Simple and convenient coating filling machine
By designing simple coating filling machines, automatic filling is used to use the diaphragm pump and electronic scale to solve the problem of high equipment cost and low manual efficiency during the coating packaging process in the existing technology, and improve the filling efficiency and applicability.
Patent Information
- Application Number
- CN202421081277.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the process of coating packaging, the fully automatic packaging equipment has large investment, wide area and high production costs, which are not suitable for small batch production; while manual operation is low in production efficiency.
A simple coating irrigation machine is designed, including the workbench, diaphragm pump, filter, first solenoid valve and electronic scale. The coordination of the diaphragm pump and electronic scale can be achieved to achieve automated coating filling process.
It improves the irrigation efficiency of coatings, reduces production costs, is suitable for small batch production, and is convenient to operate.
Smart Images
Figure CN222408653U_ABST
Abstract
Description
Technical Field
[0001] The embodiment of the utility model relates to the technical field of filling, and in particular to a simple paint filling machine. Background Art
[0002] Paint is a chemical material produced on the production line.
[0003] The produced and processed paint must finally be packaged in packaging containers for storage and circulation.
[0004] The inventors of the present application have found that when packaging the coating, if fully automatic packaging equipment is used, the capital investment is large, the land is large, the production cost is high, and it is not suitable for small-batch production; if the coating is collected and then weighed and packaged manually by workers, the production efficiency is low. Utility Model Content
[0005] The purpose of the utility model is to provide a simple paint filling machine to solve the problems in the above-mentioned background technology.
[0006] The embodiment of the utility model provides a simple paint filling machine, including: a workbench, a diaphragm pump, a filter, a first solenoid valve and an electronic scale:
[0007] The diaphragm pump, the filter and the electronic scale are arranged on the workbench, and the diaphragm pump and the electronic scale are respectively located on both sides of the filter;
[0008] The diaphragm pump is connected to a high-pressure gas source via a gas pipeline, and a second solenoid valve is provided on the gas pipeline;
[0009] The input end of the diaphragm pump is connected to the paint storage container through a feed pipeline, the output end is connected to the inlet of the filter through a discharge pipeline, and the outlet of the filter is connected to a discharge hose;
[0010] The first solenoid valve is arranged at the end of the discharge hose;
[0011] The first solenoid valve, the second solenoid valve and the electronic scale are electrically connected to the controller respectively. The electronic scale is used to weigh the filling container and send a weight signal to the controller. The controller is used to control the opening and closing of the first solenoid valve and the second solenoid valve.
[0012] Based on the above scheme, it can be known that the simple paint filling machine of the utility model is provided with a workbench, a diaphragm pump, a filter, a first solenoid valve, an electronic scale and a controller. The diaphragm pump, the filter and the electronic scale are arranged on the workbench. The diaphragm pump is connected to the high-pressure gas source through a gas pipeline. A second solenoid valve is arranged on the gas pipeline. The diaphragm pump is connected to the paint storage container through a feed pipeline and is connected to the filter through a discharge pipeline. The filter is connected to a discharge hose. The first solenoid valve is arranged at the end of the discharge hose. The simple paint filling machine of the utility model, the filling container is placed on the electronic scale, the controller controls the first solenoid valve and the second solenoid valve to open, under the action of the diaphragm pump, the paint in the storage container flows out from the discharge hose into the filling container, the electronic scale weighs the filling container, when the weight reaches the preset value, the electronic scale sends a signal to the controller, the controller closes the first solenoid valve and the second solenoid valve, at this time, the paint in the filling container is the set packaging weight, the operator can just package the filling container, it is convenient to use, and the filling efficiency of the paint is improved.
[0013] In a feasible solution, it also includes: a fixing frame;
[0014] The fixing frame comprises: a fixing rod and a movable rod;
[0015] The fixed rod is vertically arranged on the workbench, one end of the movable rod is slidably sleeved on the fixed rod, and the end of the discharge hose is fixed on the movable rod.
[0016] In a feasible solution, it also includes: a foot switch;
[0017] The foot switch is placed on the ground and is electrically connected to the controller.
[0018] In a feasible solution, the bottom of the workbench is provided with universal wheels;
[0019] A push handle is provided on one side of the workbench.
[0020] In a feasible solution, the feed pipeline is provided with a control valve.
[0021] In a feasible solution, both the discharge pipeline and the gas pipeline are provided with pressure gauges. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 It is a schematic front view of a simple paint filling machine in an embodiment of the utility model;
[0024] Figure 2 It is a top view schematic diagram of a simple paint filling machine in an embodiment of the utility model.
