Automatic turning device and automatic turning system

By designing an automatic flip device, the driving motor and gear system are used to drive the flipping device to automatically flip the bacterial bed, solving the problem of low traditional artificial flip efficiency and high labor intensity, realizing high -efficiency and automatic bacterial bed flipping, and improving breeding benefits.

CN222411512UActive Publication Date: 2025-01-28NENGZHU TECH (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202420172233.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-01-28
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The traditional method of turning bacteria beds mainly relies on manual operations, which is inefficient and labor-intensive, making it difficult to meet the needs of automated management of the breeding environment.

Method used

A automatic flip device is designed, including driving motors, motor gears, screw gears, transmission equipment, and flip equipment. Drive the motor to drive the gear rotation of the screw gears, and then drive the flipper to achieve automatic flipping.

Benefits of technology

The turning of automatic and efficient bacterial beds has been realized, the labor intensity of workers is reduced, breeding benefits are improved, and the uniform fermentation and breeding environment of the bacterial beds is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic turning device and an automatic turning system. The automatic turning device comprises a driving motor, a motor gear, a lead screw gear, lead screw equipment, transmission equipment and turning equipment, a rotating shaft of the driving motor is connected to the motor gear; the motor gear is meshed with the screw rod gear; one end of the lead screw equipment is connected with the lead screw gear; the screw rod equipment is connected with the transmission equipment; the transmission equipment is connected with the turning equipment. The automatic turning device can automatically and efficiently turn over the fungus bed, the labor intensity of workers is relieved, and cultivation benefits are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of breeding equipment, in particular to an automatic turning device and an automatic turning system. Background Art

[0002] In the aquaculture industry, in order to maintain a good aquaculture environment, the mushroom bed in the aquaculture warehouse needs to be turned over regularly to ensure uniform fermentation, avoid agglomeration and affect the health of animals. However, the traditional method of turning the mushroom bed mainly relies on manual operation, which is inefficient and labor-intensive. Utility Model Content

[0003] The utility model aims to provide an automatic turning device and an automatic turning system, which can automatically and efficiently turn over the mushroom bed.

[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] On the one hand, an automatic flipping device is provided, including: a driving motor, a motor gear, a screw gear, a screw device, a transmission device and a flipping device; the rotating shaft of the driving motor is connected to the motor gear; the motor gear is meshed with the screw gear; one end of the screw device is connected to the screw gear; the screw device is connected to the transmission device; and the transmission device is connected to the flipping device.

[0006] Preferably, the screw rod device comprises: a screw rod body and a screw rod sleeve; the screw rod sleeve is sleeved on the screw rod body.

[0007] Preferably, the transmission device includes: a rack rod, a gear box, a rotating rod, a transmission gear, a first sprocket, a chain, and a second sprocket; one end of the rack rod is installed on a fixed box, and a rack body is arranged under the rack rod; the gear box is connected to the screw sleeve; one end of the rotating rod is rotatably arranged on the back plate of the gear box; the transmission gear and the first sprocket are both arranged on the rotating rod; the transmission gear is meshed with the rack body; the chain is hung on the first sprocket and the second sprocket, and the chain is meshed with the first sprocket and the second sprocket respectively; the transmission gear, the first sprocket, the chain and the second sprocket are all arranged in the gear box.

[0008] Preferably, the flipping device includes: a flipping tooth and a rotating shaft; the flipping tooth and the rotating shaft are connected; one end of the rotating shaft is rotatably connected to the second sprocket.

[0009] Preferably, it also includes a flip controller, which is installed on the driving motor and is used to control the rotation of the driving motor.

[0010] Preferably, the motor gear and the lead screw gear are both arranged in the fixing box.

[0011] Preferably, the flipping loaf teeth and the rotating shaft are detachably connected.

[0012] Preferably, the motor gear meshes with the lead screw gear up and down.

[0013] Preferably, the first sprocket is located above the second sprocket.

