Magnesia carbon brick with waterproof performance

Through the combination of modular structural design and waterproof shell, the problem of water penetration of magnesium carbon bricks in a humid environment is solved, the efficient waterproof performance and simplified maintenance process are realized, the maintenance cost is reduced and the service life is extended.

CN222411365UActive Publication Date: 2025-01-28JIANGSU XINCHI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420967843.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-28
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Magnesium carbon bricks are prone to moisture penetration problems in high humidity or open air environments, resulting in damage to internal structures, degradation of performance and safety hazards. Existing solutions such as adding waterproofing agents or using waterproof coatings have problems such as degradation of performance or high maintenance costs.

Method used

A magnesium carbon brick with waterproof performance is designed, which uses a modular structure. The magnesium carbon brick body is set inside the waterproof storage box. Waterproof shells are tightly sealed through fire -resistant mud and isolation walls to ensure the stable performance of magnesium carbon bricks in a humid environment.

Benefits of technology

Effectively prevent external moisture from entering, ensure the stability performance of magnesium carbon bricks in a humid environment, simplify the replacement process, reduce maintenance costs, and extend the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnesia carbon brick with waterproof performance, which comprises a magnesia carbon brick body and a waterproof shell, the waterproof shell is composed of a waterproof storage box and a waterproof sealing cover, the magnesia carbon brick body is arranged in the waterproof storage box, the waterproof sealing cover is arranged right above the magnesia carbon brick body, and the magnesia carbon brick body is arranged in the waterproof storage box. The waterproof sealing cover is connected with the top of the waterproof storage box in a clamped mode, a first isolation wall is fixedly connected to the interior of the waterproof storage box, a cavity is formed between the first isolation wall and the inner wall of the waterproof storage box, and the cavity is filled with refractory mortar. According to the magnesia carbon brick assembly, the modular structural design is adopted, so that the magnesia carbon brick body and the waterproof shell are mutually independent, when the magnesia carbon brick body is damaged, the damaged magnesia carbon brick body can be easily taken out and replaced only by removing the waterproof sealing cover from the waterproof storage box, and the whole magnesia carbon brick assembly does not need to be replaced; according to the design, the replacement process is greatly simplified, the maintenance efficiency is improved, and the maintenance cost is remarkably reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnesia carbon bricks, in particular to a magnesia carbon brick with waterproof performance. Background Art

[0002] As a high-performance refractory material, magnesia carbon bricks have been widely used in metallurgy, building materials, chemical industry and other industrial fields due to their excellent high temperature stability, corrosion resistance and strength. However, in actual use, especially in high humidity or open air environments, magnesia carbon bricks often face the problem of moisture penetration. Moisture penetration will not only cause the destruction of the internal structure of magnesia carbon bricks, but may also cause their performance to decline and even cause safety hazards.

[0003] In order to solve this problem, the traditional approach is usually to add waterproofing agents during the production process of magnesia carbon bricks, or to use waterproof coatings for surface coating after laying magnesia carbon bricks. However, these methods often have the following shortcomings:

[0004] First of all, although adding waterproofing agents can improve the waterproof performance of magnesia carbon bricks to a certain extent, it often affects its original high temperature performance and corrosion resistance, resulting in a decline in overall performance.

[0005] Secondly, although it is simple and easy to use waterproof coating for surface coating, the coating is prone to peeling and aging, the waterproof effect is difficult to last, and the maintenance cost is high.

[0006] Some existing magnesium carbon bricks are waterproofed by setting two layers of waterproof layers on the outside of the magnesium carbon brick body when in use. However, due to the wrapping of the waterproof layer, the magnesium carbon brick body cannot be directly contacted. After the magnesium carbon brick body is damaged, it is difficult to remove and replace it. The entire magnesium carbon brick assembly needs to be replaced, which increases maintenance costs.

[0007] For example, the publication number CN218321171U discloses a magnesium carbon brick with anti-hydration performance. This patent sets a first waterproof layer and a second waterproof layer. Since the first waterproof layer and the second waterproof layer are both set on the outside of the magnesium carbon brick body, the first waterproof layer and the second waterproof layer can have a good waterproof effect on the magnesium carbon brick body and can effectively prevent moisture from entering the interior of the magnesium carbon brick body, thereby enhancing the anti-hydration performance of the magnesium carbon brick body and enhancing the service life of the magnesium carbon brick body.

