Hot galvanizing pretreatment device
By designing hot -dip galvanized pre -processing devices, using sliding components and pre -processing components to quickly use the possibility, water washing and drying process to solve the problems of large volume and large transportation demand of the existing equipment, and achieve efficient and convenient and conveniently convenient and convenient transportation demand. Pre -processing operation.
Patent Information
- Application Number
- CN202421280272.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the existing hot-dip galvanizing process, pickling, water washing and drying equipment are large in size and are placed separately, which leads to the galvanized workpieces being easily attached to impurities during transportation, affecting the effect of additives, and the transportation demand is large.
A hot -dip galvanized pre -processing device is designed, including pre -processing components and sliding components. The galvanized workpiece is used through the sour and washed ponds through the sliding of the track. It is expected to achieve fast and convenient pickling, washing, and drying operations.
The rapid, convenient pickling, water washing, and drying operation of galvanized workpieces, reducing transportation demand, avoiding impurities adhesion and oxidation, improving the effect of the assistant, and reducing zinc consumption and cost.
Smart Images

Figure CN222411767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot-dip galvanizing pretreatment devices, in particular to a hot-dip galvanizing pretreatment device. Background Art
[0002] Pretreatment generally refers to the preparatory treatment process in a certain process. For example, in the production of hot-dip galvanized steel wire, the steel wire must be pretreated before galvanizing, that is, rust is removed by pickling, and surface grease is removed by alkaline washing to obtain a clean surface, and then galvanizing is performed. All processes before the galvanizing process are pretreatment processes. Pretreatment of steel parts can solve the problem of missed plating, reduce paint spraying, reduce zinc consumption, reduce costs, reduce additives, and greatly reduce the amount of soot generated during the galvanizing process. The traditional hot-dip galvanizing process includes feed screening, pickling, water washing, drying, hot-dip galvanizing processing, cooling and drying. Among them, pickling, water washing, and drying are all pretreatment processes for galvanized workpieces before galvanizing.
[0003] The existing pickling, washing and drying equipment are all large in size and are generally placed separately. In addition, the galvanized workpiece needs to be pickled, washed and dried through different equipment in sequence, which generates a large amount of transportation demand. The galvanized workpiece is prone to oxidation due to the attachment of impurities after pickling, and the effect of the additive is easily affected by collision after the agent is applied. Therefore, the transportation process has high requirements. Based on this, a hot-dip galvanizing pretreatment device capable of quickly performing pickling, washing and drying operations is provided. Utility Model Content
[0004] The utility model aims to provide a hot-dip galvanizing pretreatment device in order to realize the purpose of rapidly performing pickling, water washing and drying operations on galvanized workpieces.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot-dip galvanizing pretreatment device, comprising a pretreatment component having a base, wherein a pickling tank, a water washing tank, a conveyor belt, and a storage table are sequentially arranged inside the base along a horizontal direction;
[0006] A sliding assembly is provided at the upper end of the pretreatment assembly, and the sliding assembly comprises:
[0007] An upper fixed seat fixedly connected to the wall, an upper track is arranged inside the upper fixed seat, a T-shaped sliding rod is slidably connected inside the upper track, a fixing rod is fixedly connected to the upper outer wall of the T-shaped sliding rod, a first sliding groove is arranged on the outer wall of the fixing rod, a sliding block is slidably connected inside the first sliding groove, an electric push rod is fixedly connected to the outer wall of the sliding block, one end of the electric push rod is fixedly connected to a column block, and the bottom wall of the column block is fixedly connected to the upper wall of the upper fixed seat;
[0008] A lower track is provided inside the upper fixed seat below the upper track and connected with the upper track. The lower track is in a "W"-shaped structure, and two downward arc-shaped areas of the lower track are respectively matched with the sizes of the pickling tank and the water washing tank;
[0009] The interior of the upper fixed seat is provided with a second slide groove penetrating to the bottom of the upper fixed seat at the bottom of the upper track, and the T-shaped slide bar is connected to the storage assembly below the second slide groove;
[0010] The bottom wall of the upper fixing seat is located above the conveyor belt and is fixedly connected with a drying device for drying the galvanized workpiece.
