Material counting machine
By designing a dot machine containing a variety of automated components, the problem of long -point material detection cycle, human dense and insufficient detection in the existing technologies, realized efficient automatic detection and transportation of the disk, improved the detection efficiency efficiency And accuracy.
Patent Information
- Application Number
- CN202420842836.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the prior art, the dot detection cycle is long, requires a lot of manpower, and there are human counting errors. The existing dot machine on the market can only detect three material trays, and comprehensive inspection cannot be achieved.
A chip machine is designed, including the shell, control panel, brackets, small inlet carts, lifting platforms, guide rails, electric platforms, station tables, suction cups, raws, and sensors and sensors. Through the collaborative work of these components, the automatic recognition, detection, labeling and transportation of the disk is realized, and artificial intervention is reduced.
The efficient automatic detection and transportation of the disk is realized, the time and error rate of manual operations are reduced, and multiple materials can be processed at the same time, and the efficiency and accuracy of the point detection can be improved.
Smart Images

Figure CN222409850U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material counting devices, and more specifically, to a material counting machine. Background Art
[0002] With the rapid development of ultra-thin, ultra-light and ultra-small electronic products, the demand for chip electronic materials is also increasing. In the environment of diversified electronic products, the situation of small work orders is more prominent, which increases the difficulty of inventory control of electronic raw materials. At present, most of the domestic methods use manual counting of returned material trays. The method is to stretch out one end of the packaged material on the tray and connect it to a device with a receiving tray. Through different types of sensors, the individual packaging of the material is identified and counted by identifying the differences between adjacent packaged materials, thereby realizing material counting. This method has a long counting cycle and requires a lot of manpower, and there are human counting or input errors. The existing counting machines on the market only have three trays in the counting and detection process, and cannot be comprehensive.
[0003] Therefore, it is necessary to provide a material point machine to solve the above problems. Utility Model Content
[0004] Based on the above-mentioned problems existing in the prior art, the purpose of the embodiments of the present application is to provide a material counting machine to achieve more efficient material counting of a material tray.
[0005] The technical solution adopted by the present application to solve its technical problems is: a material counting machine, including a shell, a control panel is fixedly installed on the front end of the shell, a bracket is fixedly installed inside the shell, a feed trolley is slidably installed on the left side of the bracket, a lifting platform is installed at the front end of the feed trolley, the lifting platform is electrically connected to the control panel, sliding rods are provided on both sides of the lifting platform, a guide rail is fixedly installed on the upper end of the bracket, an electric guide table is slidably connected to the upper end of the guide rail, the electric guide table is electrically connected to the control panel, a column is fixedly installed in the middle position inside the bracket, and the upper end of the column is rotatably connected to a work station.
[0006] Furthermore, a rotating motor is fixedly installed at the inner top end of the column, a rotating shaft is installed at the upper end of the rotating motor, and the rotating shaft is connected to the work station.
[0007] Furthermore, the workstation is divided into four workstations, namely, an identification workstation, an optical inspection workstation, a labeling workstation and a labeling inspection workstation.
[0008] Furthermore, a slide rail is fixedly installed on the inner side of the guide rail, a corner slide groove is fixedly installed at the right angle of the slide rail, a slide rail 2 is fixedly installed on the inner side of the guide platform, the front end of the slide rail 2 is slidably connected to an electric slider, the lower end of the electric slider is rotatably connected to an electric rotating rod, a suction cup is fixedly installed on the front end of the electric rotating rod, and the electric slider, the electric rotating rod and the suction cup are all electrically connected to the control panel.
[0009] Furthermore, a discharging trolley is slidably mounted on the right side of the shell.
[0010] Furthermore, a sensor is fixedly installed on the surface of each workstation of the workstation table, and the sensor is electrically connected to the control panel.
[0011] The beneficial effect of the utility model is that all images on the workstation will be transmitted to the control panel through the sensor, which is convenient for the staff to observe and detect qualified material trays. The suction cup will suck the material trays and place them on the lifting platform on the right, and then transport the material trays to the unloading trolley, and the staff will collect them. When encountering unqualified material trays, the staff can observe them through the control panel and deal with them in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0013] Figure 1 It is an overall schematic diagram of a material point machine in this application;
[0014] Figure 2 for Figure 1 Schematic diagram of the overall structure of the interior;
[0015] Figure 3 for Figure 2 Schematic diagram of the three-dimensional structure of the middle station;
[0016] Figure 4 for Figure 1 Schematic diagram of the three-dimensional structure of the middle suction cup sucking the mark;
[0017] In the figure: 1. Shell; 2. Feed trolley; 3. Discharge trolley; 4. Work station; 5. Column; 6. Guide rail; 7. Suction cup; 8. Guide platform; 9. Slide rail; 10. Corner slide; 11. Slide bar; 12. Control panel; 13. Rotating motor; 14. Electric slider; 15. Slide rail 2; 16. Bracket; 17. Lifting platform; 18. Rotating axis. DETAILED DESCRIPTION
[0018] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0020] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0021] like Figure 1-4 As shown, the present application provides a material counting machine, including a shell 1, a control panel 12 is fixedly installed at the front end of the shell 1, a bracket 16 is fixedly installed inside the shell 1, a feed trolley 2 is slidably installed on the left side of the bracket 16, a lifting platform 17 is installed at the front end of the feed trolley 2, the lifting platform 17 is electrically connected to the control panel 12, and slide bars 11 are arranged on both sides of the lifting platform 17, a guide rail 6 is fixedly installed on the upper end of the bracket 16, an electric guide table 8 is slidably connected to the upper end of the guide rail 6, and the electric guide table 8 is electrically connected to the control panel 12, a column 5 is fixedly installed at the middle position inside the bracket 16, and a work station 4 is rotatably connected to the upper end of the column 5;
[0022] A rotating motor 13 is fixedly installed at the top of the inner part of the column 5, and a rotating shaft 18 is installed at the upper end of the rotating motor 13, and the rotating shaft 18 is connected to the work station 4;
[0023] The workstation 4 is divided into four workstations, namely, the identification workstation, the optical inspection workstation, the labeling workstation and the labeling inspection workstation;
[0024] A slide rail 9 is fixedly installed on the inner side of the guide rail 6, a corner slide groove 10 is fixedly installed at the right angle of the slide rail 9, a slide rail 2 15 is fixedly installed on the inner side of the guide platform 8, an electric slider 14 is slidably connected to the front end of the slide rail 2 15, an electric rotating rod is rotatably connected to the lower end of the electric slider 14, a suction cup 7 is fixedly installed on the front end of the electric rotating rod, and the electric slider 14, the electric rotating rod and the suction cup 7 are all electrically connected to the control panel 12;
[0025] A discharge trolley 3 is fixedly installed on the right side of the housing 1;
[0026] A sensor is fixedly installed on the surface of each workstation of the workstation table 4 , and the sensor is electrically connected to the control panel 12 .