[0025] Numbers in the figure:
[0026] 1. Workbench; 11. Universal wheel; 12. Push handle; 2. Diaphragm pump; 3. Filter; 41. First solenoid valve; 42. Second solenoid valve; 43. Control valve; 5. Electronic scale; 61. Gas pipeline; 62. Feed pipeline; 63. Discharge pipeline; 64. Discharge hose; 7. Fixed bracket; 71. Fixed rod; 72. Movable rod; 8. Foot switch; 9. Pressure gauge. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The following specific embodiments are used to describe the technical solution of the utility model in detail. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0031] As described in the background technology of the present application, the produced and processed coatings must eventually be packaged in packaging containers for storage and circulation.
[0032] The inventor of the present application has found that when packaging the coating, if a fully automatic packaging device is used, the capital investment is large, the land is large, the production cost is high, and it is not suitable for small-batch production. The coating produced and processed in small batches is generally collected in a collection container first, and then workers manually weigh the coating and pack it in the packaging container. The packing process is time-consuming and labor-intensive, and the efficiency is low.
[0033] In order to solve the above problems, the inventor of the present application proposed the technical solution of the present application, and the specific embodiments are as follows:
[0034] Figure 1 This is a schematic diagram of the main view of a simple paint filling machine in an embodiment of the utility model. Figure 2 It is a top view schematic diagram of a simple paint filling machine in an embodiment of the utility model.
[0035] like Figure 1 , Figure 2 As shown, the simple paint filling machine of this embodiment includes: a workbench 1, a diaphragm pump 2, a filter 3, a first solenoid valve 41 and an electronic scale 5.
[0036] The diaphragm pump 2 , the filter 3 and the electronic scale 5 are respectively arranged on the table surface of the workbench 1 , and the diaphragm pump 2 and the electronic scale 5 are respectively located on the left and right side of the filter 3 .
[0037] The diaphragm pump 2 is a pneumatic diaphragm pump, which is connected to an external high-pressure gas source through a gas pipeline 61. A second solenoid valve 42 is provided on the gas pipeline 61. High-pressure gas (high-pressure air) is used to drive the diaphragm pump 2 to open and close. The second solenoid valve 42 controls the opening and closing of the gas pipeline 61.
[0038] The input end of the diaphragm pump 2 is connected and communicated with the discharge port of the paint production line or the paint storage container through the feed pipeline 62, and the output end of the diaphragm pump 2 is connected to the inlet of the filter 3 through the discharge pipeline 63, and the outlet of the filter 3 is connected to one end of the discharge hose 64.
[0039] The first solenoid valve 41 is disposed on the discharge hose 64 , and is located at the end (outlet) of the discharge hose 64 .
[0040] The first solenoid valve 41 , the second solenoid valve 42 and the electronic scale 5 are electrically connected to the controller respectively. The electronic scale 5 is used to weigh the filling container and send a weight signal to the controller. The controller is used to control the opening and closing of the first solenoid valve 41 and the second solenoid valve 42 .
[0041] In this embodiment, when in use, the filling container is placed on the electronic scale, the controller controls the first solenoid valve and the second solenoid valve to open, and under the action of the diaphragm pump, the paint in the storage container enters the filter, and after being filtered by the filter, it flows out from the discharge hose into the filling container. The electronic scale weighs the filling container. When the weight of the filling container reaches the preset value, the electronic scale sends a weight signal to the controller. After receiving the weight signal sent by the electronic scale, the controller closes the first solenoid valve and the second solenoid valve, and the diaphragm pump stops working. At this time, the paint in the filling container is the set packaging weight, and the operator can package the filling container, thereby improving the filling efficiency of the paint. Place the next filling container on the electronic scale to continue to package the paint.
[0042] It is not difficult to find from the above content that the simple paint filling machine of this embodiment is provided with a workbench, a diaphragm pump, a filter, a first solenoid valve, an electronic scale and a controller. The diaphragm pump, the filter and the electronic scale are provided on the workbench. The diaphragm pump is connected to the high-pressure gas source through a gas pipeline. A second solenoid valve is provided on the gas pipeline. The diaphragm pump is connected to the paint storage container through a feed pipeline and is connected to the filter through a discharge pipeline. The filter is connected to a discharge hose. The first solenoid valve is provided at the end of the discharge hose. The simple paint filling machine of this embodiment, the filling container is placed on the electronic scale. The controller controls the first solenoid valve and the second solenoid valve to open. Under the action of the diaphragm pump, the paint in the storage container flows out from the discharge hose into the filling container. The electronic scale weighs the filling container. When the weight reaches the preset value, the electronic scale sends a signal to the controller. The controller closes the first solenoid valve and the second solenoid valve. At this time, the paint in the filling container is the set packaging weight. The operator can just package the filling container. It is convenient to use and improves the filling efficiency of the paint.