[0011] As a further solution of the utility model: the storage assembly includes:
[0012] A storage box is fixedly connected to the bottom wall of the T-shaped slide bar, wherein a storage slot is provided inside the storage box, a spring is fixedly connected to the upper wall of the storage slot, a third baffle is fixedly connected to the bottom end of the spring, and solid blocks are fixedly connected to the outer walls on both sides of the third baffle.
[0013] As a further solution of the utility model: a limiting groove is provided at the bottom of the storage groove inside the storage box, and the length and width of the limiting groove respectively match the length and width of the third baffle.
[0014] As a further solution of the utility model: a third slide groove is provided on the outer wall of the storage box at the solid block, and the height of the third slide groove matches the sliding track of the solid block.
[0015] As a further solution of the utility model: an outer wall of the storage box is provided with a discharge hole at the third baffle, and the size of the discharge hole is larger than the size of the workpiece placed inside the storage box.
[0016] As a further solution of the utility model: the inner wall of the upper fixed seat is located at the junction of the upper rail and the lower rail, and is rotatably connected with a first baffle and a second baffle in sequence. The length of the first baffle and the second baffle is greater than the length of the groove at the junction of the upper rail and the lower rail, and the width of the first baffle and the second baffle is less than the distance from the inner wall of the upper fixed seat to the outer wall of the T-shaped sliding rod away from the fixed rod.
[0017] As a further solution of the utility model: an upper wall of the base is located at the front end of the conveyor belt and is fixedly connected with an extrusion block, and the height of the extrusion block is greater than the height from the upper wall of the base to the solid block.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] By arranging the pretreatment components and the sliding components, the galvanized workpieces can slide on the fixed track, pass through the pickling tank and the water washing tank in sequence, and perform corresponding cleaning operations. Before passing through the drying area, the galvanized workpieces in the storage box can be automatically unloaded by the extrusion of the extrusion block, so that they can be fully dried when passing through the drying area, thereby realizing the pickling, water washing and drying operations on the galvanized workpieces quickly and conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a cross-sectional view of the connection between the pre-treatment component and the sliding component of the utility model;
[0022] Figure 3 It is a cross-sectional view of the connection between the fixed rod and the slider, the T-shaped slider, and the storage assembly of the utility model;
[0023] Figure 4 This is a schematic diagram of the storage component structure of the utility model;
[0024] Figure 5 It is a right side cross-sectional view of the storage assembly of the utility model;
[0025] Figure 6 This is a front cross-sectional view of the storage assembly of the present invention.
[0026] In the figure: 1. pretreatment component; 101. base; 102. pickling tank; 103. washing tank; 104. conveyor belt; 105. storage table; 106. extrusion block; 2. sliding component; 201. upper fixed seat; 202. upper track; 203. lower track; 204. T-shaped slide bar; 205. fixed rod; 206. first slide slot; 207. slide block; 208. electric push rod; 209. column block; 2010. drying equipment; 2011. first baffle; 2012. second baffle; 2013. second slide slot; 3. storage component; 301. storage box; 302. storage slot; 303. spring; 304. third baffle; 305. solid block; 306. third slide slot; 307. discharge hole; 308. limit slot. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figures 1 to 6 In an embodiment of the utility model, a hot-dip galvanizing pretreatment device includes a pretreatment component 1 having a base 101, wherein a pickling tank 102, a water washing tank 103, a conveyor belt 104, and a storage table 105 are sequentially arranged inside the base 101 along a horizontal direction;
[0029] The upper end of the pretreatment component 1 is provided with a sliding component 2, and the sliding component 2 includes:
[0030] An upper fixed seat 201 fixedly connected to the wall, an upper track 202 is arranged inside the upper fixed seat 201, a T-shaped slide bar 204 is slidably connected inside the upper track 202, a fixing rod 205 is fixedly connected to the upper outer wall of the T-shaped slide bar 204, a first slide groove 206 is provided on the outer wall of the fixing rod 205, a slider 207 is slidably connected inside the first slide groove 206, an electric push rod 208 is fixedly connected to the outer wall of the slider 207, one end of the electric push rod 208 is fixedly connected to a column block 209, and the bottom wall of the column block 209 is fixedly connected to the upper wall of the upper fixed seat 201;
[0031] A lower track 203 intersecting the upper track 202 is provided inside the upper fixed seat 201 below the upper track 202. The lower track 203 is in a "W"-shaped structure, and two downward arc-shaped areas of the lower track 203 match the sizes of the pickling tank 102 and the water washing tank 103 respectively.
