Automatic saccharification material production system for white spirit brewing

Abstract

The utility model relates to the technical field of white spirit brewing devices, and particularly discloses an automatic saccharification material production system for white spirit brewing. A conveying path of the saccharifying disc is provided with a feeding part used for receiving cooked grains output by a spreading and airing machine and conveying the cooked grains towards the saccharifying disc; the storage rack is used for storing the saccharifying disc loaded with cooked grains for a fixed time so as to form a saccharified material; and the discharging part is used for transferring the saccharifying material on the saccharifying disc. Wherein the chain type conveying mechanism can circularly convey the saccharifying disc along a fixed path and circularly transfer the saccharifying disc among the feeding part, the storage rack and the discharging part, so that the automatic transfer work of cooked grains and saccharified materials is realized, the automation degree is improved, and the overall efficiency of white spirit brewing is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of liquor brewing devices, in particular to an automatic production system of saccharification materials used in liquor brewing. Background Art

[0002] In the wine-making process, it needs to go through the following process steps: soaking grains, initial steaming, stewing grains, re-steaming, cooling, adding koji, saccharification, adding more mash to the grains, low-temperature cooling, fermentation, and steaming wine in a steamer.

[0003] In the cooling, koji adding and saccharification stages, koji needs to be added to the cooked grains after steaming, and then the cooked grains after koji addition are placed in a saccharification tray and left to stand for a fixed period of time to form saccharified materials. In the prior art, workers usually use a cart to transport the saccharification tray to the discharge port of the airing machine, and after receiving a certain amount of cooked grains, the saccharification tray is transported and left to stand for storage.

[0004] This method of transportation requires a lot of manual labor and has a low degree of automation, which reduces the overall production efficiency of liquor brewing. Utility Model Content

[0005] In view of the above problems, the utility model provides an automatic production system of saccharification material used in liquor brewing, which aims to realize the automation of saccharification material production and improve the production efficiency of liquor brewing.

[0006] In order to achieve the above-mentioned invention object, the technical solution adopted by the utility model is as follows:

[0007] Provided is an automatic production system for saccharification material used in liquor brewing, comprising: a chain conveying mechanism for circulating and transporting a saccharification disk; a feeding component for receiving cooked grains output by a spreading machine and transporting them toward the saccharification disk; a storage rack for storing the saccharification disk carrying the cooked grains for a fixed period of time to form saccharification material; and a discharging component for transporting the saccharification material on the saccharification disk.

[0008] Furthermore, the chain conveying mechanism includes: a first conveying chain, one end of which extends toward a feeding component and the other end of which extends toward a storage rack; a second conveying chain, one end of which extends toward the storage rack and the other end of which extends toward a discharging component; a third conveying chain, in which a plurality of saccharification disks are buffered, and one end of the third conveying chain extends toward the first conveying chain and the other end of the third conveying chain.

[0009] Furthermore, the system also includes: a fourth conveyor chain, with several fourth conveyor chains arranged at different heights of the rack; a lifting platform, which is liftably arranged on one side of the fourth conveyor chain; and a fifth conveyor chain, which is installed on the lifting platform parallel to the fourth conveyor chain and is used to output / input saccharification disks to the fourth conveyor chain.

[0010] Furthermore, the system also includes a koji adding machine, and at least two koji adding machines are arranged above the drying machine along the conveying direction of the cooked grain.

[0011] Furthermore, the feeding component includes: a hopper for receiving and temporarily storing cooked grains; and a chain conveyor, which is arranged below the hopper and extends toward the chain conveying mechanism.

[0012] The beneficial effects of the utility model are as follows: in the utility model, the chain conveying mechanism can circulate the saccharification disk along a fixed path, and circulate the saccharification disk between the feeding part, the storage rack and the discharging part, so as to realize the automatic transportation of cooked grains and saccharification materials, improve the degree of automation, and increase the overall efficiency of liquor brewing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A top view of the system structure provided in an embodiment of the present application.

[0014] Figure 2 This is a front view of the installation of the storage rack provided in an embodiment of the present application.

[0015] Figure 3 for Figure 2 A partial enlarged schematic diagram of part A.

[0016] Figure 4 A schematic diagram of the installation of the drying machine and feeding components provided in an embodiment of the present application.

[0017] Among them, 1. saccharification plate; 2. feeding parts; 21. hopper; 22. chain conveyor; 3. storage rack; 4. discharging parts; 51. first conveyor chain; 52. second conveyor chain; 53. third conveyor chain; 54. fourth conveyor chain; 55. fifth conveyor chain; 6. lifting platform; 71. airing machine; 72. koji adding machine; 8. cooking area; 81. conveyor belt; 9. constant temperature room. DETAILED DESCRIPTION

[0018] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Reference Figure 1 As shown, the embodiment of the present application discloses an automatic production system of saccharification material used in liquor brewing, comprising: a chain conveying mechanism for circulating the saccharification tray 1; on the transportation path of the saccharification tray 1, there are provided: a feeding component 2 for receiving the cooked grain output by the drying machine 71 and conveying it toward the saccharification tray 1; a storage rack 3 for storing the saccharification tray 1 containing the cooked grain for a fixed time to form saccharification material; and a discharging component 4 for transporting the saccharification material on the saccharification tray 1.

