Forming machine utilizing compaction belt for compaction

Abstract

The utility model discloses a forming machine utilizing a compaction belt for compaction. The forming machine comprises a rack, an outer cover, a first material pressing device and a second material pressing device, the outer cover is installed at the top of the rack, a pressing space is formed between the inner wall of the outer cover and the rack, the first material pressing device is located at the top of the rack, the second material pressing device is installed on the outer cover, and the first material pressing device and the second material pressing device are oppositely arranged; the first pressing device comprises a first pressure roller set, a first compaction belt and a first moving assembly. And the second pressing device comprises a second pressure roller group. According to the utility model, the first pressure roller group and the second pressure roller group are both used for pressing in a rolling manner through compaction, so that not only can the production noise be effectively reduced and the physical and psychological health of workers be guaranteed, but also the vibration condition of the rack can be reduced; the problems that a traditional forming machine is large in noise, and internal parts are prone to loosening due to strong vibration in the pressing process are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of forming machines, in particular to a forming machine that utilizes compaction to bring compaction. Background Art

[0002] Artificial boards include artificial quartz boards, artificial cement boards, etc., which are widely used. Among them, artificial quartz boards are often used to make cabinet countertops. The board has the advantages of high hardness, high temperature resistance, acid and alkali resistance, impact resistance, easy cleaning, and no radioactive elements.

[0003] The production process of artificial boards includes mixing, pressing, drying and cutting, among which the pressing process is carried out by a pressing machine.

[0004] The molding machine uses a vibration suppression method in the production process. Although this method can efficiently realize the molding of artificial boards, it also brings significant problems. The most prominent one is the noise problem. Due to the strong vibration generated inside the machine during vibration suppression, huge noise is generated. This noise is not only harsh and unpleasant, but also poses a serious threat to the hearing health of workers if they are exposed to such an environment for a long time. Workers working in such noise for a long time may not only cause hearing loss, but also cause excessive mental stress, affecting work efficiency and physical and mental health.

[0005] In addition, long-term strong vibration may cause the internal parts of the machine to loosen or even be damaged, thus affecting the stability and service life of the entire machine. Utility Model Content

[0006] In view of the above-mentioned defects, the utility model proposes a forming machine that utilizes a compaction belt for compaction. Both the first pressure roller group and the second pressure roller group perform compaction by rolling, which can not only effectively reduce production noise and protect the physical and mental health of workers, but also reduce the vibration of the frame, solving the problem that the traditional forming machine has high noise and the strong vibration during the pressing process easily causes the internal parts to loosen.

[0007] To achieve this purpose, the utility model adopts the following technical solutions:

[0008] A forming machine using a compaction belt for compaction, comprising a frame, an outer cover, a first pressing device and a second pressing device; the outer cover is installed on the top of the frame, a pressing space is formed between the inner wall of the outer cover and the frame, the first pressing device is located on the top of the frame, the second pressing device is installed on the outer cover, and the first pressing device and the second pressing device are arranged opposite to each other;

[0009] The first pressing device comprises a first pressure roller group, a first compacting belt and a first moving assembly, wherein the first moving assembly is used to move the first compacting belt, and the first compacting belt is used to drive the first pressure roller group to rotate;

[0010] The second material pressing device comprises a second pressure roller group, and the first pressure roller group and the second pressure roller group are used for rolling and pressing materials.

[0011] Furthermore, the first compaction belt is located on the top of the first pressure roller group, the first compaction belt is abutted against the first pressure roller group, the two first moving components are respectively located at both ends of the first compaction belt, and the ends of the first compaction belt are respectively connected to the first moving components.

[0012] Furthermore, the first moving component includes a first power member, a first slider and a first slide rail, the first slide rail is installed on the frame, the length direction of the first slide rail is the front-to-back direction, the first slider is slidably connected to the first slide rail, the two ends of the first compaction belt are respectively fixedly connected to the two first sliders, and the output end of the first power member is slidably connected to the first slider.

