Integrally-formed full-riveting assembly type sideboard assembly
Through the overall forming full rivet assembly side board assembly, the problem of welding labor intensity, poor quality, and serious environmental pollution in the traditional carbide edge craftsmanship, the efficient and environmentally friendly production process has been achieved, which improves the consistency and improvement of the product. Production efficiency.
Patent Information
- Application Number
- CN202420515279.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The traditional technology of existing vehicle side panels has problems such as high welding labor intensity, poor quality, serious environmental pollution, low efficiency, difficult size control, and low pass rate.
The overall molding full rivet assembly edge assembly is adopted, and the manual cost and labor intensity are reduced through integrated design, fully automatic number control integrated roller coating process, and improved production efficiency.
The consistency of size control is achieved, the standardization and mass production efficiency of the product is improved, the cost of logistics is reduced, and the pollution of the human body and the environment is reduced.
Smart Images
Figure CN222408407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts, in particular to an integrally formed, fully riveted assembled side panel assembly. Background Art
[0002] The existing standard car box side panels are all made by traditional processes (cutting, bending, welding, welding, matching welding, etc.). The traditional process relies on intensive workers and fixtures for welding, which has the disadvantages of high labor intensity, poor welding quality, large smoke and dust during welding, strong light exposure, great environmental pollution, great hidden dangers to human physical and mental health, low efficiency, difficulty in size control, low pass rate, and cumbersome production. Utility Model Content
[0003] In view of the defects existing in the prior art, the purpose of the utility model is to provide an integrally formed and fully riveted assembled side panel assembly, which adopts an integrated design, reduces labor costs, reduces labor intensity, and improves production efficiency.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is: an integrally formed fully riveted assembled side panel assembly, including a base plate, side columns are respectively arranged on the left and right sides of the base plate, end iron clads are respectively arranged on the front and rear ends of the base plate, and a number of middle vertical ribs are arranged between the two side columns; a number of hinges are arranged on the outer edge of the side column located on the right side, and the hinges are installed on the side column through fasteners; bolt hook plates are arranged on the left sides of the iron clads at both ends, and the bolt hook plates are installed on the end iron clads through fasteners; the fasteners include rivets and bushings.
[0005] A further improvement is that: the base plate and the two side columns are an integrated structure; the left and right sides of the base plate are respectively bent upward, inward and then downward to form hollow side columns.
[0006] Further improvements are: waist-shaped process holes corresponding to the middle vertical ribs are set on the side of the side column; a number of first assembly holes for installing hinges are opened on the outside of the side column on the right, and a number of second assembly holes for installing hook plates are opened at both ends of the side column on the left; the shaft sleeve is inserted into each first assembly hole and the second assembly hole.
[0007] A further improvement is that the middle vertical rib comprises a first flat plate, the front and rear sides of the first flat plate are respectively bent downward to form a first vertical plate, and the lower edge of the first vertical plate is bent outward to form a first flange for supporting the upper surface of the base plate.
[0008] A further improvement is that first notches matching the side columns are respectively provided at the left and right ends of the first flange.
[0009] A further improvement is that the end iron clad is internally wrapped with middle vertical reinforcement.
[0010] A further improvement is that: the end iron includes a second flat plate, and the second flat plate is provided with a first through hole for the rivet to pass through; the outer side edge of the second flat plate is bent downward to form a second vertical plate, and the lower end of the second vertical plate is bent inward to form a second flange for supporting the lower surface of the substrate; the inner side edge of the second flat plate is bent downward to form a third vertical plate, and the lower end of the third vertical plate is bent inward to form a third flange for supporting the upper surface of the substrate.
[0011] A further improvement is that the left and right ends of the third vertical plate are respectively provided with second notches that match the side columns.
[0012] A further improvement is that the hinge comprises a first mounting plate, the first mounting plate is provided with a second through hole for the rivet to pass through, and a rewinding portion is provided on the outer side of the first mounting plate.