[0032] A second slide groove 2013 is provided inside the upper fixing seat 201 at the bottom of the upper track 202 and penetrates to the bottom of the upper fixing seat 201. The T-shaped slide bar 204 penetrates to the bottom of 201 through the second slide groove 2013 and is connected to the storage assembly 3;
[0033] The bottom wall of the upper fixing seat 201 is located above the conveyor belt 104 and is fixedly connected with a drying device 2010 for drying the galvanized workpieces;
[0034] The storage component 3 includes:
[0035] A storage box 301 is fixedly connected to the bottom wall of the T-shaped slide bar 204, and a storage slot 302 is provided inside the storage box 301. A spring 303 is fixedly connected to the upper wall of the storage slot 302, and a third baffle 304 is fixedly connected to the bottom end of the spring 303. Solid blocks 305 are fixedly connected to the outer walls of both sides of the third baffle 304;
[0036] A limiting groove 308 is provided at the bottom of the storage groove 302 inside the storage box 301, and the length and width of the limiting groove 308 match the length and width of the third baffle 304 respectively;
[0037] A third sliding groove 306 is provided on the outer wall of the storage box 301 at the solid block 305 , and the height of the third sliding groove 306 matches the sliding track of the solid block 305 .
[0038] In this embodiment: when the hot-dip galvanizing pretreatment device is actually used, first open the door panel of the outer wall of the storage box 301 to put the galvanized workpiece to be processed into the storage box 301, and then close the door panel, then start the electric push rod 208, the electric push rod 208 drives the slider 207 to move along one side of the column block 209, the slider 207 drives the fixed rod 205, the T-shaped slide bar 204, and the storage box 301 to slide synchronously along the inside of the upper track 202 until the T-shaped slide bar 204 moves to the intersection of the upper track 202 and the lower track 203. At this time, under the action of gravity, the fixed rod 205, the T-shaped slide bar 204, and the storage box 301 move downward synchronously and start to move along the lower track 203 toward the side of the column block 209. In this process, the storage box 301 passes through the upper track 202 in sequence. The galvanized workpieces are pickled and washed by acid pickling tank 102 and water washing tank 103 until the solid block 305 contacts the extrusion block 106. At this time, as the storage box 301 moves, the extrusion block 106 starts to squeeze the solid block 305, so that the solid block 305 drives the third baffle 304 to move and shrink along the inside of the storage tank 302 until the third baffle 304 is completely retracted to the inside of the storage tank 302. At this time, the outer wall of the storage box 301 is not blocked. At this time, the galvanized workpieces in the storage box 301 begin to transfer along the discharge hole 307 to the upper end of the conveyor belt 104. At this time, the drying equipment 2010 dries the galvanized workpieces at the upper end of the conveyor belt 104, and the dried galvanized workpieces are conveyed to the upper end of the storage table 105 through the conveyor belt 104;
[0039] After the unloading is completed, the electric push rod 208 is started again, and the electric push rod 208 starts to drive the T-shaped slide bar 204 to move along the lower track 203 to the inside of the upper track 202 and along the side away from the column block 209. The slider 207 drives the fixed rod 205, the T-shaped slide bar 204, and the storage box 301 to slide synchronously along the inside of the upper track 202 until the T-shaped slide bar 204 moves to the second intersection of the upper track 202 and the lower track 203. The reset second baffle 2012 blocks the groove at the intersection of the upper track 202 and the lower track 203 The plug makes it easy for the T-shaped slide bar 204 to slide smoothly inside the upper track 202. When the T-shaped slide bar 204 contacts the first baffle 2011, the T-shaped slide bar 204 pushes the first baffle 2011 to block the groove at the intersection of the upper track 202 and the lower track 203. Therefore, the slider 207 drives the fixed rod 205, the T-shaped slide bar 204, and the storage box 301 to slide synchronously along the upper wall of the first baffle 2011 and reset to the initial end of the upper track 202. Through the cooperation of the above parts, the pickling, washing and drying operations of the galvanized workpiece are completed quickly and conveniently.
