Swing type discharging device
By introducing the in place and sorting agency in the slider, the problem of stagnation and discharge from the discharge of the valve during the discharge of the valve in the process of discharging is not smooth, and the appearance quality of the product and the efficiency of the discharge are improved.
Patent Information
- Application Number
- CN202420794303.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During valve forging, the valve is prone to stagnation and discharge is not smooth in the discharge slide, resulting in appearance damage and low production efficiency.
A swing -type disbursement device is designed, which includes the material slide, the in place sensor, and the sorting mechanism of the swing arm. In the placement, induction agencies are in place through induction wire and induction rotor, and the control system controls the operation of the swing arm sorting mechanism according to the information control system to slow down the product decline and arrange it separately.
Effectively avoid the collision and stacking of the product during the production process, improve the appearance quality and the efficiency of the product, thereby improving the overall production efficiency.
Smart Images
Figure CN222409960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of discharging equipment, in particular to a swing-type discharging device. Background Art
[0002] During the valve forging process, after the valve is forged from the die, it needs to be quickly and accurately arranged into the production equipment for the next process to achieve continuous automated production.
[0003] At present, the forging equipment and the production equipment of the next process are connected by an ordinary slide. When the valve is forged from the die, it is directly discharged into the slide. Since the slide is tilted by the forging equipment in the direction of the next process, the valve is discharged unevenly during the slide transfer, and stacking and jamming often occur. Stacking and collision of high-temperature valves can easily cause appearance damage, affecting production efficiency. Therefore, a new type of discharge device that can solve the above problems is needed. Utility Model Content
[0004] The purpose of the utility model is to provide a swing type discharging device, which aims to solve the problem of valve jamming in the discharging slideway and unsmooth discharging, effectively improve the product appearance quality and discharging efficiency, and thus effectively improve production efficiency.
[0005] In order to achieve the above object, the utility model is implemented through the following technical solutions:
[0006] A swing-type discharging device comprises a discharging chute, which is fixed on a discharging base. An in-position sensing mechanism is provided on one side of the discharging chute, and the in-position sensing mechanism is fixedly connected to the discharging base. A swing arm sorting mechanism is provided between the in-position sensing mechanism and the outlet end of the discharging chute, which is used to slow down the products and arrange them separately. The swing arm sorting mechanism is mounted on the lower part of the discharging chute and is fixedly connected to the discharging chute.
[0007] Preferably, the in-place sensing mechanism includes a proximity switch, a sensing wire, a sensing wheel and a sensing sheet, the proximity switch is fixed to the upper end of the sensing base, the lower end of the sensing base is fixed to the discharge base, one end of the sensing wire is fixed to the outside of the sensing wheel, and the other end thereof extends into the processing slide, the sensing wheel is rotatably mounted on the wheel shaft, and the wheel shaft is fixedly connected to the sensing base, one end of the sensing sheet is fixed to the sensing wheel, and the other end thereof extends to below the sensing end of the proximity switch.
[0008] Preferably, the induction sheet is arranged on the upper end surface of the induction wheel, the induction wire is fixed on the outer side of the lower end of the induction wheel, and the extension directions of the induction sheet and the induction wire are opposite.
[0009] Preferably, limit screws are provided above and below the middle of the sensor sheet, and the limit screws are fixed on the sensor base.
[0010] Preferably, the swing arm sorting mechanism includes a driving cylinder, a swing arm member and a swing arm rotating shaft. The driving cylinder is fixed to the swing arm frame through a cylinder mounting plate. The swing arm frame is fixed to the discharging chute. One end of the swing arm rotating shaft is fixed to the swing arm frame, and the other end is extended along the lower part of the discharging chute. Several groups of the swing arm members are mounted on the swing arm rotating shaft, and two adjacent groups of swing arm members are installed in reverse.
[0011] Preferably, the swing arm member includes a blocking rod and a blocking rod mounting seat, the blocking rod is C-shaped, one end of which is inserted into one side of the blocking rod mounting seat, and the other end extends downward to below the discharge chute, and the blocking rod mounting seat is mounted on the swing arm shaft.