[0014] On the other hand, an automatic turning system is provided, comprising: the automatic turning device mentioned above and a mushroom bed; the mushroom bed is turned by the automatic turning device.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The motor drives the motor gear to drive the screw gear to rotate, and the screw gear rotates to drive the transmission device to move, thereby pushing the turning device forward to achieve automatic turning. The utility model can automatically and efficiently turn the mushroom bed, reduce the labor intensity of workers, and improve the breeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of the automatic flipping device of the utility model;

[0019] Figure 2 This is the front view of the automatic flipping device of the utility model

[0020] In the figure: 1, driving motor; 2, motor gear; 3, screw gear; 4, screw body; 5, screw sleeve; 6, rack rod; 7, gear box; 8, rotating rod; 9, transmission gear; 10, first sprocket; 11, second sprocket; 12, fixing box; 13, rack body; 14, flip loaf gear; 15, rotating shaft; 16, chain DETAILED DESCRIPTION

[0021] The following will be combined with the appended Figure 1-2 , the technical solutions in multiple embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1

[0023] An automatic flipping device comprises: a driving motor, a motor gear, a screw gear, a screw device, a transmission device and a flipping device; the rotating shaft of the driving motor is connected to the motor gear; the motor gear is meshed with the screw gear; one end of the screw device is connected to the screw gear;

[0024] The screw device is connected to the transmission device; the transmission device is connected to the flipping device.

[0025] In this embodiment, the motor gear is driven by the driving motor to drive the lead screw gear to rotate, and the rotation of the lead screw gear drives the transmission device to move, thereby pushing the flipping device forward to achieve automatic flipping.

[0026] Example 2

[0027] like Figure 1 and Figure 2 As shown, this embodiment 2 is a further extension of the embodiment 1. In this embodiment, the screw device includes: a screw body 4 and a screw sleeve 5; the screw sleeve 5 is sleeved on the screw body 4.

[0028] The transmission device includes: a rack bar 6, a gear box 7, a rotating rod 8, a transmission gear 9, a first sprocket 10, a chain 16, and a second sprocket 11. One end of the rack bar 6 is mounted on a fixed box 12, the motor gear 2 and the screw gear 3 are both arranged in the fixed box 12, and a rack body 13 is arranged below the rack bar 6; the gear box 7 is connected to the screw sleeve 5; one end of the rotating rod 8 is rotatably arranged on the back plate of the gear box 7; the transmission gear 9 and the first sprocket 10 are both arranged on the rotating rod 8; the transmission gear 9 is meshed with the rack body 13; the chain 16 is hung on the first sprocket 10 and the second sprocket 11, and the chain 16 is meshed with the first sprocket 10 and the second sprocket 11 respectively, and the first sprocket 10 is located above the second sprocket 11; the transmission gear 9, the first sprocket 10, the chain 16 and the second sprocket 11 are all arranged in the gear box 7. The turning device includes: a turning tooth 14 and a rotating shaft 15; the turning tooth 14 and the rotating shaft 15 are connected; one end of the rotating shaft 15 is rotatably connected to the second sprocket 11.

[0029] In this embodiment, the turning loofah teeth 14 and the rotating shaft 15 can be detachably connected or not detachably connected, and the technical personnel in this field have no limitation on this. The detachable connection between the turning loofah teeth 14 and the rotating shaft 15 can be convenient for replacement and maintenance. The turning loofah teeth 14 are uniquely designed and can effectively loosen and flip the mushroom bed to ensure its uniform fermentation.

[0030] In this embodiment, the motor gear 2 and the lead screw gear 3 may be meshed up and down, left and right, or in other ways, which is not limited by those skilled in the art.

[0031] In this embodiment, the flipping device is wrapped with a shell to prevent debris from entering.

[0032] In this embodiment, the driving motor 1 drives the motor gear 2 to drive the screw gear 3 to rotate, and the rotation of the screw gear 3 drives the screw body 4 to rotate. The screw body 4 is converted into linear motion through the screw sleeve 5. Since the gear box 7 is connected to the screw sleeve 5, the screw sleeve 5 moves forward and drives the gear box 7 to move forward. The transmission gear 9 is in the gear box 7. As the gear box 7 moves, it rotates forward along the rack body 13. The rotation of the transmission gear 9 drives the rotating rod 8 to rotate, thereby driving the first sprocket 10 to rotate. The rotation of the first sprocket 10 is transmitted to the second sprocket 11 through the chain 16, driving the second sprocket 11 to rotate. The rotation of the second sprocket 11 drives the rotating shaft 15 to rotate, thereby driving the turning loach 14 to turn forward. In this embodiment, turning devices can be provided on both sides of the rotating shaft 15 to achieve coordinated and synchronous work, and the mushroom bed can be turned automatically and efficiently, reducing the labor intensity of workers and improving breeding efficiency.