[0008] The MgO-C brick body is wrapped between two waterproof layers. Although this structure enhances the anti-hydration performance, it complicates the removal and replacement process after the MgO-C brick body is damaged. Due to the presence of the waterproof layer, the MgO-C brick body cannot be directly contacted, making it difficult to perform simple and quick replacement. Since the MgO-C brick body is difficult to remove and replace, once damaged, the entire MgO-C brick assembly may need to be replaced, not just the MgO-C brick body. This increases maintenance costs and may involve more time and manpower investment.

[0009] Therefore, it is necessary to invent a magnesia carbon brick with waterproof performance to solve the above problems. Utility Model Content

[0010] The utility model aims to provide a magnesia-carbon brick with waterproof performance to solve the problems in the above technology.

[0011] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnesium carbon brick with waterproof performance, comprising a magnesium carbon brick body and a waterproof shell, the waterproof shell consisting of a waterproof storage box and a waterproof sealing cover, the magnesium carbon brick body is arranged inside the waterproof storage box, the waterproof sealing cover is arranged directly above the magnesium carbon brick body, the waterproof sealing cover is clamped with the top of the waterproof storage box, a No. 1 isolation wall is fixedly connected to the inside of the waterproof storage box, a cavity is formed between the No. 1 isolation wall and the inner wall of the waterproof storage box, the cavity is filled with refractory mud, and a No. 2 isolation wall is fixedly connected to the bottom of the waterproof sealing cover, and the No. 2 isolation wall is embedded in the refractory mud.

[0012] The waterproof shell composed of the waterproof storage box and the waterproof sealing cover provides all-round protection for the magnesia carbon brick body, effectively preventing the entry of external moisture and ensuring the stable performance of the magnesia carbon brick in a humid environment.

[0013] Preferably, the waterproof storage box, the waterproof sealing cover, the No. 1 isolation wall and the No. 2 isolation wall are all made of waterproof materials.

[0014] The waterproof storage box, waterproof sealing cover, No. 1 isolation wall and No. 2 isolation wall made of waterproof materials ensure the waterproof performance of the entire waterproof shell, enhance its durability and reliability, and extend its service life.

[0015] Preferably, the bottom of the magnesium carbon brick body is in contact with the inner bottom surface of the waterproof storage box, the top of the magnesium carbon brick body is in contact with the bottom of the waterproof sealing cover, and the side wall of the magnesium carbon brick body is in contact with the inner wall of the No. 1 isolation wall.

[0016] The bottom, top and side walls of the magnesia-carbon brick body are respectively in contact with the inner bottom surface of the waterproof storage box, the bottom of the waterproof sealing cover and the inner wall of the No. 1 isolation wall. This design can prevent the magnesia-carbon brick body from shaking inside the waterproof shell.

[0017] Preferably, the waterproof storage box is integrally formed with the first isolation wall, and the waterproof sealing cover is integrally formed with the second isolation wall.

[0018] The one-piece molding of the waterproof storage box and the No. 1 isolation wall, and the waterproof sealing cover and the No. 2 isolation wall simplifies the manufacturing process, reduces the connection gaps between components, and thus improves the stability and waterproof performance of the overall structure.

[0019] Preferably, one end of the waterproof storage box is fixedly connected to a No. 1 card block, and the other end of the waterproof storage box is fixedly connected to a No. 2 card block, and the No. 1 card block and the No. 2 card block can be snap-fitted and matched.

[0020] With the help of No. 1 clamp block and No. 2 clamp block, it is convenient to splice two magnesia carbon bricks left and right.

[0021] Preferably, the first card block and the second card block are both integrally formed with the waterproof storage box.

[0022] The one-piece molding of the No. 1 card block and the No. 2 card block with the waterproof storage box ensures the stability and durability of the card connection.

[0023] Preferably, the four bottom corners of the waterproof storage box are fixedly connected to a limiting sleeve frame, and the four top corners of the waterproof sealing cover are fixedly connected to a limiting card block, and the limiting sleeve frame and the limiting card block can be snap-fitted and matched.

[0024] With the help of the limiting sleeve frame and the limiting block, it is convenient to splice two magnesia carbon bricks up and down.

[0025] Preferably, the position-limiting sleeve frame and the waterproof storage box are integrally formed, and the position-limiting clamping block and the waterproof sealing cover are integrally formed.

