Full-automatic filling and cap screwing all-in-one machine

Abstract

The utility model discloses a full-automatic filling and cap screwing all-in-one machine, particularly relates to the technical field of filling, and comprises a shell, and an auxiliary cap screwing mechanism is arranged in the shell; the auxiliary cap screwing mechanism comprises a second motor, the outer side of the second motor is fixedly connected with the inner wall of the shell, the output end of the second motor is fixedly connected with a rotating disc, the top of the rotating disc is fixedly connected with a supporting plate, two guide plates are arranged on one side of the supporting plate, the outer side of the supporting plate is fixedly connected with a connecting plate, and the upper surface of the connecting plate is fixedly connected with a hydraulic cylinder. A first pull rod is fixedly connected to the output end of the hydraulic cylinder, a bearing plate is fixedly connected to the bottom end of the first pull rod, and two sliding blocks are fixedly connected to one side of the bearing plate. According to the full-automatic filling and cap screwing all-in-one machine, the auxiliary cap screwing mechanism is arranged, bottle caps of different sizes can be fixed through cooperation of the multiple positioning blocks and the arc-shaped clamping plates, caps of containers of different sizes can be conveniently screwed subsequently, and the cap screwing diversity and stability of the full-automatic filling and cap screwing all-in-one machine are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of filling, and more specifically to a full-automatic filling and capping integrated machine. Background Art

[0002] In the process of producing bottled beverages, after the beverage water is produced, it needs to be bottled, capped and sealed. The automatic filling and capping machine is a bottled beverage production equipment that integrates filling and capping, which simplifies the production process and increases production speed.

[0003] The existing process requires an assembly line with three machines to complete the three processes of bottling, capping and sealing. The assembly line machines take up a large space, are cumbersome and complicated, and are not easy to move and transport. In addition, the three processes are completed separately, which greatly reduces production efficiency.

[0004] After searching, the Chinese patent with application number CN201922143578.3 discloses a fully automatic linkage filling and capping machine. The utility model combines the filling device, the capping device and the capping device and installs them on a frame device. One machine can perform three processes: filling, capping and capping. This not only simplifies the packaging of the entire machine, but also makes transportation and movement more convenient. It does not require the use of assembly line machines that occupy a large space, and can also improve production efficiency.

[0005] However, when the above filling machine is actually used, during the process of capping bottles of different sizes after filling, different bottle caps have different sizes, and the screw caps on different bottle caps and bottles may not be tightened, resulting in leakage after the bottle is filled. Utility Model Content

[0006] In order to overcome the above defects of the prior art, the utility model provides a fully automatic filling and capping integrated machine to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A fully automatic filling and capping machine comprises a shell, wherein an auxiliary capping mechanism is arranged inside the shell; the auxiliary capping mechanism comprises a first motor, wherein the outer side of the first motor is fixedly connected to the inner wall of the shell, the output end of the first motor is fixedly connected to a turntable, the top of the turntable is fixedly connected to a support plate, one side of the support plate is provided with two guide plates, the outer side of the support plate is fixedly connected to a connecting plate, the upper surface of the connecting plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a pull rod 1, the bottom end of the pull rod 1 is fixedly connected to a bearing plate, one side of the bearing plate is fixedly connected to two sliding blocks, the upper surface of the bearing plate is fixedly connected to a support frame, the top of the support frame is equipped with a second motor, the output end of the second motor is fixedly connected to a rotating rod, and a collar is installed at the bottom of the rotating rod.

[0009] By adopting the above technical solution, the bottle caps that need to be screwed on can be quickly taken out and then stably screwed on, thereby improving work efficiency.

[0010] As a further description of the above technical solution: a plurality of positioning plates are fixedly connected to the outside of the ring, a positioning block is movably connected inside the positioning plate, a guide rod is fixedly connected to one side of the positioning block, a first spring is arranged on the outside of the guide rod, a movable block is movably connected to the outside of the positioning block, an arc-shaped clamping plate is movably connected to the other side of the positioning block, a second spring is installed on one side of the arc-shaped clamping plate, and an electromagnet is fixedly connected to the outside of the positioning block.

[0011] By adopting the above technical solution, bottle caps of different sizes can be clamped more closely, making it easier to screw on bottle caps of different sizes.

[0012] As a further description of the above technical solution: a filling and cleaning mechanism is installed inside the shell, and the filling and cleaning mechanism includes a fixed column, which is fixedly connected inside the shell, a filling machine body is installed on the top of the fixed column, two telescopic rods are fixedly connected to the outside of the filling machine body, a pull rod 2 is fixedly connected to the bottom end of the telescopic rod, a scraper plate is fixedly connected to the outside of the pull rod 2, and two limiting balls are fixedly connected to one side of the pull rod 2.