[0043] Optionally, the simple paint filling machine in this embodiment further includes: a fixing frame 7.
[0044] The fixing frame 7 includes a fixing rod 71 and a movable rod 72 .
[0045] The fixed rod 71 is vertically arranged on the table surface of the workbench 1, and is located between the filter 3 and the electronic scale 5. One end of the movable rod 72 can be slidably sleeved on the fixed rod 71 through a clamp, and can be fixed by a locking bolt. The end (outlet end) of the discharge hose 64 is fixed on the movable rod 72, and the outlet of the discharge hose 64 is located above the electronic scale 5.
[0046] In this embodiment, the discharge hose is fixedly arranged on the movable rod of the fixing frame and is located above the electronic scale. When the filling container is placed on the electronic scale, the outlet of the discharge hose is located just above the filling container, and when the paint flows out of the discharge hose, it just enters the filling container, which is convenient to use.
[0047] Optionally, the simple paint filling machine in this embodiment further includes: a foot switch 8.
[0048] The foot switch 8 is placed on the ground and is electrically connected to the controller.
[0049] In this embodiment, the foot switch is electrically connected to the controller. When the weight of the paint in the filling container reaches a preset value, the controller controls the first solenoid valve and the second solenoid valve to close. The operator removes the filling container from the electronic scale for sealing, and places the empty filling container on the electronic scale again, and then steps on the foot switch, and the controller controls the first solenoid valve and the second solenoid valve to open, and then filling can be performed again, which is convenient for the operator to use.
[0050] Optionally, in the simple paint filling machine of this embodiment, universal wheels 11 are provided at the bottom of the four top corners of the workbench 1, and a push handle 12 is provided on one side of the workbench 1 to facilitate the overall movement of the filling machine.
[0051] Optionally, the simple paint filling machine in this embodiment is provided with a control valve 43 on the feed pipeline 62 .
[0052] Optionally, the simple paint filling machine in this embodiment is provided with pressure gauges 9 on both the gas pipeline 61 and the discharge pipeline 63, so as to monitor the pressure of the pipelines in real time.
[0053] In the present invention, unless otherwise clearly specified and limited, a first feature being “on” or “under” a second feature may mean that the first feature and the second feature are in direct contact, or the first feature and the second feature are in indirect contact via an intermediate medium.
[0054] Moreover, the first feature being “above”, “above”, and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being “below”, “below”, and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0056] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A simple paint filling machine, characterized in that: include: Workbench, diaphragm pump, filter, first solenoid valve, electronic scale and controller: The diaphragm pump, the filter and the electronic scale are arranged on the workbench, and the diaphragm pump and the electronic scale are respectively located on both sides of the filter; The diaphragm pump is connected to a high-pressure gas source via a gas pipeline, and a second solenoid valve is provided on the gas pipeline; The input end of the diaphragm pump is connected to the paint storage container through a feed pipeline, the output end is connected to the inlet of the filter through a discharge pipeline, and the outlet of the filter is connected to a discharge hose; The first solenoid valve is arranged at the end of the discharge hose; The first solenoid valve, the second solenoid valve and the electronic scale are electrically connected to the controller respectively. The electronic scale is used to weigh the filling container and send a weight signal to the controller. The controller is used to control the opening and closing of the first solenoid valve and the second solenoid valve.
2. The simple paint filling machine according to claim 1 is characterized in that: Also includes: Fixed frame; The fixing frame comprises: a fixing rod and a movable rod; The fixed rod is vertically arranged on the workbench, one end of the movable rod is slidably sleeved on the fixed rod, and the end of the discharge hose is fixed on the movable rod.
3. The simple paint filling machine according to claim 2 is characterized in that: Also includes: Foot switch; The foot switch is placed on the ground and is electrically connected to the controller.
4. The simple paint filling machine according to claim 1 is characterized in that: The bottom of the workbench is provided with universal wheels; A push handle is provided on one side of the workbench.
5. The simple paint filling machine according to claim 1 is characterized in that: The feed pipeline is provided with a control valve.
6. The simple paint filling machine according to claim 1, characterized in that: The discharge pipeline and the gas pipeline are both provided with pressure gauges.