[0040] Please refer to Figure 6 An outer wall of the storage box 301 is provided with a discharge hole 307 at the third baffle 304 , and the size of the discharge hole 307 is larger than the size of the workpiece placed inside the storage box 301 .
[0041] In this embodiment: this structure can facilitate the complete discharge operation of the workpiece, avoiding the situation where the workpiece remains inside the storage box 301.
[0042] Please refer to Figures 1-2 The inner wall of the upper fixed seat 201 is located at the intersection of the upper track 202 and the lower track 203, and is rotatably connected with the first baffle 2011 and the second baffle 2012 in sequence. The length of the first baffle 2011 and the second baffle 2012 is greater than the length of the groove at the intersection of the upper track 202 and the lower track 203, and the width of the first baffle 2011 and the second baffle 2012 are both smaller than the distance from the inner wall of the upper fixed seat 201 to the outer wall of the T-shaped sliding bar 204 away from the fixed rod 205.
[0043] In this embodiment: it is necessary to supplementally explain that: the bottom end of the inner wall of the upper track 202 is formed with a storage rotating groove for accommodating the first baffle 2011 and the second baffle 2012. When the first baffle 2011 and the second baffle 2012 are horizontal, the surfaces of the first baffle 2011 and the second baffle 2012 are flush with the bottom of the inner wall of the upper track 202. The first baffle 2011 and the second baffle 2012 are formed with a rotating shaft rotatably connected to the inner wall of the upper fixed seat 201 on both sides, and a torsion spring is sleeved on the outer side of the rotating shaft. The two ends of the torsion spring are respectively engaged with the surfaces of the first baffle 2011 and the second baffle 2012 and the inner wall of the upper fixed seat 201. The first baffle 2011 is initially in an upward tilted state, and it does not block the port of the lower track 203. The second baffle 2012 is initially in a horizontal state, and the other port of the lower track 203 is blocked.
[0044] In order to enable the fixed rod 205, the T-shaped slide bar 204, and the storage box 301 to synchronously slide along the inside of the upper rail 202 and reset to the initial end of the upper rail 202, a first baffle 2011 and a second baffle 2012 that are larger than the length of the groove at the intersection of the upper rail 202 and the lower rail 203 are set, so that the T-shaped slide bar 204 can push the first baffle 2011 and the second baffle 2012 to block the groove during the sliding process, thereby facilitating the smooth sliding of the T-shaped slide bar 204.
[0045] Please refer to Figures 4 to 6 The upper wall of the base 101 is located at the front end of the conveyor belt 104 and is fixedly connected with an extrusion block 106 . The height of the extrusion block 106 is greater than the height from the upper wall of the base 101 to the solid block 305 .
[0046] In this embodiment: In order to achieve the purpose of automatic unloading of the galvanized workpieces inside the storage box 301, an extrusion block 106 is set at the upper end of the base 101, so that when the solid block 305 contacts the extrusion block 106, the extrusion block 106 squeezes the solid block 305 so that the solid block 305 drives the third baffle 304 to move and shrink along the inside of the storage groove 302, and the third baffle 304 shrinks and moves upward so that the galvanized workpiece can be discharged from the discharge hole 307, thereby achieving the purpose of automatic unloading.