[0013] By adopting the above technical solution: during the filling process, the filling tube is cleaned back and forth to prevent the liquid on the outside of the filling tube from being contaminated by impurities in the air and entering into subsequent containers.

[0014] Technical effects and advantages of the utility model:

[0015] 1. By setting up an auxiliary capping mechanism, compared with the prior art, the bottle caps of different sizes can be fixed by the cooperation of multiple positioning blocks and arc-shaped clamping plates, which is convenient for subsequent capping of containers of different sizes, and improves the diversity and stability of the capping of the fully automatic filling and capping machine;

[0016] 2. By setting up a filling and cleaning mechanism, compared with the prior art, the filling tube after filling can be cleaned reciprocatingly at a uniform speed, and the cleaned liquid is accumulated inside the scraper to keep the outside of the filling tube clean, avoiding the liquid from mixing with impurities in the outside air and being filled into the container again, thereby reducing the possibility of contamination of the filled liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the right side structure of the utility model.

[0019] Figure 3 It is a structural schematic diagram of the capping mechanism of the utility model.

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the positioning block of the utility model.

[0021] Figure 5 It is a partial schematic diagram of the connection of the fixed column of the utility model.

[0022] Figure 6 It is a partial schematic diagram of the second connection of the pull rod of the utility model.

[0023] The accompanying drawings are marked as follows: 1. housing; 2. first motor; 3. turntable; 4. support plate; 5. guide plate; 6. connecting plate; 7. hydraulic cylinder; 8. pull rod one; 9. load-bearing plate; 10. slider; 11. support frame; 12. second motor; 13. rotating rod; 14. collar; 15. positioning plate; 16. positioning block; 17. guide rod; 18. first spring; 19. movable block; 20. arc-shaped clamping plate; 21. second spring; 22. electromagnet; 23. fixed column; 24. filling machine body; 25. telescopic rod; 26. pull rod two; 27. scraper; 28. limit ball. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The embodiment of the present application discloses a fully automatic filling and capping integrated machine, including a shell 1, an auxiliary capping mechanism is arranged inside the shell 1; the auxiliary capping mechanism includes a first motor 2, the outer side of the first motor 2 is fixedly connected to the inner wall of the shell 1, a turntable 3 is fixedly connected to the output end of the first motor 2, a support plate 4 is fixedly connected to the top of the turntable 3, two guide plates 5 are arranged on one side of the support plate 4, a connecting plate 6 is fixedly connected to the outer side of the support plate 4, a hydraulic cylinder 7 is fixedly connected to the upper surface of the connecting plate 6, a pull rod 8 is fixedly connected to the output end of the hydraulic cylinder 7, and a pull rod 10 is fixedly connected to the pull rod 11. A carrying plate 9 is fixedly connected to the bottom end of the rod 8, two sliding blocks 10 are fixedly connected to one side of the carrying plate 9, a support frame 11 is fixedly connected to the upper surface of the carrying plate 9, a second motor 12 is installed on the top of the support frame 11, a rotating rod 13 is fixedly connected to the output end of the second motor 12, a sleeve ring 14 is installed at the bottom of the rotating rod 13, the first motor 2 drives the turntable 3 and the supporting plate 4 to rotate, so that the sleeve ring 14 can rotate, which is convenient for taking the bottle cap, and then the second motor 12 drives the rotating rod 13 and the sleeve ring 14 to screw the cap on the container.

[0026] Reference Figure 4 As shown, a plurality of positioning plates 15 are fixedly connected to the outside of the collar 14, a positioning block 16 is movably connected inside the positioning plate 15, a guide rod 17 is fixedly connected to one side of the positioning block 16, a first spring 18 is arranged on the outside of the guide rod 17, a movable block 19 is movably connected to the outside of the positioning block 16, an arc-shaped clamping plate 20 is movably connected to the other side of the positioning block 16, a second spring 21 is installed on one side of the arc-shaped clamping plate 20, an electromagnet 22 is fixedly connected to the outside of the positioning block 16, when the plurality of positioning blocks 16 come into contact with the bottle cap, the plurality of positioning blocks 16 slide inside the positioning plate 15 under the pressure of the bottle cap, when the arc-shaped clamping plate 20 moves to fit the outer wall of the bottle cap, the electromagnet 22 is started to suck out the movable block 19 inside the positioning block 16, so that the positioning block 16 can be fixed inside the positioning plate 15, so that the bottle cap can be stably fixed.

[0027] Reference Figure 5 and Figure 6 As shown, a filling and cleaning mechanism is installed inside the shell 1, and the filling and cleaning mechanism includes a fixed column 23, which is fixedly connected inside the shell 1, and a filling machine body 24 is installed on the top of the fixed column 23. Two telescopic rods 25 are fixedly connected to the outside of the filling machine body 24, and a pull rod 26 is fixedly connected to the bottom of the telescopic rod 25. A scraper 27 is fixedly connected to the outside of the pull rod 26, and two limiting balls 28 are fixedly connected to one side of the pull rod 26. The two telescopic rods 25 can push the pull rod 26 and the scraper 27 to effectively clean the outside of the filling tube at the bottom of the filling machine body 24 to keep the filling tube clean.

