Battery cover processing system with automatic transmission and correction functions

Abstract

The utility model provides a battery cover processing system with automatic transmission and correction functions. The battery cover processing system comprises a conveying mechanism used for conveying battery covers and a positioning mechanism arranged at one end, outputting the battery covers, of the conveying mechanism, the positioning mechanism comprises a vertical frame, a rotating unit arranged on the vertical frame, a correcting table controlled by the rotating unit to rotate, a material guiding frame arranged on the vertical frame and formed on the outer side of the correcting table, and a sensor assembly used for detecting the position of the battery cover. The correcting table is concavely arranged to form a containing groove used for containing the battery cover, and the material guiding frame is provided with a guiding part which extends to the output end of the conveying mechanism and is used for guiding the battery cover output by the conveying mechanism to enter the containing groove. Through the positioning mechanism, automatic correction of the position of the battery cover is rapidly and accurately completed, so that the strict requirements of subsequent assembly are met, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy manufacturing mechanical equipment, in particular to a battery cover processing system with automatic transmission and correction. Background Art

[0002] In the battery manufacturing industry, the battery cover is an important part of the battery assembly, and its installation accuracy directly affects the sealing, safety performance and overall performance of the battery. Therefore, the battery cover processing technology has become a key factor in improving the overall quality and production efficiency of the battery. When handling the battery cover, the traditional manual operation mode often leads to slow operation speed and unstable positioning accuracy due to reliance on manual visual inspection and manual adjustment. This limits production efficiency and may also cause installation deviations due to human errors.

[0003] Although there are existing automated equipment for processing battery covers that can replace manual operations, there are still problems of low correction efficiency and insufficient precision in the process of automatic transmission and angle correction of the battery covers, resulting in low production efficiency.

[0004] In view of this, it is necessary to improve the battery cover processing system in the prior art to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to disclose a battery cover processing system with automatic transmission and correction, which is used to solve the many defects of the battery cover processing system in the prior art, especially to achieve automatic correction of the battery cover completion position quickly and accurately to meet the stringent requirements of subsequent assembly and improve production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides a battery cover processing system for automatic transmission and correction, comprising: a conveying mechanism for transmitting the battery cover, and a positioning mechanism configured at one end of the conveying mechanism for outputting the battery cover;

[0007] The positioning mechanism includes: a stand, a rotating unit arranged on the stand, a correction table controlled by the rotating unit to rotate, a guide frame arranged on the stand and formed outside the correction table, and a sensor assembly for detecting the position of the battery cover;

[0008] The correction platform is recessed to form a receiving groove for accommodating the battery cover, and the guide rack is constructed with a guide portion extending to the output end of the conveying mechanism to guide the battery cover output by the conveying mechanism into the receiving groove.

[0009] As a further improvement of the present invention, the guide portion is constructed to form a limiting portion for guiding the battery cover to move along the transmission direction of the conveying mechanism.

[0010] As a further improvement of the utility model, the battery cover is constructed with a positioning through hole.

[0011] As a further improvement of the present invention, the sensor assembly is used to detect the position of the positioning through hole.

[0012] As a further improvement of the present invention, the conveying mechanism includes: a frame, a conveyor belt unit arranged on the frame, and a material shifting assembly arranged on one end of the conveyor belt unit close to the positioning mechanism, and the material shifting assembly is used to push the battery cover transmitted by the conveyor belt unit to the guide part.

[0013] As a further improvement of the present invention, the material shifting assembly includes: a support plate, a pushing unit configured on the support plate, a pushing block controlled by the pushing unit to push the battery cover to move along the transmission direction of the conveyor belt unit, and a lifting unit for driving the support plate to rise and fall longitudinally.

[0014] As a further improvement of the present invention, a limiting groove is constructed at one end of the push block close to the bearing surface of the conveyor belt unit, so as to accommodate part of the battery cover through the limiting groove when the battery cover is pushed to move.