[0013] A further improvement is that the bolt hook plate includes a second mounting plate, the second mounting plate is provided with a third through hole for the rivet to pass through, and the outer end of the second mounting plate is iron-clad and provided with a hook groove.
[0014] The beneficial effects of the utility model are:
[0015] 1. The integrally formed, fully riveted assembled side panel assembly of the utility model has higher consistency in size control than the traditional process; it has standardized and batch production and higher efficiency.
[0016] 2. The structure of the utility model is stronger than the traditional structure and has a beautiful surface.
[0017] 3. The utility model avoids the occurrence of rust and yellow water leakage in traditional structures.
[0018] 4. The utility model reduces the traditional process, which is labor-intensive and reduces labor costs.
[0019] 5. The utility model greatly reduces the harm of welding to human body and reduces the pollution to the environment.
[0020] 6. The utility model reduces the cost increase caused by logistics. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of an integrally formed, fully riveted assembled side panel assembly in an embodiment of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the base plate and the side column in the embodiment of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the vertical ribs in the embodiment of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the iron-clad end in an embodiment of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the hinge in the embodiment of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the bolt hook plate in the embodiment of the utility model;
[0027] Figure 7 This is a schematic diagram of the structure of the fastener in the embodiment of the utility model;
[0028] Figure 8 It is a schematic diagram of the installation of the shaft sleeve in the embodiment of the utility model.
[0029] Reference numerals:
[0030] 1-Substrate;
[0031] 2-side column; 21-waist-shaped process hole; 22-first assembly hole; 23-second assembly hole;
[0032] 3-middle vertical rib; 31-first flat plate; 32-first vertical plate; 33-first flange; 34-first notch;
[0033] 4- iron-clad end; 41- second flat plate; 42- first through hole; 43- second vertical plate; 44- second flange; 45- third vertical plate; 46- third flange; 47- second notch;
[0034] 5-hinge; 51-first mounting plate; 52-second through hole; 53-rewinding portion;
[0035] 6-bolt hook plate; 61-second mounting plate; 62-third through hole; 63-hook groove;
[0036] 7-fastener; 71-sleeve; 72-rivet. DETAILED DESCRIPTION
[0037] The embodiments of the present invention are described in detail below. The embodiments are shown in the accompanying drawings, wherein the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions.
[0038] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.
[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" and "a number" is two or more, unless otherwise clearly and specifically defined.
[0040] In the present invention, unless otherwise specified and limited, the terms "assembly", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or the two elements can be internally connected. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] In the utility model, unless otherwise specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "below" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than the height of the second feature. A first feature being "above", "below" and "below" a second feature includes that the first feature is directly below or obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than the second feature.
[0042] The following is a further description of the specific implementation of the utility model in conjunction with the drawings of the specification, so that the technical solution and its beneficial effects of the utility model are clearer and more explicit. The following description of the embodiments with reference to the drawings is exemplary and intended to explain the utility model, but cannot be understood as limiting the utility model.
[0043] See also Figure 1As shown, the embodiment of the utility model provides an integrally formed fully riveted assembled side panel assembly, including a base plate 1, side columns 2 are respectively arranged on the left and right sides of the base plate 1, end iron clads 4 are respectively arranged on the front and rear ends of the base plate 1, and a plurality of middle vertical ribs 3 are arranged between the two side columns 2; specifically, the end iron clads 4 are wrapped with middle vertical ribs 3. A plurality of hinges 5 are arranged on the outer edge of the side column 2 located on the right side, and the hinges 5 are installed on the side column 2 through fasteners 7; bolt hook plates 6 are arranged on the left sides of the two end iron clads 4, and the bolt hook plates 6 are installed on the end iron clads 4 through fasteners 7;
[0044] See also Figure 2 As shown, the base plate 1 and the two side columns 2 are an integrated structure; the left and right sides of the base plate 1 are bent upward, inward and then downward respectively to form a hollow side column 2. Specifically, the side of the side column 2 is provided with waist-shaped process holes 21 corresponding to the middle vertical ribs 3; the side column 2 on the right side is provided with a plurality of first assembly holes 22 for installing the hinge 5, and the two ends of the side column 2 on the left side are provided with a plurality of second assembly holes 23 for installing the bolt hook plate 6; see Figure 7 and Figure 8 As shown, the fastener 7 includes a rivet 72 and a sleeve 71. The sleeve 71 is inserted into each of the first assembly hole 22 and the second assembly hole 23. In this embodiment, the base plate and the two side columns are formed by roll forming process, and the rolls are punched by the unwinding machine, the flattening machine, and the punching die assembly, roll forming, laser welding of the left and right overlapping tables, and the cut to length is completed. The rivet is formed by cold stirrup and heat treatment process; the sleeve is processed by a round tube machine.
