Enamel spraying equipment for enamel tank of reaction kettle

Abstract

The utility model discloses enamel spraying equipment for a reaction kettle enamel tank, and relates to the field of production of reaction kettle enamel tanks. The enamel spraying equipment for the enamel tank of the reaction kettle comprises a base, and further comprises a driving mechanism for driving the enamel tank of the reaction kettle to rotate and mounted on one side of the base; t-shaped grooves are symmetrically formed in the side, away from the driving mechanism, of the base. The T-shaped block is connected into the T-shaped groove in a sliding manner; through cooperative use of the base, the driving mechanism, the moving plate, the first electric telescopic rod, the connecting column, the material spraying pipe, the second electric telescopic rod and other components, compared with a manual enamel spraying treatment mode in the prior art, the equipment can automatically perform enamel spraying treatment on the inner wall of the reaction kettle tank, so that the production efficiency is improved, and the labor intensity of workers is reduced. And moreover, the labor cost is also reduced, and meanwhile, the operation mode is safer.

Description

Technical Field

[0001] The utility model belongs to the technical field of production of reaction kettle enamel tanks, in particular to enamel spraying equipment for reaction kettle enamel tanks. Background Art

[0002] The reaction kettle enamel tank is a composite material product made by lining the inner surface of a steel container with high silicon dioxide content in glass, which is firmly adhered to the metal surface through high temperature burning. Therefore, it has the dual advantages of glass stability and metal strength. It is an excellent corrosion-resistant equipment and is therefore widely used in chemical, petroleum, pharmaceutical, pesticide, food and other industries.

[0003] At present, in the production process of the inner wall enamel of the open reactor, the tank is usually placed on the ground, and then the staff wearing masks and protective clothing (some do not have protective clothing) enter the tank and spray from the inside to the outside. Although this operation method can also complete the spraying treatment of the inner wall of the reactor tank, it requires manual operation in the tank, which not only has high labor intensity, but also causes harm to the human body; and the efficiency of manual spraying operation is also relatively low, and the product quality may not be well guaranteed. In view of this, the present utility model is specially proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a reaction kettle enamel tank spraying device which can overcome the above problems or at least partially solve the above problems.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is: the reactor enamel tank spraying equipment includes a base, and also includes: a driving mechanism for driving the reactor tank to rotate, which is installed on one side of the base; a T-shaped slot is symmetrically opened on the side of the base away from the driving mechanism; a T-shaped block is slidably connected in the T-shaped slot; a movable plate is fixedly connected to the upper ends of the two T-shaped blocks; a first electric telescopic rod is laterally fixedly connected to the center position of the movable plate; a connecting column is fixedly connected to the telescopic end of the first electric telescopic rod; a spray pipe is rotatably connected to one end of the connecting column away from the first electric telescopic rod; a second electric telescopic rod, both ends of which are rotatably connected to the connecting column and the spray pipe respectively; a feed pipe is slidably connected to the movable plate and is connected to the spray pipe.

[0006] Furthermore, the driving mechanism includes a rotating rod, a transmission wheel and a motor, the rotating rod is symmetrically rotatably connected to both sides of an end of the base away from the movable plate through a bracket, the transmission wheel is symmetrically fixedly connected to both sides of the rotating rod, the motor is fixedly connected to one of the brackets, and the output end is fixedly connected to the adjacent rotating rod.

[0007] In order to facilitate the extraction and recovery of the enamel raw materials scattered in the reaction kettle tank, the movable plate is further designed in a cover shape, and an annular suction pipe is fixedly connected to the movable plate, and the annular suction pipe is connected to the external recovery equipment through a recovery pipe.

[0008] In order to improve the sealing effect of the reactor tank, further, a magnetic block is fixedly connected to one end of the T-shaped groove close to the driving mechanism, and the T-shaped block is an iron block.

[0009] In order to improve the efficiency of the spraying, further, the spraying pipe is symmetrically rotated and connected to the connecting column, and the side of the feeding pipe close to the spraying pipe is inserted into the connecting column.

[0010] In order to improve the stability of the reactor tank, further, a vertical plate is fixedly connected to the middle of one end of the base away from the movable plate, a threaded rod is threadedly connected to the vertical plate, and a suction cup is rotatably connected to one end of the threaded rod close to the movable plate.

[0011] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: through the coordinated use of components such as the base, the driving mechanism, the movable plate, the first electric telescopic rod, the connecting column, the spraying pipe and the second electric telescopic rod, compared with the manual spraying treatment method in the prior art, the utility model can automatically spray the inner wall of the reaction kettle tank, which not only improves the production efficiency, but also reduces the labor cost, and the operation method is also safer.

