Manipulator of vertical injection molding machine

By designing a vertical injection molding machine with a drive wheel and belt transmission, it solves the problem of complexity and low accuracy of the existing robotics, and realizes the simplification and accuracy of the equipment structure.

CN222406984UActive Publication Date: 2025-01-28ZHEJIANG TAIQUAN ROBOT CO LTD
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Patent Information

Application Number
CN202421156666.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2025-01-28
Estimated Expiration
2034-05-25

AI Technical Summary

Technical Problem

The existing vertical injection molding machine has a complex structure, a long stretching arms, a large space, and a large number of cylinders, resulting in large equipment volume and low accuracy.

Method used

A vertical injection molding machine is designed, which uses the second module, including the installation seat, the first telescopic mechanism, and the second telescopic mechanism. Number, simplify structure.

Benefits of technology

By synchronizing the two telescopic mechanisms, the number of parts and pipelines is reduced, the equipment structure is simplified, and the accuracy and synchronization of the equipment are improved.

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Abstract

The utility model discloses a manipulator of a vertical injection molding machine. The manipulator comprises a second module, the second module comprises a mounting seat, a first telescopic mechanism is arranged on the mounting seat, and a second telescopic mechanism is arranged on the first telescopic mechanism; a first wheel seat is arranged at one end of the first telescopic mechanism, a second wheel seat is arranged at the other end of the first telescopic mechanism, and a first belt is further arranged between the first wheel seat and the second wheel seat; one end of the first belt is connected with the first wheel seat, and the first belt penetrates through the driving wheel on the mounting seat and then is connected with the second wheel seat; a second belt is further arranged between the first wheel seat and the second wheel seat, one side of the second belt is connected with a second telescopic mechanism through a first fixing plate, and the other side of the second belt is connected with the mounting seat through a second fixing plate. And the second telescopic mechanism can slide on the first telescopic mechanism, so that the length of the second module can be adjusted, and a clamp on the second module can grab the articles according to the distance of the articles.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation, in particular to a vertical injection molding machine manipulator. Background Art

[0002] The current common injection molding machine manipulator is generally used in horizontal injection molding machines. After appropriate modification, it can be applied to the field of vertical injection molding machines. However, the manipulator structure is relatively complex, the arm is long, and it occupies a large space, which brings many inconveniences to installation and use. In the patent application number "CN201821458137.1" for a suspended compact vertical injection molding machine manipulator device, cylinder transmission is used, which has a relatively low relative accuracy and uses a large number of cylinders, so the cylinder occupies a large space and there are many pipelines to supply air to the cylinder, resulting in a complex equipment structure and a large volume. Utility Model Content

[0003] The purpose of the utility model is to provide a vertical injection molding machine manipulator to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vertical injection molding machine robot, comprising a second module; the second module comprises a mounting seat, and a first telescopic mechanism is provided on the mounting seat, and a second telescopic mechanism is provided on the first telescopic mechanism; a first wheel seat is provided at one end of the first telescopic mechanism, and a second wheel seat is provided at the other end of the first telescopic mechanism, and a first belt is provided between the first wheel seat and the second wheel seat; one end of the first belt is connected to the first wheel seat, and the first belt is connected to the second wheel seat after passing through a driving wheel provided on the mounting seat; a second belt is provided between the first wheel seat and the second wheel seat, one side of the second belt is connected to the second telescopic mechanism through a first fixing plate, and the other side of the second belt is connected to the mounting seat through a second fixing plate.

[0005] As a preferred technical solution of the utility model: a first driving member is also provided on the mounting seat, and the first driving member causes the driving wheel to rotate, thereby synchronously causing the second telescopic mechanism to slide on the first telescopic mechanism and causing the first telescopic mechanism to slide on the mounting seat.

[0006] As a preferred technical solution of the present invention: the structure of the first wheel seat is consistent with that of the second wheel seat; wherein, the second wheel seat includes a pulley and a wheel frame for installing the pulley; wherein, the pulley and the wheel frame are provided with a slide groove for sliding cooperation.