[0026] The one-piece design of the limit sleeve frame and the waterproof storage box, the limit card block and the waterproof sealing cover ensures the stability and durability of the card connection parts.

[0027] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0028] 1. The modular structure design makes the magnesia carbon brick body and the waterproof shell independent of each other. When the magnesia carbon brick body is damaged, you only need to remove the waterproof sealing cover from the waterproof storage box to easily take out and replace the damaged magnesia carbon brick body without replacing the entire magnesia carbon brick assembly. This design greatly simplifies the replacement process, not only improves maintenance efficiency, but also significantly reduces maintenance costs;

[0029] 2. The combined design of the waterproof storage box and the waterproof sealing cover, as well as the refractory mud filled inside, together constitute an efficient waterproof structure, which ensures the waterproof performance of the magnesia carbon brick during use. Even in harsh environmental conditions, it can effectively prevent moisture intrusion and protect the stable performance of the magnesia carbon brick body. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0031] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0032] Figure 3 It is a structural sectional view of the utility model;

[0033] Figure 4 This is a schematic diagram of the structure of the waterproof storage box of the utility model;

[0034] Figure 5 This is a schematic diagram of the structure of the waterproof sealing cover of the utility model;

[0035] Figure 6 This is a schematic diagram of the structure after four magnesia-calcium bricks are spliced ​​together.

[0036] Description of reference numerals:

[0037] 1. Magnesia carbon brick body; 2. Waterproof storage box; 3. Waterproof sealing cover; 4. No. 1 isolation wall; 5. Cavity; 6. Refractory clay; 7. No. 2 isolation wall; 8. No. 1 card block; 9. No. 2 card block; 10. Limiting frame; 11. Limiting card block. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0039] The utility model provides Figure 1-6 A magnesium carbon brick with waterproof performance is shown, including a magnesium carbon brick body 1 and a waterproof shell, the waterproof shell is composed of a waterproof storage box 2 and a waterproof sealing cover 3, the magnesium carbon brick body 1 is arranged inside the waterproof storage box 2, the waterproof sealing cover 3 is arranged directly above the magnesium carbon brick body 1, the waterproof sealing cover 3 is clamped with the top of the waterproof storage box 2, a No. 1 isolation wall 4 is fixedly connected inside the waterproof storage box 2, a cavity 5 is formed between the No. 1 isolation wall 4 and the inner wall of the waterproof storage box 2, the cavity 5 is filled with refractory mud 6, and a No. 2 isolation wall 7 is fixedly connected to the bottom of the waterproof sealing cover 3, and the No. 2 isolation wall 7 is embedded in the refractory mud 6.

[0040] In one aspect of the present embodiment, the waterproof storage box 2, the waterproof sealing cover 3, the No. 1 isolation wall 4 and the No. 2 isolation wall 7 are all made of waterproof materials, the bottom of the magnesia-carbon brick body 1 is in contact with the inner bottom surface of the waterproof storage box 2, the top of the magnesia-carbon brick body 1 is in contact with the bottom of the waterproof sealing cover 3, the side wall of the magnesia-carbon brick body 1 is in contact with the inner wall of the No. 1 isolation wall 4, the waterproof storage box 2 is integrally formed with the No. 1 isolation wall 4, the waterproof sealing cover 3 is integrally formed with the No. 2 isolation wall 7, and one end of the waterproof storage box 2 is fixedly connected to the No. 1 isolation wall 4. The other end of the waterproof storage box 2 is fixedly connected with a No. 2 card block 9, and the No. 1 card block 8 and the No. 2 card block 9 can be snap-fitted and matched. The No. 1 card block 8 and the No. 2 card block 9 are both integrally formed with the waterproof storage box 2. The four bottom corners of the waterproof storage box 2 are fixedly connected with a limiting sleeve frame 10, and the four top corners of the waterproof sealing cover 3 are fixedly connected with a limiting card block 11. The limiting sleeve frame 10 and the limiting card block 11 can be snap-fitted and matched. The limiting sleeve frame 10 is integrally formed with the waterproof storage box 2, and the limiting card block 11 is integrally formed with the waterproof sealing cover 3.