[0012] Preferably, a reinforcing rib mounting seat is also provided at the end of the swing arm shaft, reinforcing ribs are provided on both sides of the reinforcing rib mounting seat, one end of the reinforcing rib is fixedly inserted on the reinforcing rib mounting seat, and the other end is fixedly connected to the outer side of the end of the discharge slide.
[0013] Preferably, the discharge slide includes two symmetrically arranged sliding plates and two sliding guide rails, the two sliding plates are tilted and fixed on the discharge base, the sliding guide rails are fixed on the upper end surfaces of the sliding plates, and the space between the two sliding guide rails forms a discharge channel.
[0014] The utility model swing type discharging device has the following beneficial effects:
[0015] 1. The swing-type discharging device of the utility model is provided with an in-place sensing mechanism. Generally, the product is placed in the discharging chute by a manipulator or manually. When the product slides to the sensing position of the in-place sensing mechanism, the in-place sensing mechanism senses that the product is in place and transmits the information to the control system, and then the next product is placed in the discharging chute. This can effectively separate the distance and time of product placement, avoid collision of products and damage to the appearance, and effectively improve product quality;
[0016] 2. The swing-type discharging device of the utility model is provided with a swing-arm sorting mechanism, which can slow down the sliding speed of the products and prevent them from sliding down too fast. On the other hand, the blocking rod of the swing-arm sorting mechanism can separate the stacked products so that the products can be arranged one by one and slide down in an orderly manner, avoiding stacking and reducing the stagnation caused by stacking, thereby effectively improving the discharging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the swing-type discharging device of the utility model;
[0018] Figure 2 This is a schematic diagram of the in-position sensing mechanism of the swing-type discharging device of the utility model;
[0019] Figure 3 It is a schematic diagram of the swing arm sorting mechanism of the swing type discharging device of the utility model.
[0020] 1. Discharge slide; 101. Discharge base; 102. Sliding plate; 103. Sliding guide rail; 2. In-position sensing mechanism; 201. Sensing base; 202. Proximity switch; 203. Sensing wire; 204. Sensing wheel; 205. Sensing sheet; 206. Limit screw; 3. Swing arm sorting mechanism; 301. Swing arm frame; 302. Driving cylinder; 303. Swing arm shaft; 304. Blocking rod; 305. Blocking rod mounting seat; 306. Reinforcement rib mounting seat; 307. Reinforcement rib; 308. First connecting rod; 309. Second connecting rod. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with embodiments and drawings.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] like Figure 1 As shown, a swing-type discharging device comprises a discharging chute 1, wherein the discharging chute 1 is fixed on a discharging base 101, and an in-position sensing mechanism 2 is provided on one side of the discharging chute 1, wherein the in-position sensing mechanism 2 is fixedly connected to the discharging base 101, and a swing arm sorting mechanism 3 is provided between the in-position sensing mechanism and the outlet end of the discharging chute 1 for slowing down the products and arranging them separately, and the swing arm sorting mechanism 3 is mounted on the lower part of the discharging chute 1 and is fixedly connected to the discharging chute 1.
[0025] It should be noted that: in the present embodiment, after the valve is forged in the forging equipment, the manipulator places the product into the discharging chute 1, and after the previous product enters the discharging chute 1 and passes through the sensing position of the in-place sensing mechanism 2, the in-place sensing mechanism 2 senses that the product is in place and transmits the information to the control system, and the control system controls the manipulator to place the next product into the discharging chute 1, so that there will be a certain distance between the products, which can effectively avoid collisions between products. The product passes through the sensing position of the in-place sensing mechanism 2 and enters the lower part of the discharging chute 1, and the control system controls to start the swing arm sorting mechanism 3, which blocks the sliding products. On the one hand, it can effectively slow down the sliding speed of the products, and on the other hand, it can effectively separate the products and sort them one by one to avoid stacking and jamming.
[0026] like Figure 1 As shown, the discharge slideway 1 includes two symmetrically arranged sliding plates 102 and two sliding guide rails 103. The two sliding plates are tilted and fixed on the discharge base 101. The sliding guide rails 103 are fixed on the upper end surfaces of the sliding plates. The space between the two sliding guide rails 103 forms a discharge channel. In this embodiment, the lower parts of the two sliding plates are fixed on the discharge base 101 and are separated by a certain distance to form a discharge channel. The sliding guide rails 103 are iron guide rails, and their total length is longer than that of the sliding plates, so that the lower part of the sliding guide rails 103 extends outside the sliding plates, so that the lower end of the blocking rod 304 of the swing arm sorting mechanism 3 can be located below the sliding guide rails 103, so that the stacked products can be separated by interfering with the lower end of the valve-switching product using the blocking rod 304.