[0007] As a preferred technical solution of the utility model: a screw rod is provided on one side of the wheel frame, and the screw rod passes through the wheel frame and the pulley and is connected to a provided nut.

[0008] As a preferred technical solution of the present utility model: a connecting plate is further provided on the second telescopic mechanism, and a mounting hole for mounting a fixture is further provided on the side surface of the connecting plate.

[0009] As a preferred technical solution of the present invention: the second module is connected to the first module, and the first module is used to cause the second module to slide upward or downward along the first module.

[0010] As a preferred technical solution of the utility model: the first module includes a shell; wherein the shell is also provided with a movable frame for installing the mounting seat, and the movable frame slides on the shell to allow the second module to slide upward or downward on the first module.

[0011] As a preferred technical solution of the utility model: a rack is further provided in the shell, and the rack is connected to a second driving member provided on the movable frame, and the movable frame is prompted to slide on the shell through the second driving member.

[0012] As a preferred technical solution of the utility model: a guide rail is further provided in the shell, and the guide rail is slidably matched with a slider on the movable rack to guide the movable rack to slide on the shell.

[0013] By adopting the above technical scheme, the beneficial effects of the utility model are as follows: since the first belt is prompted to move when the driving wheel rotates, the first telescopic mechanism moves on the mounting seat; the second telescopic mechanism moves on the first telescopic mechanism, so that the device can use the driving wheel to complete the synchronous movement of the first telescopic mechanism and the second telescopic mechanism, so as to reduce the number of parts and the number of pipelines attached to the parts when the device realizes the telescopic action, thereby simplifying the structure of the device; and the rotation of the driving wheel can synchronously realize the movement of the two telescopic mechanisms, so it can also improve the synchronization of the movement of the two telescopic mechanisms, thereby improving the accuracy of the movement of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of one side of the second module of the utility model when it is unfolded;

[0015] Figure 2 This is a schematic diagram of the structure of the other side when the second module of the utility model is unfolded;

[0016] Figure 3 It is a partial enlarged schematic diagram of the second module of the utility model;

[0017] Figure 4 This is a schematic diagram of the main structure of the connecting plate of the utility model;

[0018] Figure 5 A schematic diagram of the exploded structure of the second wheel seat of the utility model;

[0019] Figure 6 This is a schematic diagram of the main structure of the first module of the utility model;

[0020] Figure 7 is a schematic diagram of the exploded structure of the second module and the first module;

[0021] Figure 8 It is a schematic diagram of the structure after the second module is combined with the first module.

[0022] In the figure: 1, first module; 10, shell; 11, rack; 12, guide rail; 13, movable frame; 14, second driving member; 2, second module; 20, first telescopic mechanism; 21, second telescopic mechanism; 22, driving wheel; 23, connecting plate; 24, mounting seat; 25, mounting hole; 26, first belt; 27, first fixed plate; 28, second belt; 29, second fixed plate; 210, first wheel seat; 211, second wheel seat; 212, first driving member; 213, pulley; 214, nut; 215, slide groove; 216, screw; 217, wheel frame. DETAILED DESCRIPTION

[0023] Embodiments of the present utility model are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present utility model, and should not be construed as limitations on the present utility model. In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "upper surface", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model.

[0024] See also Figure 1-8, an embodiment of the utility model provided: a vertical injection molding machine manipulator, comprising a second module 2; the second module 2 comprises a mounting seat 24, and a first telescopic mechanism 20 is provided on the mounting seat 24, and a second telescopic mechanism 21 is provided on the first telescopic mechanism 20; a first wheel seat 210 is provided at one end of the first telescopic mechanism 20, and a second wheel seat 211 is provided at the other end of the first telescopic mechanism 20, and a first belt 26 is further provided between the first wheel seat 210 and the second wheel seat 211; one end of the first belt 26 is connected to the first wheel seat 210, and the first belt 26 passes through the driving wheel 22 provided on the mounting seat 24 and is connected to the second wheel seat 211; a second belt 28 is further provided between the first wheel seat 210 and the second wheel seat 211, one side of the second belt 28 is connected to the second telescopic mechanism 21 through a first fixing plate 27 provided, and the other side of the second belt 28 is connected to the mounting seat 24 through a second fixing plate 29 provided.