[0013] Furthermore, a vertical first lifting member is provided on the side wall of the outer cover, an output end of the first lifting member is connected to the frame, and the first lifting member is used to drive the outer cover to move vertically.

[0014] Furthermore, the second pressing device also includes a pressing plate, the bottom of which is equipped with the second pressure roller group, the side wall of the outer cover is provided with a vertical second lifting member, the second lifting member is installed on the outer cover, and the output end of the second lifting member movably extends into the outer cover and is connected to the pressing plate.

[0015] Furthermore, the second pressing device also includes a second compacting belt and a second moving component, the second compacting belt is located at the bottom of the second pressure roller group, the second compacting belt is abutted against the second pressure roller group, two second moving components are respectively located at both ends of the second compacting belt, the ends of the second compacting belt are respectively connected to the second moving component, the second moving component is used to move the second compacting belt, and the second compacting belt is used to drive the second pressure roller group to rotate.

[0016] Furthermore, the second moving assembly includes a second power member, a second slider and a second slide rail, the second slide rail is installed on the pressure plate, the length direction of the second slide rail is the front-to-back direction, the second slider is slidably connected to the second slide rail, the two ends of the second compaction belt are respectively fixedly connected to the second slider, and the output end of the second power member is slidably connected to the second slider.

[0017] Furthermore, the second pressing device also includes a connecting rod and a horizontal rod, the horizontal rod is located at the top of the outer cover, the output end of the second lifting member is connected to the horizontal rod, and the connecting rod vertically connects the horizontal rod and the pressing plate.

[0018] The technical solution provided by the embodiments of the present application may have the following beneficial effects:

[0019] 1. The first moving assembly can move the first compacting belt back and forth, which can not only ensure that the material is always rolled and pressed between the first pressure roller group and the second pressure roller group, but also ensure that the first pressure roller group rotates at all times, so that the first pressure roller group can continuously roll the material, further improving the pressing efficiency of the material.

[0020] 2. Both the first pressure roller group and the second pressure roller group perform pressing by rolling, which can not only effectively reduce production noise and protect the physical and mental health of workers, but also reduce the vibration of the frame, solving the problem that the traditional molding machine has high noise and the strong vibration during the pressing process easily leads to the loosening of internal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of Embodiment 1 of the present utility model;

[0022] Figure 2 It is a schematic diagram of Embodiment 2 of the present utility model;

[0023] Figure 3 yes Figure 2 The enlarged view of point A in the middle;

[0024] Figure 4 It is a schematic diagram of Embodiment 3 of the present utility model;

[0025] Figure 5 It is a schematic diagram of Embodiment 4 of the present utility model;

[0026] Among them, 1. frame; 11. first lifting member; 2. outer cover; 21. second lifting member; 3. first pressing device; 31. first pressure roller group; 32. first compacting belt; 33. first moving assembly; 331. first power member; 332. first slider; 333. first slide rail; 4. second pressing device; 41. pressure plate; 42. second pressure roller group; 43. second compacting belt; 44. second moving assembly; 441. second power member; 442. second slider; 443. second slide rail; 45. connecting rod; 46. horizontal rod. DETAILED DESCRIPTION

[0027] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0028] In the description of the present invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is more than two.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "splicing", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Combine the following Figures 1 to 5 , describing a molding machine that utilizes a compaction belt for compaction in an embodiment of the utility model.

[0032] A forming machine using a compaction belt for compaction, comprising a frame 1, an outer cover 2, a first pressing device 3 and a second pressing device 4; the outer cover 2 is installed on the top of the frame 1, a pressing space is formed between the inner wall of the outer cover 2 and the frame 1, the first pressing device 3 is located on the top of the frame 1, the second pressing device 4 is installed on the outer cover 2, and the first pressing device 3 and the second pressing device 4 are arranged opposite to each other;

[0033] The first pressing device 3 includes a first pressure roller group 31, a first compacting belt 32 and a first moving assembly 33, wherein the first moving assembly 33 is used to move the first compacting belt 32, and the first compacting belt 32 is used to drive the first pressure roller group 31 to rotate;

[0034] The second pressing device 4 includes a second pressure roller set 42 , and the first pressure roller set 31 and the second pressure roller set 42 are used for rolling and pressing materials.