[0027] like Figure 1 and Figure 2 As shown, the in-position sensing mechanism 2 includes a proximity switch 202, a sensing wire 203, a sensing wheel 204 and a sensing sheet 205. The proximity switch 202 is fixed to the upper end of the sensing base 201, and the lower end of the sensing base 201 is fixed to the discharging base 101. One end of the sensing wire 203 is fixed to the outside of the sensing wheel 204, and the other end thereof extends into the processing slideway. The sensing wheel 204 is rotatably mounted on the wheel shaft, and the wheel shaft is fixedly connected to the sensing base 201. One end of the sensing sheet 205 is fixed to the sensing wheel, and the other end thereof extends below the sensing end of the proximity switch 202. The sensing sheet 205 is arranged on the upper end surface of the sensing wheel 204, and the sensing wire 203 is fixed to the outer side of the lower end of the sensing wheel 204. The extending directions of the sensing sheet 205 and the sensing wire 203 are opposite. Limit screws 206 are further provided above and below the middle of the induction sheet 205 , and the limit screws 206 are fixed on the induction base 201 .
[0028] It should be noted that: in this embodiment, the sensing base 201 is fixed on the outside of one of the sliding plates 102, the proximity switch 202 is fixed on the upper end of the sensing base 201, and its sensing end is located at the lower end. The sensing wheel 204 is rotatably mounted on the side of the sensing base 201 facing the discharge channel through the wheel shaft, and its upper end surface is fixedly connected to one end of the sensing sheet 205. The sensing sheet 205 adopts a metal sensing sheet 205, and its other end extends toward the sensing end of the connector switch and is located below the sensing end of the proximity switch 202. The sensing wire 203 adopts a sensing iron wire, one end of which is fixed to the outer side of the lower part of the sensing wheel 204, and the other end is fixed to the outer side of the lower part of the sensing wheel 204. One end extends outward to the inside of the discharge chute 1. When no product passes through normally, the sensor sheet 205 is located below the sensing end of the proximity switch 202 and does not form contact with the sensing end of the proximity switch 202. When the product slides down the discharge chute 1, it will hit the sensing wire 203 and push the sensing wire 203, thereby driving the sensing wheel 204 to rotate, and then driving the other end of the sensor sheet 205 to tilt upward and contact with the sensing end of the proximity switch 202. The proximity switch 202 receives the contact signal and transmits the product arrival information to the control system. The control system can control the swing arm sorting mechanism 3 to move and the loading robot to continue loading the material into the discharge chute 1.
[0029] like Figure 1 and Figure 3 As shown, the swing arm sorting mechanism 3 includes a driving cylinder 302, a swing arm member and a swing arm shaft 303. The driving cylinder 302 is fixed to the swing arm frame 301 through a cylinder mounting plate. The swing arm frame 301 is fixed to the discharge chute 1. One end of the swing arm shaft 303 is fixed to the swing arm frame 301, and the other end is extended along the lower part of the discharge chute 1. Several groups of the swing arm members are mounted on the swing arm shaft 303, and two groups of adjacent swing arm members are installed in reverse. The swing arm member includes a blocking rod 304 and a blocking rod mounting seat 305. The blocking rod 304 is C-shaped, one end of which is inserted into one side of the blocking rod mounting seat 305, and the other end extends downward to the bottom of the discharge chute 1. The blocking rod mounting seat 305 is mounted on the swing arm shaft 303. A reinforcing rib mounting seat 306 is also provided at the end of the swing arm shaft 303 , and reinforcing ribs 307 are provided on both sides of the reinforcing rib mounting seat 306 . One end of the reinforcing rib 307 is fixedly inserted on the reinforcing rib mounting seat 306 , and the other end is fixedly connected to the outer side of the end of the discharge slide 1 .