[0012] The specific implementation of the utility model is further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached picture:

[0014] Figure 1 This is a schematic diagram of the structure of the reaction kettle enamel tank spraying equipment proposed in the utility model Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of the reaction kettle enamel tank spraying equipment proposed in the utility model Figure 2 ;

[0016] Figure 3 This is a structural schematic diagram of the reaction kettle tank proposed by the utility model installed on the reaction kettle enamel tank spraying equipment.

[0017] In the figure: 1. base; 101. rotating rod; 102. transmission wheel; 103. motor; 104. vertical plate; 105. threaded rod; 106. suction cup; 107. T-slot; 108. magnetic block; 2. moving plate; 201. T-block; 202. first electric telescopic rod; 203. connecting column; 204. spraying pipe; 205. second electric telescopic rod; 206. feeding pipe; 207. annular suction pipe. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0019] Embodiment 1:

[0020] Reference Figure 1-Figure 3 The enamel spraying equipment for a reactor enamel tank includes a base 1, and also includes: a driving mechanism for driving the reactor tank to rotate, which is installed on one side of the base 1; a T-shaped slot 107 is symmetrically opened on the side of the base 1 away from the driving mechanism; a T-shaped block 201 is slidably connected in the T-shaped slot 107; a moving plate 2 is fixedly connected to the upper ends of two T-shaped blocks 201; a first electric telescopic rod 202 is horizontally fixedly connected to the center position of the moving plate 2; a connecting column 203 is fixedly connected to the telescopic end of the first electric telescopic rod 202; a spraying pipe 204 is rotatably connected to one end of the connecting column 203 away from the first electric telescopic rod 202; a second electric telescopic rod 205, both ends of which are rotatably connected to the connecting column 203 and the spraying pipe 204 respectively; a feeding pipe 206 is slidably connected to the moving plate 2 and connected to the spraying pipe 204.

[0021] The driving mechanism includes a rotating rod 101, a transmission wheel 102 and a motor 103. The rotating rod 101 is symmetrically rotatably connected to both sides of an end of the base 1 away from the movable plate 2 through a bracket. The transmission wheel 102 is symmetrically fixedly connected to both sides of the rotating rod 101. The motor 103 is fixedly connected to one of the brackets, and the output end is fixedly connected to the adjacent rotating rod 101.

[0022] When it is necessary to spray enameling operation on the inner wall of the reactor tank that has been shaped, the reactor tank can be placed on the two sets of transmission wheels 102, and then the movable plate 2 can be pushed close to the reactor tank. When the spray pipe 204 is located near the open end inside the reactor tank, the enamel raw material can be transported into the spray pipe 204 through the feeding pipe 206, and then the spray pipe 204 can spray the enamel raw material into atomization on the inner wall of the reactor tank. While spraying the enamel raw material, the motor 103 is started, and the motor 103 will drive the rotating rod 101 connected thereto to rotate, and the rotating rod 101 will drive the transmission wheel 102 to rotate, and then the reactor tank will rotate with the cooperation of the two sets of transmission wheels 102, and then the spray pipe 204 can evenly spray the enamel raw material on a circle of side walls of the reactor tank. When a circle of side walls of one place in the reactor is sprayed, the first electric telescopic rod 202 can be started to pass through The connecting column 203 controls the spraying pipe 204 to continue to move toward the inside of the reactor tank, so that the next location of the side wall of the reactor tank can be sprayed. When the side wall of the reactor tank is sprayed, the second electric telescopic rod 205 can be started, and the second electric telescopic rod 205 will control the rotation of the spraying pipe 204 so that the spraying pipe 204 faces the bottom of the reactor tank, and then the bottom of the reactor tank can be sprayed, thereby completing the spraying of the entire interior of the reactor tank. Through the coordinated use of the base 1, the driving mechanism, the moving plate 2, the first electric telescopic rod 202, the connecting column 203, the spraying pipe 204 and the second electric telescopic rod 205 and other components, compared with the manual spraying method in the prior art, the device can automatically spray the inner wall of the reactor tank, which not only improves the production efficiency, but also reduces the labor cost, and the operation method is also safer.