[0041] Working principle of this utility model:

[0042] Refer to the instruction manual Figure 1-6 When using the utility model, first, it is necessary to ensure that the waterproof storage box 2 is in a dry state and there is no debris inside. Next, the magnesia-carbon brick body 1 is gently placed in the waterproof storage box 2, ensuring that the bottom of the magnesia-carbon brick body 1 is in contact with the inner bottom surface of the waterproof storage box 2, and the side wall of the magnesia-carbon brick body 1 is also in contact with the inner wall of the No. 1 isolation wall 4. Then, the waterproof sealing cover 3 is snapped into the waterproof storage box 2 to ensure that the top of the magnesia-carbon brick body 1 is in contact with the bottom of the waterproof sealing cover 3. At this time, the No. 2 isolation wall 7 at the bottom of the waterproof sealing cover 3 will be embedded in the refractory mud 6 in the cavity 5 to form a tight seal. Finally, check the sealing of the entire waterproof shell to ensure that there are no gaps or loopholes. At this time, the magnesia-carbon brick body 1 is completely wrapped in the waterproof shell and has waterproof performance;

[0043] When the magnesium carbon brick body 1 is damaged, gently lift the waterproof sealing cover 3 and remove it from the waterproof storage box 2. After the waterproof sealing cover 3 is removed, the magnesium carbon brick body 1 inside the waterproof storage box 2 can be clearly seen. At this time, the damaged magnesium carbon brick body 1 can be gently taken out of the waterproof storage box 2. After taking out the damaged magnesium carbon brick body 1, clean the inside of the waterproof storage box 2 to ensure that there are no residual debris or debris, so as to facilitate the subsequent installation of a new magnesium carbon brick body 1.

Claims

1. A magnesia carbon brick with waterproof performance, comprising a magnesia carbon brick body (1) and a waterproof shell, characterized in that: The waterproof shell is composed of a waterproof storage box (2) and a waterproof sealing cover (3); the magnesia carbon brick body (1) is arranged inside the waterproof storage box (2); the waterproof sealing cover (3) is arranged directly above the magnesia carbon brick body (1); the waterproof sealing cover (3) is snap-connected with the top of the waterproof storage box (2); a No. 1 isolation wall (4) is fixedly connected inside the waterproof storage box (2); a cavity (5) is formed between the No. 1 isolation wall (4) and the inner wall of the waterproof storage box (2); the cavity (5) is filled with refractory mud (6); a No. 2 isolation wall (7) is fixedly connected to the bottom of the waterproof sealing cover (3); the No. 2 isolation wall (7) is embedded in the refractory mud (6).

2. The magnesia carbon brick with waterproof performance according to claim 1, characterized in that: The waterproof storage box (2), the waterproof sealing cover (3), the first isolation wall (4) and the second isolation wall (7) are all made of waterproof materials.

3. The magnesia carbon brick with waterproof performance according to claim 1, characterized in that: The bottom of the magnesium carbon brick body (1) is in contact with the inner bottom surface of the waterproof storage box (2), the top of the magnesium carbon brick body (1) is in contact with the bottom of the waterproof sealing cover (3), and the side wall of the magnesium carbon brick body (1) is in contact with the inner wall of the first isolation wall (4).

4. The magnesia carbon brick with waterproof performance according to claim 1, characterized in that: The waterproof storage box (2) and the first isolation wall (4) are integrally formed, and the waterproof sealing cover (3) and the second isolation wall (7) are integrally formed.

5. The magnesia carbon brick with waterproof performance according to claim 1, characterized in that: One end of the waterproof storage box (2) is fixedly connected to a first card block (8), and the other end of the waterproof storage box (2) is fixedly connected to a second card block (9), and the first card block (8) and the second card block (9) can be snap-fitted and matched.

6. The magnesia carbon brick with waterproof performance according to claim 5, characterized in that: The first card block (8) and the second card block (9) are both integrally formed with the waterproof storage box (2).

7. The magnesia carbon brick with waterproof performance according to claim 1, characterized in that: The four bottom corners of the waterproof storage box (2) are fixedly connected to a limiting sleeve frame (10), and the four top corners of the waterproof sealing cover (3) are fixedly connected to a limiting clamping block (11). The limiting sleeve frame (10) and the limiting clamping block (11) can be snap-fitted and matched.

8. The magnesia carbon brick with waterproof performance according to claim 7, characterized in that: The position-limiting sleeve frame (10) and the waterproof storage box (2) are integrally formed, and the position-limiting clamping block (11) and the waterproof sealing cover (3) are integrally formed.

Citation Information

Patent Citations

  • Magnesia carbon brick with hydration resistance

    CN218321171U