[0033] Example 3

[0034] The difference between Example 3 and Example 1 or Example 2 is that, in this embodiment, a flip controller is further included, and the flip controller is installed on the driving motor to control the rotation of the driving motor.

[0035] The flip controller can receive control signals from the master controller and adjust or perform corresponding operations according to the signals. The master controller can be a central processing unit, which is responsible for collecting and analyzing environmental data, mushroom bed status information, and animal behavior information of each breeding warehouse, and then sends control signals to the flip controller according to preset strategies or algorithms to achieve global optimization and collaborative management.

[0036] Specifically, the master controller can communicate with the flipping controller by wire or wirelessly. The master controller can periodically send control signals to the flipping controller, or send instructions or adjust parameters as needed. After receiving the control signal, the flipping controller will perform corresponding operations according to the internal program and algorithm, such as adjusting the frequency, speed or time of the mushroom bed flipping. At the same time, the flipping controller can also feed back the working status, fault information or other relevant data to the master controller for real-time monitoring and fault diagnosis. In this embodiment, the flipping controller is a PLC or a single-chip microcomputer.

[0037] The automatic turning device provided in this embodiment has a high degree of automation, stable and reliable operation, convenient maintenance, and a long service life. At the same time, it can realize centralized management and monitoring of multiple breeding warehouses, improve management efficiency, reduce operating costs, and improve economic and social benefits. In addition, by optimizing the design and material selection, the manufacturing cost and operating cost can be reduced, further improving the economic and social benefits.

[0038] Example 4

[0039] This embodiment relates to an automatic turning system, including the automatic turning device and the mushroom bed in Embodiment 1, Embodiment 2 or Embodiment 3.

[0040] The mushroom bed is turned over by an automatic turning device.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic flipping device, characterized in that: include: Drive motors, motor gears, lead screw gears, lead screw equipment, transmission equipment and flipping equipment; The rotating shaft of the driving motor is connected to the motor gear; The motor gear is meshed with the lead screw gear; One end of the screw device is connected to the screw gear; The screw device is connected to the transmission device; The turning device comprises: a turning tooth and a rotating shaft, wherein the turning tooth is connected to the rotating shaft; The transmission device is connected to the rotating shaft; The automatic flipping device also includes a flipping controller, which is installed on the driving motor and is used to control the rotation of the driving motor.

2. The automatic flipping device according to claim 1, characterized in that: The screw rod device comprises: a screw rod body and a screw rod sleeve; the screw rod sleeve is sleeved on the screw rod body.

3. The automatic flipping device according to claim 2, characterized in that: The transmission device comprises: a rack rod, a gear box, a rotating rod, a transmission gear, a first sprocket, a chain, and a second sprocket; One end of the rack rod is mounted on a fixing box, and a rack body is disposed under the rack rod; The gear box is connected to the screw sleeve; One end of the rotating rod can be rotatably disposed on the back plate of the gear box; The transmission gear and the first sprocket are both arranged on the rotating rod; The transmission gear is meshed with the rack body; The chain is hung on the first sprocket and the second sprocket, and the chain is meshed with the first sprocket and the second sprocket respectively; The transmission gear, the first sprocket, the chain and the second sprocket are all arranged in the gear box.

4. The automatic flipping device according to claim 3, characterized in that: The transmission device is connected to the rotating shaft, including: one end of the rotating shaft is rotatably connected to the second sprocket.

5. The automatic flipping device according to claim 3, characterized in that: The motor gear and the lead screw gear are both arranged in the fixing box.

6. The automatic flipping device according to claim 1, characterized in that: The flipping loquat teeth and the rotating shaft are detachably connected.

7. The automatic flipping device according to claim 1, characterized in that: The motor gear is meshed with the lead screw gear up and down.

8. The automatic flipping device according to claim 3, characterized in that: The first sprocket is located above the second sprocket.

9. The automatic flipping device according to claim 1, characterized in that: The flip controller is a PLC or a single chip microcomputer.

10. An automatic flipping system, characterized in that: include: The automatic turning device and mushroom bed according to any one of claims 1 to 9; The mushroom bed is turned over by the automatic turning device.