[0035] The present solution is a forming machine that uses a compaction belt for compaction. The material is located in the pressing space between the outer cover 2 and the frame 1. At this time, the first pressing device 3 and the second pressing device 4 can press the material. Among them, the second pressing device 4 includes a second pressure roller group 42. The first pressing device 3 includes a first pressure roller group 31, a first compaction belt 32 and a first moving component 33. The first moving component 33 can drive the first compaction belt 32 to move, and the first compaction belt 32 can drive the first pressure roller group 31 to rotate in place. The first compaction belt 32 can also drive the material to move in the pressing space, so that the material and the first pressure roller group 31 move relative to the first pressure roller group 31, ensuring that the first pressure roller group 31 can press the material in a rolling downward pressure manner, ensuring that the surface of the material is evenly stressed.

[0036] At the same time, the material and the second pressure roller set 42 move relatively, so that the second pressure roller set 42 can roll the material evenly, thereby pressing out an artificial board with even force and dense structure.

[0037] It should be noted that the first moving component 33 can move the first compacting belt 32 back and forth, which can not only ensure that the material is always rolling and pressing between the first pressure roller group 31 and the second pressure roller group 42, but also ensure that the first pressure roller group 31 rotates at all times, so that the first pressure roller group 31 can continuously roll the material, further improving the pressing efficiency of the material.

[0038] The present invention is a molding machine that utilizes a compaction belt for compaction. The first pressure roller group 31 and the second pressure roller group 42 are both compacted by rolling with the compaction belt, which can not only effectively reduce production noise and protect the physical and mental health of workers, but also reduce the vibration of the frame 1, thereby solving the problem that the traditional molding machine has high noise and the strong vibration during the pressing process easily leads to the loosening of internal parts.

[0039] The first compacting belt 32 is located at the top of the first pressure roller group 31, and the first compacting belt 32 is abutted against the first pressure roller group 31. The two first moving components 33 are respectively located at the two ends of the first compacting belt 32, and the ends of the first compacting belt 32 are respectively connected to the first moving components 33.

[0040] The two ends of the first compacting belt 32 are respectively connected to the first moving assembly 33. By starting the two first moving assemblies 33 at the same time, the first compacting belt 32 can be moved back and forth, which not only makes the first pressure roller group 31 start to rotate and press the bottom of the material under the action of the first compacting belt 32, but also makes the material start to move under the action of the first compacting belt 32, so that the material and the second pressure roller group 42 can move relative to each other, so that the second pressure roller group 42 can press the top of the material, ensuring that the top and bottom of the material are evenly stressed, the density of the pressed plate is uniform, and the quality of the plate is effectively guaranteed.

[0041] The first moving assembly 33 includes a first power member 331, a first slider 332 and a first slide rail 333. The first slide rail 333 is installed on the frame 1. The length direction of the first slide rail 333 is the front-to-back direction. The first slider 332 is slidably connected to the first slide rail 333. The two ends of the first compaction belt 32 are respectively fixedly connected to the two first sliders 332. The output end of the first power member 331 is slidably connected to the first slider 332.

[0042] The first power member 331 is an oil cylinder or a vacuum power cylinder. The first power member 331 at the front end of the first compacting belt 32 retracts the output end inward, while the first power member 331 at the rear end of the first compacting belt 32 extends the output end outward, so that the first sliders 332 at the front and rear ends of the first compacting belt 32 move forward at the same time. Since the two ends of the first compacting belt 32 are fixedly connected to the two first sliders 332 respectively, the two first sliders 332 can drive the first compacting belt 32 to move forward, thereby driving the first pressure roller group 31 to rotate.