[0015] As a further improvement of the present invention, the material shifting assembly further comprises: a guide rail arranged on the support plate along the transmission direction of the conveyor belt unit, and the push block is constructed as a guide block that forms a sliding fit with the guide rail.

[0016] As a further improvement of the present invention, the lifting unit includes: a column passing through the support plate, a connecting block arranged on the support plate, a connecting plate fixed to the column and spaced apart from the support plate, and a vertical driving unit arranged on the connecting plate and connected to the connecting block. The main shaft of the vertical driving unit drives the support plate to move up and down along the column by connecting the connecting block.

[0017] As a further improvement of the present invention, the sensor assembly includes: a third sensor for detecting the position of the positioning through hole, a second sensor configured on the guide part to monitor whether the battery cover output by the conveying mechanism passes through the guide part, and a first sensor for detecting whether there is a battery cover in the receiving groove.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: in the process of transmitting the battery cover from the conveying mechanism to the positioning mechanism, the guide part can guide the battery cover to smoothly transition from the conveying mechanism to the receiving groove of the correction table, and then the rotation unit is used to control the rotation of the correction table to adjust the angle of the battery cover. In the process of rotation of the battery cover, the set reference mark of the battery cover is detected and identified by the sensor component. When the set reference mark of the battery cover is detected, the rotation of the correction table is stopped to correct the battery cover to a preset standard angle. The automatic transmission and correction battery cover processing system realizes precise positioning and angle correction of the battery cover through the positioning mechanism, ensures the accuracy and consistency of the battery cover angle processing, reduces manual intervention, and thus improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The overall diagram of the battery cover processing system for automatic transmission and correction disclosed by the utility model;

[0020] Figure 2 Another overall view of the battery cover processing system;

[0021] Figure 3 Another overall view of the battery cover processing system;

[0022] Figure 4 for Figure 3 Enlarged view shown at center circle G. DETAILED DESCRIPTION

[0023] The present invention is described in detail below in conjunction with the various embodiments shown in the accompanying drawings, but it should be noted that these embodiments are not limitations of the present invention, and any equivalent transformations or substitutions in functions, methods, or structures made by ordinary technicians in the field based on these embodiments are all within the scope of protection of the present invention.

[0024] Please refer to Figures 1 to 4 A specific embodiment of a battery cover processing system with automatic transmission and correction is disclosed.

[0025] Ginseng Figure 1 As shown, in this embodiment, the automatic transmission and correction battery cover processing system 100 includes: a conveying mechanism 50 for conveying the battery cover 300, and a positioning mechanism 60 configured at one end of the conveying mechanism 50 outputting the battery cover 300; Figure 1 The battery cover 300 is stably and orderly transferred to the positioning mechanism 60 in the direction indicated by the middle arrow G1, and the battery cover 300 is corrected in angle by the positioning mechanism 60.

[0026] Ginseng Figures 1 to 3As shown, the positioning mechanism 60 includes: a stand 61, a rotating unit 62 (e.g., a servo motor, etc.) disposed on the stand 61, a correction table 63 controlled by the rotating unit 62 to rotate, a guide frame 64 disposed on the stand 61 and formed outside the correction table 63, and a sensor assembly 65 for detecting the position of the battery cover 300; the stand 61 provides a stable support structure for the correction table 63 and the guide frame 64. The correction table 63 is recessed to form a receiving groove 631 for accommodating the battery cover 300, and the guide frame 64 is constructed to extend to the output end of the conveying mechanism 50 to guide the battery cover 300 output by the conveying mechanism 50 into the receiving groove 631.