[0020] In the utility model, the chain conveyor mechanism can circulate the saccharification disk 1 along a fixed path, and circulate the saccharification disk 1 between the feeding part 2, the storage rack 3 and the discharging part 4, so as to realize the automatic transportation of cooked grains and saccharified materials, improve the degree of automation, and increase the overall efficiency of liquor brewing.

[0021] In this embodiment, a cooking area 8 is also provided, in which a plurality of cooking barrels for cooking grains are provided, and a conveyor belt 81 is provided below the cooking barrels, through which the cooked grains are received and sent to the drying machine 71; the cooked grains are spread and cooled by the drying machine 71, and are then transported toward the feeding component 2.

[0022] Specifically, the chain conveying mechanism includes: a first conveying chain 51, one end of which extends toward the feeding part 2 and the other end of which extends toward the rack 3; a second conveying chain 52, one end of which extends toward the rack 3 and the other end of which extends toward the discharging part 4; a third conveying chain 53, in which a plurality of saccharification disks 1 are buffered, and one end of the third conveying chain 53 extends toward the first conveying chain 51 and the other end of which extends toward the second conveying chain 52.

[0023] In this embodiment, by providing the third conveyor chain 53, the empty sugar trays on the second conveyor chain 52 can be received and buffered; the sugar trays can also be conveyed to the first conveyor chain 51 to receive new cooked grains.

[0024] Reference Figure 2 and Figure 3 As shown, the system further includes: a fourth conveyor chain 54. A plurality of fourth conveyor chains 54 are arranged at different heights of the racks 3. By arranging the fourth conveyor chains 54, a plurality of saccharification trays 1 can be stored at different heights of the racks 3, thereby improving the space utilization rate of the plant.

[0025] The system further includes: a lifting platform 6 which is liftably disposed on one side of the fourth conveying chain 54 ; in the present embodiment, two lifting platforms 6 are provided, one of which is located between the first conveying chain 51 and the rack 3 , and the other is located between the second conveying chain 52 and the rack 3 .

[0026] It is worth mentioning that, in the present embodiment, the storage rack 3 and the lifting platform 6 are both arranged in the constant temperature room 9, so as to ensure that the temperature in the constant temperature room 9 is at 25°, thereby ensuring smooth saccharification of the saccharification material.

[0027] Specifically, a fifth conveying chain 55 is provided, which is installed on the lifting platform 6 in parallel with the fourth conveying chain 54 and is used for exporting / importing the saccharification disk 1 to / from the fourth conveying chain 54 .

[0028] It is worth mentioning that a sprocket and a driving motor are correspondingly provided in each conveying chain of the chain conveying mechanism, and the sprocket is driven to rotate by rotating the output shaft of the driving motor.

[0029] It is worth mentioning that the lifting platform 6 can use a scissor-type lift and a guide rail chain lift, which can realize the lifting function dynamically.

[0030] Reference Figure 4 As shown, the system also includes a koji adding machine 72. Along the conveying direction of the cooked grain, at least two koji adding machines 72 are arranged above the spreading machine 71, and koji powder is automatically added into the cooked grain through the koji adding machines 72; the feeding component 2 includes: a hopper 21 for receiving and temporarily storing cooked grain; a chain conveyor 22, which is arranged below the hopper 21 and extends toward the chain conveying mechanism.

[0031] Furthermore, the discharging component 4 uses a six-axis industrial robot, which grabs the saccharification disk 1 from / puts it back to the chain conveyor mechanism.

[0032] It should be understood by those skilled in the art that, although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic creative concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the equivalent technology of the claims of the present invention, the present invention is also intended to include these modifications and variations.

Claims

1. An automatic production system for saccharification materials used in liquor brewing, characterized in that: include: A chain conveying mechanism for cyclically transporting the saccharification disk (1); On the transport path of the saccharification disk (1), there are provided: A feeding component (2) is used to receive the cooked grain output by the airing machine (71) and transport it toward the saccharification plate (1); The storage rack (3) is used to store the saccharification plate (1) containing cooked grains for a fixed period of time, so as to form saccharified materials; A material discharging component (4) for transporting the saccharified material on the saccharification disk (1); Among them, the chain conveyor mechanism includes: A first conveying chain (51), one end of which extends toward the feeding component (2) and the other end of which extends toward the storage rack (3); A second conveying chain (52), one end of which extends toward the storage rack (3) and the other end of which extends toward the discharge component (4); The third conveying chain (53) buffers a plurality of saccharification disks (1), and one end of the third conveying chain (53) extends toward the first conveying chain (51) and the other end extends toward the second conveying chain.

2. The automatic production system of saccharified materials used in liquor brewing according to claim 1 is characterized in that: Also includes: A fourth conveying chain (54), wherein a plurality of fourth conveying chains (54) are arranged at different heights of the storage rack (3); A lifting platform (6) is liftably arranged on one side of the fourth conveying chain (54); The fifth conveying chain (55) is installed on the lifting platform (6) in parallel with the fourth conveying chain (54) and is used to output / input the saccharification disk (1) to the fourth conveying chain (54).

3. The automatic production system of saccharified materials used in liquor brewing according to claim 1 is characterized in that: It also includes a koji adding machine (72). Along the conveying direction of cooked grains, at least two koji adding machines (72) are arranged above the drying machine (71).

4. The automatic production system of saccharified materials for liquor brewing according to claim 1, characterized in that: The feeding component (2) comprises: A hopper (21) for receiving and temporarily storing cooked grain; The chain conveyor (22) is arranged below the hopper (21) and extends toward the chain conveying mechanism.

Images