[0045] See also Figure 3 As shown, the middle vertical rib 3 includes a first flat plate 31, the front and rear sides of the first flat plate 31 are bent downward to form a first vertical plate 32, and the lower edge of the first vertical plate 32 is bent outward to form a first flange 33 for supporting the upper surface of the base plate 1. Specifically, the left and right ends of the first flange 33 are respectively provided with first notch portions 34 adapted to the side column 2. In this embodiment, the middle vertical rib adopts a mold blanking and forming process.
[0046] See also Figure 4 As shown, the end iron 4 includes a second flat plate 41, and the second flat plate 41 is provided with a first through hole 42 for the rivet 72 to pass through; the outer side of the second flat plate 41 is bent downward to form a second vertical plate 43, and the lower end of the second vertical plate 43 is bent inward to form a second flange 44 for abutting against the lower surface of the substrate 1; the inner side of the second flat plate 41 is bent downward to form a third vertical plate 45, and the lower end of the third vertical plate 45 is bent inward to form a third flange 46 for abutting against the upper surface of the substrate 1. Specifically, the left and right ends of the third vertical plate 45 are respectively provided with a second notch 47 adapted to the side column 2. In this embodiment, the end iron is formed by a die blanking and forming process.
[0047] See also Figure 5As shown, the hinge 5 comprises a first mounting plate 51, the first mounting plate 51 is provided with a second through hole 52 for the rivet 72 to pass through, and a rewinding portion 53 is provided on the outer side of the first mounting plate 51. In this embodiment, the hinge adopts a die blanking and forming process.
[0048] See also Figure 6 As shown, the bolt hook plate 6 includes a second mounting plate 61, the second mounting plate 61 is provided with a third through hole 62 for the rivet 72 to pass through, and the outer end of the second mounting plate 61 extends out of the iron clad end 4 and is provided with a hook groove 63. In this embodiment, the bolt hook plate adopts a die blanking and forming process.
[0049] The installation process of the utility model is:
[0050] The side panels (base plate and two side columns) of the parts are placed on the assembly table, and the iron-clad ends of the parts (left / right symmetrical parts) are inserted into the two ends of the side panels, aligned up and down, and fixed left and right with laser welding; the vertical ribs in the parts are inserted into the inner side panels of the parts, and the spacing is evenly divided and fixed with laser welding; the parts sleeves are inserted into the hinge holes and bolt hook plate holes; the parts bolt hook plate and the parts hinge are placed on the upper holes of the sleeves to maintain coaxiality; the parts rivets are inserted; finally, automatic riveting equipment is used to complete the fully automatic riveting, and the semicircular mushroom head is formed after riveting, and the automatic riveting is completed in sequence.
[0051] The utility model has the following advantages:
[0052] 1.Integrated design, integrity.
[0053] 2. Fully automatic CNC integrated roll forming (punching assembly holes, process holes, roll forming, laser automatic welding, and sizing cutting).
[0054] 3. Reduced labor costs, reduced labor intensity, and improved production efficiency.