[0043] Then, the first power member 331 at the front end of the first compacting belt 32 extends the output end outward, and the first power member 331 at the rear end of the first compacting belt 32 retracts the output end inward, so that the first compacting belt 32 can move backward. Repeating the above actions can make the first compacting belt 32 reciprocate along the front and rear directions, thereby driving the first pressure roller group 31 to rotate continuously and evenly compact the bottom of the material.

[0044] At the same time, the material moves back and forth in the pressing space under the action of the first compacting belt 32, so that the material and the second pressure roller group 42 move relative to each other, so that the second pressure roller group 42 can roll and press the top of the material, thereby obtaining a dense artificial board.

[0045] It is worth mentioning that the distance between the two first sliders 332 is always the length of the first compaction belt 32, which can maintain the tension of the first compaction belt 32 and effectively ensure that the first compaction belt 32 is in a stretched state for a long time, thereby avoiding the first compaction belt 32 from being sunken between the pressure rollers when it is in a relaxed state, causing unnecessary texture marks on the surface of the artificial board product, and ensuring that the first compaction belt 32 is in contact with the first pressure roller group 31 and drives the first pressure roller group 31 to rotate.

[0046] A vertical first lifting member 11 is disposed on the side wall of the outer cover 2 . The output end of the first lifting member 11 is connected to the frame 1 . The first lifting member 11 is used to drive the outer cover 2 to move vertically.

[0047] The first lifting member 11 is an oil cylinder or a vacuum powered cylinder. When the first lifting member 11 is started, the first lifting member 11 can drive the outer cover 2 to move up and down, ensuring that the material can successfully enter the pressing space.

[0048] The first pressing device 3 and the second pressing device 4 can work together to press the material, thereby obtaining a dense artificial board.

[0049] The second pressing device 4 also includes a pressing plate 41, and the second pressure roller group 42 is installed at the bottom of the pressing plate 41. The side wall of the outer cover 2 is provided with a vertical second lifting member 21, and the second lifting member 21 is installed on the outer cover 2. The output end of the second lifting member 21 movably extends into the outer cover 2 and is connected to the pressing plate 41.

[0050] Among them, the second lifting member 12 is an oil cylinder or a vacuum-powered cylinder. It is worth noting that the second lifting member 21 retracts the output end upward, so that the pressure plate 41 and the second pressure roller group 42 move upward, thereby increasing the distance between the second pressure roller group 42 and the first pressure roller group 31, so that thicker materials can be pressed. The second lifting member 21 will extend downward from the output end, so that the pressure plate 41 and the second pressure roller group 42 move downward, so that the distance between the second pressure roller group 42 and the first pressure roller group 31 becomes smaller, thereby pressing thinner materials. Therefore, the molding machine of this scheme can adjust the height of the second pressing device 4, so that materials of different thicknesses can be pressed into densely structured artificial boards by the first pressing device 3 and the second pressing device 4.

[0051] Example 2

[0052] The difference between this embodiment and embodiment 1 is that: the second pressing device 4 also includes a second compacting belt 43 and a second moving component 44, the second compacting belt 43 is located at the bottom of the second pressure roller group 42, the second compacting belt 43 is abutted against the second pressure roller group 42, and the two second moving components 44 are respectively located at the two ends of the second compacting belt 43, and the ends of the second compacting belt 43 are respectively connected to the second moving component 44, the second moving component 44 is used to move the second compacting belt 43, and the second compacting belt 43 is used to drive the second pressure roller group 42 to rotate.

[0053] The second moving components 44 are provided at both ends of the second compacting belt 43. The two second moving components 44 cooperate with each other to drive the second compacting belt 43 to move in the front-rear direction. Since the second compacting belt 43 is in contact with the second pressure roller group 42, the second compacting belt 43 can drive the second pressure roller group 42 to rotate, so that the second pressing device 4 performs pressing in a reciprocating rolling manner, which can not only ensure that the material is subjected to uniform force and the pressed artificial board has a dense structure, but also increase the material forming speed and pressing efficiency.