[0027] During the process of the conveying mechanism 50 transferring the battery cover 300 to the positioning mechanism 60, the guide portion 641 can guide the battery cover 300 to smoothly transition from the conveying mechanism 50 to the receiving slot 631 of the correction platform 63. The correction platform 63 can accurately accommodate a single battery cover 300 through the receiving slot 631, and the position of the battery cover 300 is detected by the sensor assembly 65. When the sensor assembly 65 detects that the receiving slot 631 of the correction platform 63 has successfully received a battery cover 300 and confirms that the position of the battery cover 300 is suitable for correction, the conveying mechanism 50 will suspend the conveying in time to avoid the new battery cover from accidentally entering during the correction process, thereby ensuring the independence and accuracy of each correction operation. Subsequently, the rotation of the correction platform 63 is controlled by the rotation unit 62 to adjust the angle of the battery cover 300. During the rotation of the battery cover 300, the set reference mark of the battery cover 300 is detected and identified by the sensor assembly 65. When the set reference mark of the battery cover 300 is detected, the rotation of the correction platform 63 is stopped to correct the battery cover 300 to a preset standard angle. Subsequently, the battery cover 300 with the standard angle is sent to the next process through an external moving device (not shown), and then the conveying mechanism 50 resumes the transmission of the battery cover 300.

[0028] The automatic transmission and correction battery cover processing system 100 realizes the precise positioning and angle correction of the battery cover 300 through the positioning mechanism 60, ensures the accuracy and consistency of the angle processing of the battery cover 300, reduces manual intervention, and thus improves production efficiency.

[0029] Ginseng Figure 1 and Figure 4 As shown, the guide portion 641 is configured with a limit portion 642 for guiding the battery cover 300 to move along the transmission direction of the conveying mechanism 50. In the process of the guide portion 641 guiding the battery cover 300 to transition from the conveying mechanism 50 to the receiving groove 631, the limit portion 642 guides the battery cover 300 along the transmission direction of the conveying mechanism 50. Figure 4 The transmission path in the direction indicated by the middle arrow G1 advances smoothly and constrains the moving trajectory of the battery cover 300, ensuring that the battery cover 300 maintains the correct direction and posture during the transfer from the conveying mechanism 50 to the correction platform 63 to avoid deviation.

[0030] The battery cover 300 is constructed with a positioning through hole 301. In order to achieve accurate correction of the angle of the battery cover 300, the natural features in the structure of the battery cover 300 (i.e., the positioning through hole 301) are used as reference marks for angle setting. The positioning through hole 301 is not only an interface for physical assembly, but also a positioning point for correcting the standard angle of the battery cover 300.

[0031] The sensor assembly 65 is used to detect the position of the positioning through hole 301. The relative position information of the positioning through hole 301 is quickly and accurately captured by the sensor assembly 65 to guide the rotation unit 62 to control the battery cover 300 to make necessary angle adjustments, ensuring that each battery cover 300 can be accurately corrected to a preset standard angle, thereby improving the production efficiency and assembly quality of the battery cover 300 and ensuring that subsequent assembly steps can be seamlessly connected.

[0032] Ginseng Figures 1 to 4 As shown, the sensor assembly 65 includes: a third sensor 653 for detecting the position of the positioning through hole 301, a second sensor 652 configured on the guide part 641 to monitor whether the battery cover 300 output by the conveying mechanism 50 passes through the guide part 641, and a first sensor 651 for detecting whether the battery cover 300 exists in the receiving slot 631. The stand 61 is configured with a support 66 for mounting the third sensor 653, so that the third sensor 653 is located above the correction table 63. Preferably, the third sensor 653 adopts a laser sensor, which is specially used to detect the positioning through hole 301 on the battery cover 300 with high resolution and accuracy. The laser sensor can accurately determine the position of the positioning through hole 301 by emitting a laser beam and analyzing the change of the reflected light, so as to ensure the accurate positioning of the angle correction of the battery cover 300. Preferably, the first sensor 651 and the second sensor 652 are both photoelectric sensors, and the first sensor 651 uses the principle of light interruption to detect whether the battery cover 300 exists, so as to monitor the occupancy state of the receiving slot 631. The second sensor 652 is used to monitor the passing state of the battery cover 300 during the conveying process to ensure that each battery cover 300 can be smoothly transferred to the correction platform 63 to avoid misalignment or omission.