[0030] It should be noted that: in this embodiment, the output end of the driving cylinder 302 is connected to one end of the first connecting rod 308, the other end of the first connecting rod 308 is rotatably connected to one end of the second connecting rod, the other end of the second connecting rod is fixedly connected to the swing arm shaft 303, and can drive the swing arm shaft 303 to rotate; the lower end of the swing arm frame 301 is fixed to the outer side of the end of the sliding plate 102, so that the swing arm shaft 303 extends toward the lower part of the sliding guide rail 103; the end of the reinforcing rib 307 is fixedly connected to the sliding guide rail 103; when the control system When the system receives the information that the product is in place, it will control the start of the extension and retraction activity of the driving cylinder 302, and then drive the swing arm shaft 303 to swing back and forth through the first connecting rod 308 and the second connecting rod, and then drive the blocking rod 304 to swing left and right. When the product slides down to the position of the swing arm sorting mechanism 3, on the one hand, the blocking rod 304 can stop the product and slow down the sliding speed of the product. On the other hand, the blocking rod 304 swings back and forth to separate the stacked products and make them slide down one by one in a separate queue state, which can effectively avoid the jamming phenomenon caused by stacking.
[0031] The above description is only a preferred embodiment of the utility model and does not constitute any form of limitation to the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model still belong to the technical solution of the utility model.
Claims
1. A swing type discharging device, characterized in that: It includes a discharging chute, which is fixed on a discharging base. An in-position sensing mechanism is provided on one side of the discharging chute, and the in-position sensing mechanism is fixedly connected to the discharging base. A swing arm sorting mechanism is provided between the in-position sensing mechanism and the outlet end of the discharging chute, which is used to slow down the products and arrange them separately. The swing arm sorting mechanism is mounted on the lower part of the discharging chute and is fixedly connected to the discharging chute.
2. The swing type discharging device according to claim 1, characterized in that: The in-place sensing mechanism includes a proximity switch, a sensing wire, a sensing wheel and a sensing sheet. The proximity switch is fixed to the upper end of the sensing base, the lower end of the sensing base is fixed to the discharging base, one end of the sensing wire is fixed to the outside of the sensing wheel, and the other end thereof extends into the processing slideway. The sensing wheel is rotatably mounted on the wheel shaft, and the wheel shaft is fixedly connected to the sensing base. One end of the sensing sheet is fixed to the sensing wheel, and the other end thereof extends below the sensing end of the proximity switch.
3. The swing type discharging device according to claim 2 is characterized in that: The induction sheet is arranged on the upper end surface of the induction wheel, the induction wire is fixed on the outer side of the lower end of the induction wheel, and the extension directions of the induction sheet and the induction wire are opposite.
4. The swing type discharging device according to claim 3 is characterized in that: Limit screws are also provided above and below the middle of the induction sheet, and the limit screws are fixed on the induction base.
5. The swing type discharging device according to claim 1 is characterized in that: The swing arm sorting mechanism includes a driving cylinder, a swing arm member and a swing arm rotating shaft. The driving cylinder is fixed to the swing arm frame through a cylinder mounting plate. The swing arm frame is fixed to the discharging chute. One end of the swing arm rotating shaft is fixed to the swing arm frame, and the other end is extended along the lower part of the discharging chute. Several groups of the swing arm members are mounted on the swing arm rotating shaft, and two adjacent groups of swing arm members are installed in reverse.
6. The swing type discharging device according to claim 5, characterized in that: The swing arm member includes a blocking rod and a blocking rod mounting seat. The blocking rod is C-shaped, one end of which is inserted into one side of the blocking rod mounting seat, and the other end extends downward to below the discharge slide. The blocking rod mounting seat is sleeved on the swing arm rotating shaft.
7. The swing type discharging device according to claim 6, characterized in that: A reinforcing rib mounting seat is also provided at the end of the swing arm rotating shaft, and reinforcing ribs are provided on both sides of the reinforcing rib mounting seat. One end of the reinforcing rib is fixedly inserted on the reinforcing rib mounting seat, and the other end is fixedly connected to the outer side of the end of the discharge slideway.
8. The swing type discharging device according to claim 1, characterized in that: The discharging slideway comprises two symmetrically arranged sliding plates and two sliding guide rails. The two sliding plates are tilted and fixed on the discharging base. The sliding guide rails are fixed on the upper end surfaces of the sliding plates. The space between the two sliding guide rails forms a discharging channel.