[0047] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hot dip galvanizing pretreatment device, comprising a pretreatment component (1) having a base (101), characterized in that: The interior of the base (101) is provided with a pickling tank (102), a water washing tank (103), a conveyor belt (104), and a storage table (105) in sequence along the horizontal direction; A sliding assembly (2) is provided at the upper end of the pretreatment assembly (1), and the sliding assembly (2) comprises: An upper fixed seat (201) fixedly connected to the wall, wherein an upper track (202) is provided inside the upper fixed seat (201), a T-shaped sliding rod (204) is slidably connected inside the upper track (202), a fixing rod (205) is fixedly connected to the upper outer wall of the T-shaped sliding rod (204), a first sliding groove (206) is provided on the outer wall of the fixing rod (205), a sliding block (207) is slidably connected inside the first sliding groove (206), an electric push rod (208) is fixedly connected to the outer wall of the sliding block (207), one end of the electric push rod (208) is fixedly connected to a column block (209), and the bottom wall of the column block (209) is fixedly connected to the upper wall of the upper fixed seat (201); A lower track (203) intersecting the upper track (202) is provided inside the upper fixing seat (201) and located below the upper track (202). The lower track (203) is in a "W"-shaped structure, and two downward arc-shaped areas of the lower track (203) are respectively matched with the sizes of the pickling tank (102) and the water washing tank (103); A second slide groove (2013) is provided inside the upper fixed seat (201) at the bottom of the upper track (202) and penetrates to the bottom of the upper fixed seat (201); the T-shaped slide bar (204) penetrates to the bottom of 201 through the second slide groove (2013) and is connected to a storage assembly (3); The bottom wall of the upper fixed seat (201) is located above the conveyor belt (104) and is fixedly connected with a drying device (2010) for drying the galvanized workpiece.
2. A hot dip galvanizing pretreatment device according to claim 1, characterized in that: The storage assembly (3) comprises: A storage box (301) is fixedly connected to the bottom wall of the T-shaped slide bar (204), wherein a storage slot (302) is provided inside the storage box (301), a spring (303) is fixedly connected to the upper wall of the storage slot (302), a third baffle (304) is fixedly connected to the bottom end of the spring (303), and solid blocks (305) are fixedly connected to the outer walls on both sides of the third baffle (304).
3. A hot dip galvanizing pretreatment device according to claim 2, characterized in that: The storage box (301) A limiting groove (308) is provided at the bottom of the storage groove (302) inside the housing, and the length and width of the limiting groove (308) respectively match the length and width of the third baffle (304).
4. A hot dip galvanizing pretreatment device according to claim 2, characterized in that: A third sliding groove (306) is provided on the outer wall of the storage box (301) at the solid block (305), and the height of the third sliding groove (306) matches the sliding track of the solid block (305).
5. A hot dip galvanizing pretreatment device according to claim 2, characterized in that: An outflow hole (307) is provided on the outer wall of the storage box (301) at the third baffle (304), and the size of the outflow hole (307) is larger than the size of the workpiece placed inside the storage box (301).
6. A hot dip galvanizing pretreatment device according to claim 1, characterized in that: The inner wall of the upper fixed seat (201) is located at the intersection of the two ends of the upper track (202) and the lower track (203), and is rotatably connected with a first baffle (2011) and a second baffle (2012) in sequence, wherein the length of the first baffle (2011) and the second baffle (2012) is greater than the length of the groove at the intersection of the upper track (202) and the lower track (203), and the width of the first baffle (2011) and the second baffle (2012) is less than the distance from the inner wall of the upper fixed seat (201) to the outer wall of the T-shaped sliding rod (204) away from the fixed rod (205).
7. A hot dip galvanizing pretreatment device according to claim 2, characterized in that: An extrusion block (106) is fixedly connected to the upper wall of the base (101) at the front end of the conveyor belt (104), and the height of the extrusion block (106) is greater than the height from the upper wall of the base (101) to the solid block (305).