[0033] Ginseng Figure 1As shown, the conveying mechanism 50 includes: a frame 51, a conveyor belt unit 52 configured on the frame 51, and a material-digging assembly 53 configured on one end of the conveyor belt unit 52 near the positioning mechanism 60, and the material-digging assembly 53 is used to push the battery cover 300 transmitted by the conveyor belt unit 52 to the guide portion 641. It should be noted that the conveyor belt unit 52 adopts a belt conveyor, which transmits the battery cover 300 at a constant speed and in a stable manner to ensure the stability of the battery cover 300 during the transmission process, wherein the conveyor belt material of the conveyor belt unit 52 has wear resistance, antistatic properties and friction characteristics when in contact with the surface of the battery cover 300, ensuring that the positioning accuracy of the battery cover 300 is maintained while transmitting. The battery cover 300 that is about to reach the positioning mechanism 60 is accurately and gently pushed from the conveyor belt unit 52 to the guide portion 641 through the material-digging assembly 53, so as to reduce bumps and position deviations during the transition of the battery cover 300 from the conveyor belt unit 52 to the correction table 63, so as to facilitate subsequent precise positioning and correction operations.

[0034] Ginseng Figure 2 and Figure 3 As shown, the material shifting assembly 53 includes: a support plate 531, a pushing unit 532 disposed on the support plate 531, a pushing block 533 controlled by the pushing unit 532 to push the battery cover 300 along the transmission direction of the conveyor unit 52, and a lifting unit 54 for driving the support plate 531 to move up and down in the longitudinal direction. Figure 4 The battery cover 300 is pushed in the direction indicated by the middle arrow G1 to push the battery cover 300 to the guide portion 641. The lifting unit 54 is used to control the lifting movement of the support plate 531 in the longitudinal direction to adjust the relative height between the push block 533 and the bearing surface of the conveyor unit 52 to avoid blocking or unnecessary contact with the battery cover 300 when not in operation, and the height position of the push block 533 can also be accurately adjusted when necessary to adapt to battery covers 300 of different sizes or thicknesses, thereby increasing the adaptability and flexibility of the automatic transmission and correction battery cover processing system 100 to changes in battery cover 300 products.

[0035] Ginseng Figure 4As shown, a limiting groove 537 is constructed at one end of the push block 533 close to the bearing surface of the conveyor unit 52, so that a part of the battery cover 300 can be accommodated through the limiting groove 537 when the battery cover 300 is pushed to move. The limiting groove 537 can ensure the accuracy of the push block 533 when contacting the battery cover 300, so that when the push block 533 pushes the battery cover 300 to move, the limiting groove 537 envelops the edge of the battery cover 300, so that the push block 533 can more firmly control the battery cover 300, reduce the sliding or offset phenomenon during the pushing process of the battery cover 300, and play a slight guiding and positioning role on the battery cover 300, so that the battery cover 300 can accurately enter the guide part 641, further improving the accuracy and stability of the automatic transmission and correction battery cover processing system 100.

[0036] Ginseng Figure 3 As shown, the material shifting assembly 53 further includes: a guide rail 535 disposed on the support plate 531 along the transmission direction of the conveyor belt unit 52, and the push block 533 is constructed with a guide block 536 that forms a sliding fit with the guide rail 535. Figure 4 During the process of pushing the battery cover 300 in the direction indicated by the middle arrow G1, the guide block 536 enables the push block 533 to slide smoothly along the guide rail 535, and enables the push block 533 to slide stably along the preset path, avoiding lateral deviation or vibration of the push block 533, thereby improving the straightness and accuracy of the battery cover 300 pushing process.

