, in particular to a vulcanizing molding machine. Background Art

[0002] As a type of vulcanization molding machine, the vulcanization injection machine is mainly used in the production process of rubber products, especially the vulcanization treatment of tires, rubber seals, rubber pipes, rubber strips, etc. Its working principle mainly involves the rubber vulcanization process, which is a chemical cross-linking reaction process. By adding sulfur elements, a network structure is formed between rubber molecules, thereby hardening and improving the strength, heat resistance, aging resistance, tear resistance and other physical properties of rubber products.

[0003] During the use of traditional vulcanizers, the heating plate has high heat, and waste caused by the heating usually remains on the top, resulting in material waste and increased cleaning work and costs. In order to solve this problem, a heat insulation board is usually added above the heating plate. The heat insulation board is in a high temperature environment for a long time, which causes the thermal expansion, deformation and bending of the insulation material, especially plastic or thin plates, affecting the thermal isolation effect. In severe cases, it needs to be replaced, and impurities are easily attached to the heat insulation board, affecting the normal use process. Utility Model Content

[0004] The utility model proposes a vulcanization molding machine, which solves the problem in the related art that the heat insulation board is in a high temperature environment for a long time, causing the heat insulation material to expand, deform and bend, especially plastic or thin plates, which affects the thermal isolation effect and needs to be replaced in serious cases, and impurities are easily attached to the heat insulation board, affecting normal use.

[0005] The technical solution of the utility model is as follows: a vulcanization molding machine, comprising:

[0006] frame;

[0007] A heating plate, wherein the heating plate is arranged on the frame;

[0008] There are two partitions, and both are movably arranged relative to the heating plate, and move into or out of the heating plate after movement. The two partitions are spliced ​​to form a heat insulation board after movement, and the heat insulation board has a through hole;

[0009] The cover plate has an arc-shaped guide groove, the partition has a guide part, the guide part is slidably arranged in the arc-shaped guide groove, the cover plate has a glue injection hole, the partition is moved in above the heating plate and then spliced ​​to form a heat insulation plate, the through hole is coaxial with the glue injection hole, and after the partition is moved out from above the heating plate, the two partitions are away from each other.

[0010] Optionally, both of the two partitions have a connecting block, further comprising:

[0011] A connecting plate is provided with a connecting groove which is slidably matched with the connecting block, and the two partitions are both slidably arranged on the connecting plate.

[0012] Optionally, one side of the connecting plate has a plug-in slot, and further includes:

[0013] A first slide rail, which is arranged on one side of the cover plate and is parallel to a moving direction of the partition plate;

[0014] A linear drive member, wherein the linear drive member is slidably disposed on the first slide rail;

[0015] The moving block is driven by the linear driving member to move, and after the moving block moves, the moving block is plug-connected with the plug-in slot or the plug-in connection is cancelled.

[0016] Optionally, it also includes:

[0017] A cleaning fan is located above the partition after the partition moves away from the heating plate and faces the partition.

[0018] Optionally, it also includes:

[0019] A second slide rail, the direction of which is perpendicular to the moving direction of the partition, and the cleaning fan is slidably arranged on the second slide rail.

[0020] Optionally, the connecting plate has a transmission groove, and further comprises:

[0021] A rotating driving member is arranged on one side of the partition and has a rotating driving end, and the rotating driving end is coaxially arranged with the transmission groove; after the connecting plate moves, the rotating driving end is transmission-connected with the transmission groove.

[0022] Optionally, it also includes:

[0023] A collecting trough is arranged below the cleaning fan, and the partition is located above the collecting trough after the heating plate is removed.

[0024] Optionally, it also includes:

[0025] a first drive motor, wherein the first drive motor is arranged on the frame;

[0026] A first screw rod, the first screw rod is rotatably arranged on the frame, and the first drive motor drives the first screw rod to rotate.

[0027] A first slider, the first screw rod is threadedly connected to the first slider, the first slider is slidably arranged on the first slide rail, and the linear drive component is slidably arranged on the first slide rail through the first slider.

[0028] Optionally, it also includes:

[0029] a second drive motor, wherein the second drive motor is arranged on the frame;

[0030] A second screw rod, the second screw rod is rotatably arranged on the frame, and the second drive motor drives the second screw rod to rotate.

[0031] The second slider is threadedly connected to the second screw rod, the second slider is slidably arranged on the second slide rail, and the cleaning fan is slidably arranged on the second slide rail through the second slider.

[0032] Optionally, there are a plurality of cleaning fans, and the arrangement direction is perpendicular to the moving direction of the partition.