[0028] Working principle of the utility model: when filling liquid into a container, first place the container on the conveyor belt inside the shell 1, and convey the container to the bottom of the filling machine body 24 in turn through the conveyor belt, and then the filling machine body 24 conveys the liquid to the inside of the container through the filling tube. When performing multiple filling operations, the two telescopic rods 25 drive the second pull rod 26 to move downward, and the second pull rod 26 moves smoothly at the bottom of the filling machine body 24 through two limit balls 28, so that the scraper 27 can scrape the outside of the filling tube, so that the filling tube can be kept clean in the subsequent process. After that, when the filled container is moved to the bottom of the rotating rod 13 by the conveyor belt, the first motor 2 drives the turntable 3 to rotate, so that the ring 14 rotates and aligns with the bottle cap conveyor belt on one side of the first motor 2. When the hydraulic cylinder 7 drives the carrying plate 9 to move downward , so that the bottle cap can be fitted with the multiple arc-shaped clamping plates 20 inside the collar 14. When the multiple arc-shaped clamping plates 20 contact the bottle cap, they push the corresponding positioning block 16 to slide inside the positioning plate 15. After the positioning block 16 pushes, the electromagnet 22 is started to produce a certain adsorption effect on the movable block 19, so that the positioning block 16 can be fixed to the positioning plate 15 through the movable block 19. The multiple arc-shaped clamping plates 20 are fixed to the outer wall of the bottle cap under the support of the positioning block 16, and then the first motor 2 drives the turntable 3 and the support plate 4 to realign the container that needs to be screwed on, and then the hydraulic cylinder 7 pushes the pull rod 8 to drive the collar 14 to align with the bottle mouth of the container, and the second motor 12 drives the rotating rod 13 to rotate, so that the collar 14 can screw the bottle cap fixed inside to the bottle mouth of the container, completing the process of filling and screwing on the container.

[0029] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A fully automatic filling and capping machine, comprising a housing (1), characterized in that: An auxiliary capping mechanism is provided inside the housing (1); The auxiliary cap rotating mechanism comprises a first motor (2), the outer side of the first motor (2) is fixedly connected to the inner wall of the housing (1), the output end of the first motor (2) is fixedly connected to a turntable (3), the top of the turntable (3) is fixedly connected to a support plate (4), one side of the support plate (4) is provided with two guide plates (5), the outer side of the support plate (4) is fixedly connected to a connecting plate (6), the upper surface of the connecting plate (6) is fixedly connected to a hydraulic cylinder (7), the output end of the hydraulic cylinder (7) is fixedly connected to a pull rod 1 (8), the bottom end of the pull rod 1 (8) is fixedly connected to a bearing plate (9), one side of the bearing plate (9) is fixedly connected to two sliding blocks (10), the upper surface of the bearing plate (9) is fixedly connected to a support frame (11), the top of the support frame (11) is mounted with a second motor (12), the output end of the second motor (12) is fixedly connected to a rotating rod (13), and the bottom of the rotating rod (13) is mounted with a collar (14).

2. The fully automatic filling and capping machine according to claim 1, characterized in that: A plurality of positioning plates (15) are fixedly connected to the outside of the collar (14), and a positioning block (16) is movably connected to the inside of the positioning plate (15).

3. The fully automatic filling and capping machine according to claim 2, characterized in that: A guide rod (17) is fixedly connected to one side of the positioning block (16), and a first spring (18) is arranged on the outside of the guide rod (17).

4. The fully automatic filling and capping machine according to claim 2, characterized in that: The outer side of the positioning block (16) is movably connected to a movable block (19), and the other side of the positioning block (16) is movably connected to an arc-shaped clamping plate (20).

5. The fully automatic filling and capping machine according to claim 4, characterized in that: A second spring (21) is installed on one side of the arc-shaped clamping plate (20), and an electromagnet (22) is fixedly connected to the outer side of the positioning block (16).

6. The fully automatic filling and capping machine according to claim 1, characterized in that: A filling and cleaning mechanism is installed inside the housing (1), the filling and cleaning mechanism comprising a fixed column (23), the fixed column (23) being fixedly connected inside the housing (1), a filling machine body (24) being installed on the top of the fixed column (23), and two telescopic rods (25) being fixedly connected to the outside of the filling machine body (24).

7. The fully automatic filling and capping machine according to claim 6, characterized in that: The bottom end of the telescopic rod (25) is fixedly connected to a second pull rod (26), the outer side of the second pull rod (26) is fixedly connected to a scraper plate (27), and one side of the second pull rod (26) is fixedly connected to two limiting balls (28).

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