[0054] The second moving component 44 includes a second power member 441, a second slider 442 and a second slide rail 443. The second slide rail 443 is installed on the pressure plate 41. The length direction of the second slide rail 443 is the front-to-back direction. The second slider 442 is slidably connected to the second slide rail 443. The two ends of the second compacting belt 43 are respectively fixedly connected to the second slider 442. The output end of the second power member 441 is slidably connected to the second slider 442.

[0055] The structure of the first moving assembly 33 is substantially the same as that of the second moving assembly 44. The second power member 441 at the front end of the second compacting belt 43 retracts the output end inward, while the second power member 441 at the rear end of the second compacting belt 43 extends the output end outward, so that the second sliders 442 at the front and rear ends of the second compacting belt 43 move forward at the same time. Since the two ends of the second compacting belt 43 are respectively fixedly connected to the two second sliders 442, the two second sliders 442 can drive the second compacting belt 43 to move forward, thereby driving the second pressure roller group 42 to rotate.

[0056] At this time, the second power member 441 at the front end of the second compacting belt 43 extends the output end outward, and the second power member 441 at the rear end of the second compacting belt 43 retracts the output end inward, so that the second compacting belt 43 can move backward. Repeating the above actions can make the second compacting belt 43 reciprocate along the front and rear directions, thereby driving the second pressure roller group 42 to rotate continuously and compact the material evenly.

[0057] In addition, the distance between the two first sliders 442 is always the length of the second compaction belt 43, which can maintain the tension of the second compaction belt 43 and effectively ensure that the second compaction belt 43 is in a stretched state for a long time, thereby preventing the second compaction belt 43 from being sunken between the pressure rollers when in a relaxed state, causing unnecessary texture marks to appear on the surface of the artificial board product. It can also ensure that the second compaction belt 43 is in contact with the second pressure roller group 42 and drives the second compaction belt 43 to rotate.

[0058] Example 3

[0059] The difference between this embodiment and embodiment 1 is that the second pressing device 4 also includes a connecting rod 45 and a horizontal rod 46, the horizontal rod 46 is located at the top of the outer cover 2, the output end of the second lifting member 21 is connected to the horizontal rod 46, and the connecting rod 45 vertically connects the horizontal rod 46 and the pressing plate 41.

[0060] The second lifting member 21 contracts the output end upward, so that the horizontal rod 46 moves upward. Since the connecting rod 45 vertically connects the horizontal rod 46 and the pressing plate 41, the horizontal rod 46 can drive the connecting rod 45 and the pressing plate 41 to move upward together.

[0061] Example 4

[0062] The difference between this embodiment and embodiment 1 is that the second pressing device 4 includes a second compacting belt 43 and a second moving component 44, the second compacting belt 43 is located at the bottom of the second pressure roller group 42, the second compacting belt 43 is abutted against the second pressure roller group 42, two second moving components 44 are respectively located at the two ends of the second compacting belt 43, the ends of the second compacting belt 43 are respectively connected to the second moving component 44, the second moving component 44 is used to move the second compacting belt 43, and the second compacting belt 43 is used to drive the second pressure roller group 42 to rotate.

[0063] The second moving component 44 includes a second power member 441, a second slider 442 and a second slide rail 443. The second slide rail 443 is installed on the pressure plate 41. The length direction of the second slide rail 443 is the front-to-back direction. The second slider 442 is slidably connected to the second slide rail 443. The two ends of the second compacting belt 43 are respectively fixedly connected to the second slider 442. The output end of the second power member 441 is slidably connected to the second slider 442.

[0064] The second pressing device 4 further includes a connecting rod 45 and a horizontal rod 46 . The horizontal rod 46 is located at the top of the outer cover 2 . The output end of the second lifting member 21 is connected to the horizontal rod 46 . The connecting rod 45 vertically connects the horizontal rod 46 and the pressing plate 41 .