[0033] The working principle and beneficial effects of the utility model are:

[0034] In the utility model, the frame provides a stable support structure to ensure the stable installation and operation of all components. The heating plate is installed on the frame as a heat source and is responsible for providing uniform heat for heat treatment during the vulcanization process to promote chemical cross-linking reactions in the materials. The partition is designed to be movable and can be moved in or out of the heating plate as needed and spliced ​​into a heat insulation plate to isolate heat and effectively prevent heat from being lost while maintaining uniform internal temperature. The cover plate is provided with an arc-shaped guide groove, and the guide part of the partition slides in this groove to ensure precise control of movement. There are also glue injection holes on the cover plate, which are aligned with the through holes of the heat insulation plate to facilitate the injection of glue. The partition is moved in and spliced ​​above the heating plate to form a heat insulation plate to isolate heat. The glue injection holes on the cover plate are aligned with the through holes of the heat insulation plate for precise glue injection. After the operation is completed, the partition is moved out of the heating plate, and the two partitions are separated to prepare for the next round of operation.

[0035] Beneficial effects: The refining process is highly automated, and the movement and alignment of the partitions reduce manual operations and improve production efficiency. The insulation board design ensures effective control of heat energy, reduces energy waste, and improves the uniformity of vulcanization temperature and material handling quality. The movable design of the partition allows the partition to be removed for inspection, replacement and maintenance according to actual use, which increases the life of the partition. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0037] Figure 1 It is a schematic diagram of the structure of the utility model;

[0038] Figure 2 It is a partial structural schematic diagram of the utility model;

[0039] Figure 3 for Figure 2 A partial enlarged schematic diagram of I in the middle;

[0040] Figure 4 It is a partial structural schematic diagram of the utility model (the state where the rotating driving member drives the connecting plate to rotate);

[0041] Figure 5 This is a schematic diagram of the structure of the connecting plate of the utility model;

[0042] Figure 6 This is a schematic diagram of the structure of the heat insulation board of the utility model;

[0043] Figure 7 This is a schematic diagram of the cover structure of the utility model.

[0044] In the figure: 1. frame; 2. heating plate; 3. insulation board; 301. through hole; 4. partition; 401. connecting block; 402. guide part; 5. cover plate; 501. arc guide groove; 502. glue injection hole; 6. connecting plate; 601. connecting groove; 602. plug-in groove; 603. transmission groove; 7. first slide rail; 8. linear drive member; 9. moving block; 10. cleaning fan; 11. second slide rail; 12. rotating drive member; 1201. rotating drive end; 13. collecting tank; 14. first drive motor; 15. first screw rod; 16. first slider; 17. second drive motor; 18. second screw rod; 19. second slider. DETAILED DESCRIPTION

[0045] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0046] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0047] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0048] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0049] Reference Figure 1 to Figure 7 A vulcanization molding machine is proposed, comprising: a frame 1; a heating plate 2, which is arranged on the frame 1; two partitions 4, which are both movably arranged relative to the heating plate 2, and move into or out of the top of the heating plate 2 after movement. The two partitions 4 are spliced ​​to form a heat insulation board 3 after movement, and the heat insulation board 3 has a through hole 301; a cover plate 5, which has an arc guide groove 501, and the partition 4 has a guide part 402, which is slidably arranged in the arc guide groove 501, and the cover plate 5 has a glue injection hole 502. The partitions 4 are moved into the top of the heating plate 2 and then spliced ​​to form the heat insulation board 3, and the through hole 301 is coaxial with the glue injection hole 502. After the partitions 4 are moved out of the top of the heating plate 2, the two partitions 4 move away from each other.

[0050] In this embodiment, the frame 1 serves as the supporting frame of the entire device to ensure the structural stability and sturdiness of the device. The heating plate 2 is arranged on the frame 1 as a heat source to provide the necessary heat for the vulcanization process. When the two partitions 4 move to the top of the heating plate 2, they are spliced ​​into one body to form a heat insulation board 3, and move away from each other when moving away. The heat insulation board 3 has a through hole 301 to facilitate heat transfer and glue injection, while isolating heat and reducing heat loss. The cover plate 5 has an arc-shaped guide groove 501 to guide the guide part 402 of the partition 4 to slide, ensuring that the partition 4 moves smoothly, and the cover plate 5 has a glue injection hole 502 that is aligned with the through hole 301 of the heat insulation board 3 to facilitate glue injection.

[0051] Furthermore, both of the two partitions 4 have a connection block 401, and further include: a connection plate 6, the connection plate 6 has a connection groove 601 slidably adapted to the connection block 401, and both of the partitions 4 are slidably arranged on the connection plate 6. One side of the connection plate 6 has a plug-in groove 602, and further include: a first slide rail 7, the first slide rail 7 is arranged on one side of the cover plate 5, and the first slide rail 7 is parallel to the moving direction of the partition 4; a linear drive member 8, the linear drive member 8 is slidably arranged on the first slide rail 7; a moving block 9, the linear drive member 8 drives the moving block 9 to move, and the moving block 9 is plug-connected with the plug-in groove 602 or cancels the plug-in connection after moving. It also includes: a first drive motor 14, which is arranged on the frame 1; a first screw rod 15, which is rotatably arranged on the frame 1, and the first drive motor 14 drives the first screw rod 15 to rotate; a first slider 16, which is threadedly connected to the first slider 16, and the first slider 16 is slidably arranged on the first slide rail 7, and the linear drive member 8 is slidably arranged on the first slide rail 7 through the first slider 16.