[0025] In summary, since the driving wheel 22 causes the first belt 26 to move when it rotates, the first telescopic mechanism 20 moves on the mounting seat 24; the second telescopic mechanism 21 moves on the first telescopic mechanism 20, so that the device can use the driving wheel 22 to complete the synchronous movement of the first telescopic mechanism 20 and the second telescopic mechanism 21, so as to reduce the number of parts and the number of pipelines attached to the parts when the device realizes the telescopic action, thereby simplifying the structure of the device; and the rotation of the driving wheel 22 can synchronously realize the movement of the two telescopic mechanisms, so it can also improve the synchronization of the movement of the two telescopic mechanisms, thereby improving the accuracy of the movement of the device.

[0026] Furthermore, since the mounting seat 24 is also provided with a first driving member 212, the driving wheel 22 is driven to rotate by the first driving member 212, so as to synchronously drive the second telescopic mechanism 21 to slide on the first telescopic mechanism 20 and drive the first telescopic mechanism 20 to slide on the mounting seat 24. Therefore, the first driving member 212 can be used to provide power for the movement of the two telescopic mechanisms; wherein the first driving member 212 is preferably a servo motor.

[0027] Furthermore, since the first wheel seat 210 and the second wheel seat 211 have the same structure, wherein the second wheel seat 211 includes a pulley 213 and a wheel frame 217 for mounting the pulley 213, wherein the pulley 213 and the wheel frame 217 are provided with a slide groove 215 for sliding cooperation, therefore, the tension of the second belt 28 can be adjusted by sliding the pulley 213 in the slide groove 215.

[0028] Specifically, a screw rod 216 is provided on one side of the wheel frame 217, and the screw rod 216 passes through the wheel frame 217 and the pulley 213 and is connected to the provided nut 214. Based on this, tightening the nut 214 causes the pulley 213 to slide in the slide groove 215 to achieve the adjustment of the tension of the second belt 28.

[0029] In addition, since the second telescopic mechanism 21 is further provided with a connecting plate 23, and a mounting hole 25 for mounting a fixture is further provided on the side of the connecting plate 23. Specifically, the mounting holes 25 are provided on the end surface and the side of the connecting plate 23, and different fixtures can be mounted on the connecting plate 23, so as to facilitate the installation and replacement of the fixtures.

[0030] On the basis of the above solution, since the second module 2 is connected to the first module 1, and the first module 1 causes the second module 2 to slide upward or downward along the first module 1, the height of the second module 2 during operation can be freely adjusted, so that the clamp can clamp materials of different heights.

[0031] Specifically, the first module 1 includes a shell 10; wherein the shell 10 is also provided with a movable frame 13 for mounting the mounting seat 24, and the movable frame 13 slides on the shell 10 to allow the second module 2 to slide upward or downward on the first module 1.

[0032] In order to improve the stability and reliability of the second module 2 during movement, a rack 11 is further provided in the shell 10 , and the rack 11 is connected to a second driving member 14 provided on the moving frame 13 , and the second driving member 14 causes the moving frame 13 to slide on the shell 10 .

[0033] Furthermore, a guide rail 12 is further provided in the housing 10 , and the guide rail 12 slidably cooperates with a slider on the moving frame 13 to guide the moving frame 13 to slide on the housing 10 .

[0034] To sum up, when the second driving member 14 is working, the gear on the second driving member 14 rotates on the rack 11, thereby driving the movable frame 13 to slide along the guide rail 12 to achieve the adjustment of the height of the second module 2; at the same time, the cooperation between the gear and the rack 11 can ensure the reliable movement of the second module 2; wherein, the second driving member 14 is preferably a servo motor to ensure the accuracy of the position of the second module 2 when it is displaced.