[0065] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. A molding machine using a compaction belt for compaction, characterized in that: The invention comprises a frame (1), an outer cover (2), a first pressing device (3) and a second pressing device (4); the outer cover (2) is installed on the top of the frame (1), a pressing space is formed between the inner wall of the outer cover (2) and the frame (1), the first pressing device (3) is located on the top of the frame (1), the second pressing device (4) is installed on the outer cover (2), and the first pressing device (3) and the second pressing device (4) are arranged opposite to each other; The first material pressing device (3) comprises a first pressure roller group (31), a first compacting belt (32) and a first moving assembly (33), wherein the first moving assembly (33) is used to move the first compacting belt (32), and the first compacting belt (32) is used to drive the first pressure roller group (31) to rotate; The second material pressing device (4) comprises a second pressure roller group (42), and the first pressure roller group (31) and the second pressure roller group (42) are used for rolling and pressing materials.

2. A forming machine using a compaction belt for compaction according to claim 1, characterized in that: The first compacting belt (32) is located at the top of the first pressure roller group (31), and the first compacting belt (32) is in contact with the first pressure roller group (31). The two first moving components (33) are respectively located at the two ends of the first compacting belt (32), and the ends of the first compacting belt (32) are respectively connected to the first moving components (33).

3. A forming machine using a compaction belt for compaction according to claim 1, characterized in that: The first moving assembly (33) comprises a first power member (331), a first slider (332) and a first slide rail (333); the first slide rail (333) is mounted on the frame (1); the length direction of the first slide rail (333) is the front-rear direction; the first slider (332) is slidably connected to the first slide rail (333); the two ends of the first compacting belt (32) are respectively fixedly connected to the two first sliders (332); and the output end of the first power member (331) is slidably connected to the first slider (332).

4. A forming machine using a compaction belt for compaction according to claim 1, characterized in that: A vertical first lifting member (11) is provided on the side wall of the outer cover (2); an output end of the first lifting member (11) is connected to the frame (1); and the first lifting member (11) is used to drive the outer cover (2) to move vertically.

5. A forming machine using a compaction belt for compaction according to claim 1, characterized in that: The second pressing device (4) also includes a pressing plate (41), the bottom of which is mounted the second pressure roller group (42), the side wall of the outer cover (2) is provided with a vertical second lifting member (21), the second lifting member (21) is mounted on the outer cover (2), and the output end of the second lifting member (21) is movably extended into the outer cover (2) and connected to the pressing plate (41).

6. A forming machine using a compaction belt for compaction according to claim 5, characterized in that: The second pressing device (4) also includes a second compacting belt (43) and a second moving assembly (44), wherein the second compacting belt (43) is located at the bottom of the second pressure roller group (42), the second compacting belt (43) is in contact with the second pressure roller group (42), two second moving assemblies (44) are respectively located at the two ends of the second compacting belt (43), the ends of the second compacting belt (43) are respectively connected to the second moving assembly (44), the second moving assembly (44) is used to move the second compacting belt (43), and the second compacting belt (43) is used to drive the second pressure roller group (42) to rotate.

7. A forming machine using a compaction belt for compaction according to claim 6, characterized in that: The second moving assembly (44) comprises a second power member (441), a second slider (442) and a second slide rail (443); the second slide rail (443) is mounted on the pressure plate (41); the length direction of the second slide rail (443) is the front-to-back direction; the second slider (442) is slidably connected to the second slide rail (443); the two ends of the second compacting belt (43) are respectively fixedly connected to the second slider (442); and the output end of the second power member (441) is slidably connected to the second slider (442).

8. A forming machine using a compaction belt for compaction according to claim 5 or 6, characterized in that: The second pressing device (4) also includes a connecting rod (45) and a horizontal rod (46), wherein the horizontal rod (46) is located at the top of the outer cover (2), the output end of the second lifting member (21) is connected to the horizontal rod (46), and the connecting rod (45) vertically connects the horizontal rod (46) and the pressing plate (41).

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