[0052] In this embodiment, each partition 4 is provided with a connecting block 401, and the partition 4 is flexibly slid by sliding the slide groove on the connecting plate 6 that is adapted, so that the partition 4 can move on the connecting plate 6, so as to be moved upward to form the heat insulation board 3 above the heating plate 2 or moved out of the heating plate 2. A plug-in slot 602 is provided on one side of the connecting plate 6, and a linear drive member 8 (such as a slider, a cylinder or a motor drive device) slides on the first slide rail 7. Through the linear drive block, the moving block 9 is plugged or unplugged with the plug-in slot 602, and the first drive motor 14 drives the screw rod to rotate, and the screw rod is threadedly connected with the first slider 16, and the first slider 16 slides on the first slide rail 7. The precise control of the movement of the partition 4 is achieved, and the precise speed regulation and force control of the motor are used to ensure the smooth and rapid response of the partition 4. The automation level of the equipment is greatly improved. Not only is the movement of the partition 4 more precise, but the automated control is more efficient, and the opening and closing operation of the partition 4 is faster, which further improves the stability and production efficiency of the vulcanization process and reduces the dependence on manual operation. This design embodies a high degree of intelligence and flexibility in the application of complex vulcanization molding machines, and is adaptable to various production environments and process requirements.

[0053] Furthermore, the connecting plate 6 has a transmission groove 603, and also includes: a rotating driving member 12, the rotating driving member 12 is arranged on one side of the partition 4, and has a rotating driving end 1201, and the rotating driving end 1201 is coaxially arranged with the transmission groove 603; after the connecting plate 6 moves, the rotating driving end 1201 is transmission-connected with the transmission groove 603.

[0054] In this embodiment, a transmission groove 603 is additionally provided on the connecting plate 6. The rotating driving member 12 is installed on one side of the partition 4 and has a rotating driving end 1201. The rotating driving end 1201 is coaxially aligned with the transmission groove 603 to ensure direct transmission of power. When the connecting plate 6 is moved into position, the rotating driving end 1201 of the rotating driving member 12 is in contact with and connected to the transmission groove 603. The rotation of the rotating driving member 12 directly acts on the transmission groove 603 through the rotating driving end 1201, thereby driving the connecting plate 6 and driving the two partitions 4 to rotate. Thereby, impurities attached to the partitions 4 fall off.

[0055] Further, the cleaning fan 10 is located above the partition 4 after the heating plate 2 is removed, facing the partition 4. The second slide rail 11, the direction of the second slide rail 11 is perpendicular to the moving direction of the partition 4, and the cleaning fan 10 is slidably set on the second slide rail 11. There are a plurality of cleaning fans 10, and the arrangement direction is perpendicular to the moving direction of the partition 4. The second drive motor 17, the second drive motor 17 is set on the frame 1; the second screw rod 18, the second screw rod 18 is rotatably set on the frame 1, the second drive motor 17 drives the second screw rod 18 to rotate, the second slider 19, the second screw rod 18 is threadedly connected to the second slider 19, the second slider 19 is slidably set on the second slide rail 11, and the cleaning fan 10 is slidably set on the second slide rail 11 through the second slider 19.

[0056] In this embodiment, the cleaning fan 10 is arranged above the heating plate 2 after the partition 4 is removed, facing the partition 4, to ensure that the fan can directly act on the heating plate 2 and the partition 4, remove the residue or stains above the hot plate, and keep the equipment clean. The second slide rail 11 is designed to be perpendicular to the moving direction of the partition 4, so that the cleaning fan 10 can slide in the direction perpendicular to the partition 4 to achieve precise positioning, ensure that the cleaning wind force acts on the required area, and improve the cleaning effect. Several cleaning fans 10 are arranged perpendicular to the moving direction of the partition 4 to expand the cleaning coverage area, ensure that the partition 4 can be effectively cleaned no matter where it moves, and improve the cleaning efficiency and comprehensiveness. The introduction of the second drive motor 17 and the second screw 18 allows the cleaning fan 10 to slide on the second slide rail 11 with the second slider 19, realizing the precise positioning and automatic movement control of the cleaning fan 10.

[0057] Furthermore, it also includes: a collecting tank 13, which is arranged below the cleaning fan 10, and the partition plate 4 is located above the collecting tank 13 after the heating plate 2 is removed.