[0035] In summary, driven by the first driving member 212, the main part of the second module 2 moves forward and enters the injection molding machine to clamp (receive) the material. Then it returns; then, the first module 1 drives the second module 2 to move up and down. Based on this, the two modules of the equipment can run at the same time, and can realize up, down, forward and backward movement. It is suitable for taking materials from products of different heights. No manual adjustment is required, which improves work efficiency. The first module 1 adopts gear transmission, and the second module 2 adopts belt transmission; the belt is preferably a synchronous belt, so high-precision positioning can be achieved.

[0036] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A vertical injection molding machine manipulator, characterized in that: The invention comprises a second module (2); the second module (2) comprises a mounting seat (24), a first telescopic mechanism (20) is provided on the mounting seat (24), and a second telescopic mechanism (21) is provided on the first telescopic mechanism (20); A first wheel seat (210) is provided at one end of the first telescopic mechanism (20), and a second wheel seat (211) is provided at the other end of the first telescopic mechanism (20), and a first belt (26) is further provided between the first wheel seat (210) and the second wheel seat (211); One end of the first belt (26) is connected to the first wheel seat (210), and the first belt (26) passes through a driving wheel (22) provided on the mounting seat (24) and is connected to the second wheel seat (211); A second belt (28) is also provided between the first wheel seat (210) and the second wheel seat (211); one side of the second belt (28) is connected to the second telescopic mechanism (21) via a first fixing plate (27), and the other side of the second belt (28) is connected to the mounting seat (24) via a second fixing plate (29).

2. A vertical injection molding machine manipulator according to claim 1, characterized in that: A first driving member (212) is also provided on the mounting seat (24), and the first driving member (212) causes the driving wheel (22) to rotate, thereby synchronously causing the second telescopic mechanism (21) to slide on the first telescopic mechanism (20) and causing the first telescopic mechanism (20) to slide on the mounting seat (24).

3. A vertical injection molding machine manipulator according to claim 2, characterized in that: The first wheel seat (210) and the second wheel seat (211) have the same structure; wherein the second wheel seat (211) comprises a pulley (213) and a wheel frame (217) for mounting the pulley (213); wherein a slide groove (215) is provided on the pulley (213) and the wheel frame (217) for sliding cooperation.

4. A vertical injection molding machine manipulator according to claim 3, characterized in that: A screw rod (216) is provided on one side of the wheel frame (217), and the screw rod (216) passes through the wheel frame (217) and the pulley (213) and is connected to a nut (214).

5. A vertical injection molding machine manipulator according to claim 4, characterized in that: The second telescopic mechanism (21) is also provided with a connecting plate (23), and a mounting hole (25) for mounting a clamp is also provided on the side surface of the connecting plate (23).

6. A vertical injection molding machine manipulator according to any one of claims 1 to 5, characterized in that: The second module (2) is connected to the first module (1), and the first module (1) causes the second module (2) to slide upward or downward along the first module (1).

7. A vertical injection molding machine manipulator according to claim 6, characterized in that: The first module (1) comprises a shell (10); wherein the shell (10) is also provided with a movable frame (13) for mounting the mounting seat (24), and the movable frame (13) slides on the shell (10) to enable the second module (2) to slide upward or downward on the first module (1).

8. A vertical injection molding machine manipulator according to claim 7, characterized in that: A rack (11) is also provided in the housing (10), and the rack (11) is connected to a second driving member (14) provided on the moving frame (13), and the moving frame (13) is caused to slide on the housing (10) through the second driving member (14).

9. A vertical injection molding machine manipulator according to claim 8, characterized in that: A guide rail (12) is also provided in the shell (10), and the guide rail (12) is slidably matched with a slider on the movable frame (13) to guide the movable frame (13) to slide on the shell (10).

Citation Information

Patent Citations

  • Suspended compact type vertical injection molding machine manipulator device

    CN208812482U