[0023] Embodiment 2:

[0024] Reference Figure 1-Figure 3 The reactor enamel tank spraying equipment is basically the same as that of Example 1, and furthermore: the movable plate 2 is designed in a cover shape, and an annular suction pipe 207 is fixedly connected inside the movable plate 2, and the annular suction pipe 207 is connected with an external recovery device through a recovery pipe. When the spraying pipe 204 is controlled to extend into the reactor tank, the movable plate 2 can be covered on the opening of the reactor tank, thereby sealing the reactor tank. Then, when spraying, the external recovery device can be started to extract and recover the enamel raw materials scattered in the reactor tank through the annular suction pipe 207, so as to avoid the misty enamel raw materials from scattering to the outside world and causing damage to the environment and personnel health.

[0025] A magnetic block 108 is fixedly connected to one end of the T-slot 107 close to the driving mechanism. The T-block 201 is an iron block. When the T-block 201 moves to one end close to the driving mechanism, the magnetic block 108 will firmly adsorb the T-block 201 under the action of magnetic force, thereby improving the sealing effect of the movable plate 2 on the opening of the reactor tank and preventing the movable plate 2 from being displaced and affecting the sealing effect of the reactor tank.

[0026] The spray pipe 204 is symmetrically connected to the connecting column 203, and the side of the feeding pipe 206 close to the spray pipe 204 is inserted into the connecting column 203. Figure 1 As shown, by symmetrically arranging two groups of spraying pipes 204, the efficiency of spraying the inner wall of the reactor tank can be further improved, so that one circle of spraying can be completed by rotating half a circle.

[0027] A vertical plate 104 is fixedly connected to the middle of one end of the base 1 away from the movable plate 2, and a threaded rod 105 is threadedly connected to the vertical plate 104. The threaded rod 105 is rotatably connected to one end of the threaded rod 105 close to the movable plate 2. When the reaction kettle tank is placed on the two sets of transmission wheels 102, the threaded rod 105 can be rotated to make the threaded rod 105 drive the suction cup 106 to approach the reaction kettle tank until the suction cup 106 is tightly adsorbed on the reaction kettle tank, thereby limiting the position of the reaction kettle tank and avoiding the problem of displacement of the reaction kettle tank.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention.

Claims

1. A reaction kettle enamel tank spraying device, comprising a base (1), characterized in that: Also includes: A driving mechanism for driving the reaction kettle tank to rotate, mounted on one side of the base (1); A T-shaped groove (107) is symmetrically provided on one side of the base (1) away from the driving mechanism; A T-shaped block (201) slidably connected in the T-shaped slot (107); A movable plate (2) fixedly connected to the upper ends of the two T-shaped blocks (201); A first electric telescopic rod (202) is transversely fixedly connected to the center of the movable plate (2); A connecting column (203) fixedly connected to the telescopic end of the first electric telescopic rod (202); A material spraying pipe (204) is rotatably connected to an end of the connecting column (203) away from the first electric telescopic rod (202); The second electric telescopic rod (205) has two ends which are rotatably connected to the connecting column (203) and the spraying pipe (204) respectively; The material delivery pipe (206) is slidably connected to the movable plate (2) and is connected to the material injection pipe (204).

2. The reaction kettle enamel tank spraying equipment according to claim 1 is characterized in that: The driving mechanism comprises a rotating rod (101), a transmission wheel (102) and a motor (103); the rotating rod (101) is symmetrically rotatably connected to two sides of an end of the base (1) away from the moving plate (2) via a bracket; the transmission wheel (102) is symmetrically fixedly connected to two sides of the rotating rod (101); the motor (103) is fixedly connected to one of the brackets, and the output end is fixedly connected to the adjacent rotating rod (101).

3. The reaction kettle enamel tank spraying equipment according to claim 1 is characterized in that: The movable plate (2) is designed in a cover shape, and an annular suction pipe (207) is fixedly connected inside the movable plate (2), and the annular suction pipe (207) is connected to an external recovery device through a recovery pipe.

4. The reaction kettle enamel tank spraying equipment according to claim 3 is characterized in that: A magnetic block (108) is fixedly connected to one end of the T-shaped slot (107) close to the driving mechanism, and the T-shaped block (201) is an iron block.

5. The reaction kettle enamel tank spraying equipment according to claim 1 is characterized in that: The injection pipe (204) is symmetrically connected to the connecting column (203) in a rotationally symmetrical manner, and the side of the material delivery pipe (206) close to the injection pipe (204) is inserted into the interior of the connecting column (203).

6. The reaction kettle enamel tank spraying equipment according to claim 1 is characterized in that: A vertical plate (104) is fixedly connected to the middle of one end of the base (1) away from the movable plate (2), a threaded rod (105) is threadedly connected to the vertical plate (104), and a suction cup (106) is rotatably connected to one end of the threaded rod (105) close to the movable plate (2).

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