[0058] In this embodiment, the collection tank 13 is arranged below the cleaning fan 10. The airflow power generated by the fan when working can assist in causing the materials that fall off the heating plate 2 after the partition 4 moves to fall into the collection tank 13 more smoothly, thereby improving the collection efficiency. The material collection efficiency is optimized, and the reuse or treatment of materials is promoted, waste is reduced, and the environmental protection concept is met. At the same time, the cleaning time of the operation site is reduced, and the overall cleanliness and production environment friendliness are improved.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. Vulcanization molding machine, characterized in that, include: Rack (1); A heating plate (2), wherein the heating plate (2) is arranged on the frame (1); There are two partitions (4), and both are movably arranged relative to the heating plate (2), and move into or out of the heating plate (2) after movement. The two partitions (4) are spliced ​​to form a heat insulation plate (3) after movement, and the heat insulation plate (3) has a through hole (301); A cover plate (5), wherein the cover plate (5) has an arc-shaped guide groove (501), the partition plate (4) has a guide portion (402), the guide portion (402) is slidably arranged in the arc-shaped guide groove (501), the cover plate (5) has a glue injection hole (502), the partition plate (4) is moved into the upper part of the heating plate (2) and then spliced ​​to form a heat insulation plate (3), the through hole (301) is coaxial with the glue injection hole (502), and after the partition plate (4) is moved out from the upper part of the heating plate (2), the two partition plates (4) are separated from each other.

2. The vulcanization molding machine according to claim 1, characterized in that: The two partitions (4) each have a connection block (401), and further include: A connecting plate (6), wherein the connecting plate (6) has a connecting groove (601) slidably matched with the connecting block (401), and the two partitions (4) are both slidably arranged on the connecting plate (6).

3. The vulcanization molding machine according to claim 2, characterized in that: The connecting plate (6) has a plug-in slot (602) on one side, and further comprises: A first slide rail (7), the first slide rail (7) being arranged on one side of the cover plate (5), the first slide rail (7) being parallel to the moving direction of the partition plate (4); A linear drive member (8), wherein the linear drive member (8) is slidably disposed on the first slide rail (7); A moving block (9), wherein the linear driving member (8) drives the moving block (9) to move, and after the moving block (9) moves, the moving block (9) is plug-connected with the plug-in slot (602) or the plug-in connection is cancelled.

4. The vulcanization molding machine according to claim 3, characterized in that: Also includes: A cleaning fan (10), the cleaning fan (10) is located above the partition (4) after the partition (4) is moved away from the heating plate (2) and faces the partition (4).

5. The vulcanization molding machine according to claim 4, characterized in that: Also includes: A second slide rail (11), the direction of the second slide rail (11) is perpendicular to the moving direction of the partition (4), and the cleaning fan (10) is slidably arranged on the second slide rail (11).

6. The vulcanization molding machine according to claim 2, characterized in that: The connecting plate (6) has a transmission groove (603) and further comprises: A rotating driving member (12), the rotating driving member (12) is arranged on one side of the partition (4), and has a rotating driving end (1201), and the rotating driving end (1201) is coaxially arranged with the transmission groove (603); after the connecting plate (6) moves, the rotating driving end (1201) is in transmission connection with the transmission groove (603).

7. The vulcanization molding machine according to claim 4, characterized in that: Also includes: A collecting trough (13), wherein the collecting trough (13) is arranged below the cleaning fan (10), and the partition plate (4) is located above the collecting trough (13) after the heating plate (2) is removed.

8. The vulcanization molding machine according to claim 5, characterized in that: Also includes: A first drive motor (14), wherein the first drive motor (14) is arranged on the frame (1); a first screw rod (15), the first screw rod (15) being rotatably disposed on the frame (1), the first drive motor (14) driving the first screw rod (15) to rotate, A first slider (16), the first screw rod (15) is threadedly connected to the first slider (16), the first slider (16) is slidably arranged on the first slide rail (7), and the linear drive member (8) is slidably arranged on the first slide rail (7) through the first slider (16).

9. The vulcanization molding machine according to claim 8, characterized in that: Also includes: A second drive motor (17), wherein the second drive motor (17) is arranged on the frame (1); a second screw rod (18), the second screw rod (18) being rotatably disposed on the frame (1), and the second drive motor (17) driving the second screw rod (18) to rotate, A second slider (19), the second screw rod (18) is threadedly connected to the second slider (19), the second slider (19) is slidably arranged on the second slide rail (11), and the cleaning fan (10) is slidably arranged on the second slide rail (11) via the second slider (19).

10. The vulcanization molding machine according to claim 4, characterized in that: There are a plurality of cleaning fans (10), and the arrangement direction is perpendicular to the moving direction of the partition (4).