[0055] 4. The product consistency is high, and the product quality and strength are significantly improved.
[0056] 5. Greatly reduces harm to the human body and reduces pollution to the environment.
[0057] 6. Suitable for modular assembly and remote assembly, solving the shortcoming of high logistics costs.
[0058] In the description of the specification, the description with reference to the terms "one embodiment", "preferably", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model, and the schematic expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0059] Through the description of the above structure and principle, technicians in the relevant technical field should understand that the present invention is not limited to the above-mentioned specific implementation methods. Improvements and substitutions based on the present invention using the known technology in the field all fall within the protection scope of the present invention and should be defined by the claims.
Claims
1. An integrally formed, fully riveted, assembled side panel assembly, comprising a base plate (1), characterized in that: Side columns (2) are respectively arranged on the left and right sides of the base plate (1), and end iron plates (4) are respectively arranged on the front and rear ends of the base plate (1), and a plurality of middle vertical ribs (3) are arranged between the two side columns (2); a plurality of hinges (5) are arranged on the outer edge of the side column (2) on the right side, and the hinges (5) are installed on the side column (2) through fasteners (7); bolt hook plates (6) are arranged on the left sides of the end iron plates (4), and the bolt hook plates (6) are installed on the end iron plates (4) through fasteners (7); the fasteners (7) include rivets (72) and shaft sleeves (71).
2. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The base plate (1) and the two side columns (2) are an integrated structure; the left and right sides of the base plate (1) are respectively bent upwards, inwards and then downwards to form hollow side columns (2).
3. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The side surface of the side column (2) is provided with waist-shaped process holes (21) corresponding to the middle vertical ribs (3) one by one; a plurality of first assembly holes (22) for installing hinges (5) are opened on the outside of the side column (2) on the right side, and a plurality of second assembly holes (23) for installing bolt hook plates (6) are opened at both ends of the side column (2) on the left side; the shaft sleeve (71) is inserted into each of the first assembly holes (22) and the second assembly holes (23).
4. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The middle vertical rib (3) comprises a first flat plate (31), the front and rear sides of the first flat plate (31) are respectively bent downward to form a first vertical plate (32), and the lower edge of the first vertical plate (32) is bent outward to form a first flange (33) for supporting the upper surface of the base plate (1).
5. The integrally formed fully riveted assembled side panel assembly according to claim 4 is characterized in that: The left and right ends of the first flange (33) are respectively provided with first notch portions (34) adapted to the side columns (2).
6. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The end iron wrap (4) is internally wrapped with a middle vertical rib (3).
7. The integrally formed fully riveted assembled side panel assembly according to claim 6 is characterized in that: The end iron (4) comprises a second flat plate (41), and the second flat plate (41) is provided with a first through hole (42) for the rivet (72) to pass through; the outer side edge of the second flat plate (41) is bent downward to form a second vertical plate (43), and the lower end of the second vertical plate (43) is bent inward to form a second flange (44) for abutting against the lower surface of the base plate (1); the inner side edge of the second flat plate (41) is bent downward to form a third vertical plate (45), and the lower end of the third vertical plate (45) is bent inward to form a third flange (46) for abutting against the upper surface of the base plate (1).
8. The integrally formed fully riveted assembled side panel assembly according to claim 7 is characterized in that: The left and right ends of the third vertical plate (45) are respectively provided with second notch portions (47) adapted to the side columns (2).
9. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The hinge (5) comprises a first mounting plate (51), the first mounting plate (51) is provided with a second through hole (52) for the rivet (72) to pass through, and a rewinding portion (53) is provided on the outer side of the first mounting plate (51).
10. The integrally formed fully riveted assembled side panel assembly according to claim 1 is characterized in that: The bolt hook plate (6) comprises a second mounting plate (61), the second mounting plate (61) is provided with a third through hole (62) for the rivet (72) to pass through, and the outer end of the second mounting plate (61) is iron-clad (4) and provided with a hook groove (63).