[0037] Ginseng Figures 1 to 3 As shown, the lifting unit 54 includes: a column 541 passing through the support plate 531, a connecting block 542 arranged on the support plate 531, a connecting plate 543 fixed to the column 541 and spaced apart from the support plate 531, and a vertical driving unit 544 arranged on the connecting plate 543 and connected to the connecting block 542. The main shaft of the vertical driving unit 544 (for example, a cylinder or a linear motor, etc.) drives the support plate 531 to move up and down along the column 541 by connecting to the connecting block 542. When it is necessary to adjust the height of the push block 533 to adapt to different requirements of the battery cover 300 or changes in the processing process, the vertical drive unit 544 drives the connecting block 542 to move up and down through the main shaft, and drives the support plate 531 to perform stable and precise vertical lifting along the column 541 to adjust the height position of the push block 533, ensuring that the push block 533 accurately contacts the battery cover 300 at different heights, thereby achieving precise guidance of the battery cover 300 during the pushing process, and avoiding unnecessary interference with the battery cover 300 at the front when not in working condition.

[0038] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the utility model. They are not intended to limit the protection scope of the utility model. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the utility model should be included in the protection scope of the utility model.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A battery cover processing system with automatic transmission and correction, characterized in that: include: A conveying mechanism for conveying the battery cover, and a positioning mechanism disposed at one end of the conveying mechanism for outputting the battery cover; The positioning mechanism includes: a stand, a rotating unit arranged on the stand, a correction table controlled by the rotating unit to rotate, a guide frame arranged on the stand and formed outside the correction table, and a sensor assembly for detecting the position of the battery cover; The correction platform is recessed to form a receiving groove for accommodating the battery cover, and the guide rack is constructed with a guide portion extending to the output end of the conveying mechanism to guide the battery cover output by the conveying mechanism into the receiving groove.

2. The battery cover processing system for automatic transmission and correction according to claim 1, characterized in that: The guide portion is configured to form a limiting portion for guiding the battery cover to move along a transmission direction of the conveying mechanism.

3. The battery cover processing system for automatic transmission and correction according to claim 1, characterized in that: The battery cover is configured with a positioning through hole.

4. The battery cover processing system for automatic transmission and correction according to claim 3, characterized in that: The sensor assembly is used to detect the position of the positioning through hole.

5. The battery cover processing system for automatic transmission and correction according to claim 1, characterized in that: The conveying mechanism includes: a frame, a conveyor belt unit arranged on the frame, and a material shifting assembly arranged on one end of the conveyor belt unit close to the positioning mechanism, wherein the material shifting assembly is used to push the battery cover transmitted by the conveyor belt unit to the guide portion.

6. The battery cover processing system for automatic transmission and correction according to claim 5, characterized in that: The material shifting assembly includes: a support plate, a pushing unit configured on the support plate, a pushing block controlled by the pushing unit to push the battery cover to move along the transmission direction of the conveyor unit, and a lifting unit for driving the support plate to rise and fall in the longitudinal direction.

7. The battery cover processing system for automatic transmission and correction according to claim 6, characterized in that: A limiting groove is constructed at one end of the pushing block close to the bearing surface of the conveyor unit, so as to accommodate part of the battery cover through the limiting groove when the battery cover is pushed to move.

8. The battery cover processing system for automatic transmission and correction according to claim 6, characterized in that: The material shifting assembly further comprises: a guide rail arranged on the support plate along the transmission direction of the conveyor belt unit, and the push block is constructed to form a guide block that forms a sliding fit with the guide rail.

9. The battery cover processing system for automatic transmission and correction according to claim 6, characterized in that: The lifting unit includes: a column passing through the support plate, a connecting block arranged on the support plate, a connecting plate fixed to the column and spaced apart from the support plate, and a vertical driving unit arranged on the connecting plate and connected to the connecting block. The main shaft of the vertical driving unit drives the support plate to move up and down along the column by connecting to the connecting block.

10. The battery cover processing system for automatic transmission and correction according to claim 4, characterized in that: The sensor assembly includes: a third sensor for detecting the position of the positioning through hole, a second sensor configured on the guide portion for monitoring whether the battery cover output by the conveying mechanism passes through the guide portion, and a first sensor for detecting whether there is a battery cover in the receiving groove.

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