[0027] Specifically, the staff places the test product on the feed trolley 2, and then pushes the feed trolley 2 onto the lifting platform 17 in the shell 1. The staff starts the lifting platform 17 through the control panel 12. When the lifting platform 17 is started, the test product will be transported to the side of the work station 4 through the slide bar 11. At this time, the staff starts the electric guide table 8 through the control panel 12. The electric guide table 8 starts the slide rail 9 on the inner side of the guide rail 6 to slide to the right. When the guide table 8 slides to the right, the electric slider 14 will drive the electric rotating rod and the suction cup 7 to move downward.
[0028] When the suction cup 7 moves downward, the electric rotating rod rotates to move the suction cup 7 to the upper end of the material, and the suction cup 7 is started through the control panel 12, and the material to be detected is sucked and placed on the first station identification station to identify the material code and determine the qualified parameters of the material. After determining the parameters of the material, the rotating motor 13 is started, and the suction cup 7 sucks up the material again, and the rotating motor 13 is started to drive the rotating shaft 18 to rotate. The rotation of the rotating shaft 18 drives the station table 4 to rotate, and the station table 4 is transferred to the second station optical inspection station. At this time, the material on the suction cup 7 is placed on the second station to detect the distribution and number of small devices in the material tray. After the distribution and number of the material tray are normal, the suction cup 7 sucks up the material tray again, and the station table 4 rotates again to rotate the station to the third station labeling station to place the material tray on the labeling station. At this moment, the suction cup 7 sucks up the material tray again, and the station table 4 rotates again to rotate the station to the third station labeling station to place the material tray on the labeling station. The tray 7 will suck up the label to be attached, and then move it to the labeling station to label the qualified material tray. After the suction cup 7 finishes labeling, follow the above steps to move the material tray to the fourth labeling inspection station for labeling inspection to see if the label is attached correctly. All images on the station will be transmitted to the control panel 12 through the sensor for the convenience of staff observation. For qualified material trays, the suction cup 7 will suck the material tray and place it on the lifting platform 17 on the right, and then transport the material tray to the discharge trolley 3. The staff will pull out the discharge trolley 3 and collect the material trays. When encountering unqualified material trays, the staff can observe and deal with them in time through the control panel 12. Through the above steps, the device can complete the material point detection of the material tray more efficiently, replacing the manual material point detection.
[0029] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0031] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0032] The above description is only the preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0033] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A material counting machine, characterized in that: The invention comprises a shell (1), a control panel (12) is fixedly installed at the front end of the shell (1), a bracket (16) is fixedly installed inside the shell (1), a feeding trolley (2) is slidably installed on the left side of the bracket (16), a lifting platform (17) is installed at the front end of the feeding trolley (2), the lifting platform (17) is electrically connected to the control panel (12), sliding rods (11) are arranged on both sides of the lifting platform (17), a guide rail (6) is fixedly installed at the upper end of the bracket (16), an electric guide platform (8) is slidably connected to the upper end of the guide rail (6), the electric guide platform (8) is electrically connected to the control panel (12), a column (5) is fixedly installed at the middle position inside the bracket (16), and the upper end of the column (5) is rotatably connected to a work station (4).
2. A material counting machine according to claim 1, characterized in that: A rotating motor (13) is fixedly mounted on the inner top of the column (5), a rotating shaft (18) is mounted on the upper end of the rotating motor (13), and the rotating shaft (18) is connected to the work station (4).
3. A material counting machine according to claim 2, characterized in that: The workstation (4) is divided into four workstations, namely, an identification workstation, an optical detection workstation, a labeling workstation and a labeling detection workstation.
4. A material counting machine according to claim 1, characterized in that: A slide rail (9) is fixedly installed on the inner side of the guide rail (6), a corner slide groove (10) is fixedly installed at the right angle of the slide rail (9), a second slide rail (15) is fixedly installed on the inner side of the guide platform (8), the front end of the second slide rail (15) is slidably connected to an electric slider (14), the lower end of the electric slider (14) is rotatably connected to an electric rotating rod, a suction cup (7) is fixedly installed on the front end of the electric rotating rod, and the electric slider (14), the electric rotating rod and the suction cup (7) are all electrically connected to the control panel (12).
5. A material counting machine according to claim 1, characterized in that: A discharging trolley (3) is slidably mounted on the right side of the housing (1).
6. A material counting machine according to claim 3, characterized in that: A sensor is fixedly mounted on the surface of each workstation of the workstation table (4), and the sensor is electrically connected to the control panel (12).