Telescopic laser and ultrasonic double-control leveling full-width bridge deck paver

Through the designable telescopic laser ultrasonic dual -controlled full -range bridge pavement machine, the length of the tideline is adjusted by sliding connection and hydraulic telescopic device, combined with highly automated walking device and telescopic scraper roller shaft, solving the width gradient of the bridge deck. The problems of the construction difficulties of the section of the section and the construction of the construction of the construction of the construction of the construction of the section have achieved efficient full -length bridge paving.

CN222412492UActive Publication Date: 2025-01-28CHINA RAILWAY NO 3 GRP CO LTD +1
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Patent Information

Application Number
CN202420859784.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-28
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing fully automatic truss laser ultrasonic dual-control leveling full-frame bridge deck pavers have construction difficulties and are unable to construct when the bridge deck width gradient section and the guardrail section is not constructed.

Method used

Designed a telescopic laser ultrasonic dual -controlled full -range bridge pavement machine. The coordination of the sliding connection of the main truss and the mobile truss and the hydraulic telescopic device to realize the length of the whole machine; the walking device and hydraulic lifting device Connect with laser and ultrasonic dual -control device to achieve highly automated adjustment; regulating scratch plates and regulating roller shafts of fixed scrape and fixing roller shafts have telescopic functions and adapt to changes in the width of the bridge deck.

Benefits of technology

The construction of the width of the bridge deck and the unprooped guardrail section of the bridge deck, adapting to different working conditions, the maximum construction width can reach 25m, solving the problem of unable to construct the existing technology.

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Abstract

The utility model discloses a telescopic laser ultrasonic double-control leveling full-width bridge deck paver which comprises a main truss and a movable truss, the main truss is formed by splicing a plurality of standard knots, sliding grooves are formed in the two ends of the main truss in the length direction, and the movable truss is connected with the main truss through the sliding grooves. A hydraulic telescopic device is connected between the main truss and the movable truss, and the movable truss slides under the action of the hydraulic telescopic device, so that the length of the whole machine is changed; a walking device is installed on the end side of the movable truss and connected with the movable truss through a hydraulic lifting device, the hydraulic lifting device is connected with a laser and ultrasonic double-control device, and the height of the whole truss is increased or decreased after signals of the laser and ultrasonic double-control device are received. A fixed scraping plate and a fixed roller shaft are arranged below the main truss, the two ends of the fixed scraping plate are connected with adjusting scraping plates through hydraulic telescopic rods, and telescopic adjusting roller shafts are arranged at the two ends of the fixed roller shaft. The construction condition of a bridge deck width transition section can be adapted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bridge superstructure construction, and specifically relates to a telescopic laser ultrasonic dual-control leveling full-width bridge deck paver. Background Art

[0002] With the rapid development of my country's transportation industry, the project construction cycle is constantly shortened, and higher requirements are put forward for construction automation, mechanization, and efficiency. Among them, the bridge deck pavement layer is the main load-bearing and buffer structure, and its construction quality directly affects the driving experience after the opening to traffic. How to integrate the various functions of existing construction equipment to achieve a highly centralized, full-width paving, fully automatic control, efficient and economical construction state has always been our goal.

[0003] The utility patent with announcement number CN217710201U discloses a fully automatic truss-type laser ultrasonic dual-control leveling full-width bridge deck paver, which has the advantages of automatic elevation adjustment, full-width paving, easy disassembly and assembly, and convenient transfer. However, in the bridge deck width gradient section and the section without guardrail construction, there are still construction difficulties and inability to construct. In view of this, the present application provides a retractable laser ultrasonic dual-control leveling full-width bridge deck paver. Utility Model Content

[0004] In order to solve the above technical problems, the utility model proposes a retractable laser ultrasonic dual-control leveling full-width bridge deck paver.

[0005] The utility model provides the following technical solutions: a retractable laser ultrasonic dual-control leveling full-width bridge deck paver, comprising: a main truss and a mobile truss, the main truss is assembled from a number of standard sections, slideways are installed at both ends of the main truss along the length direction, the mobile truss is connected to the main truss by the slideway, a hydraulic telescopic device is connected between the main truss and the mobile truss, the mobile truss realizes sliding movement under the action of the hydraulic telescopic device, thereby changing the length of the whole machine;

[0006] A traveling device is installed on the end side of the mobile truss. The traveling device is connected to the mobile truss through a hydraulic lifting device. The hydraulic lifting device is connected to the laser and ultrasonic dual control device. After receiving the signal from the laser and ultrasonic dual control device, the height of the whole machine truss is raised or lowered.

[0007] A fixed scraper and a fixed roller are arranged below the main truss. Both ends of the fixed scraper are connected to the adjusting scraper through hydraulic telescopic rods, and both ends of the fixed roller are provided with telescopic adjusting rollers.

[0008] Furthermore, the traveling device adopts a grooved wheel type traveling device, which is supported on a track laid on the top surface of the bridge deck guardrail and travels on the track.

[0009] Furthermore, the walking device uses rubber wheels for walking.

[0010] Furthermore, the length of the fixed scraper and the fixed roller is equal to the length of the main truss, and the length of the adjustable scraper and the adjustable roller is equal to the length of the movable truss.

[0011] Furthermore, connection holes are arranged at intervals on the main truss and the movable truss, and bolts can be used to bolt and lock the main truss and the movable truss.

[0012] The utility model has the following beneficial effects:

[0013] The main truss and the mobile truss are connected together through a slide, and under the action of the hydraulic telescopic device, the mobile truss can be moved on the main truss to achieve the purpose of changing the length of the whole machine. The adjusting scraper and the adjusting roller at both ends of the fixed scraper and the fixed roller also have telescopic function, which can change at the same time as the length of the whole machine, so as to adapt to the construction conditions of the gradual change section of the bridge deck width. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 yes Figure 1 Schematic diagram of the cross section at point A.

[0016] In the figure: 1- hydraulic telescopic device; 2- slide; 3- walking device; 4- track; 5- laser and ultrasonic dual control device; 6- fixed scraper; 7- adjustable scraper; 8- hydraulic lifting device; 9- main truss; 10- moving truss; 11- fixed roller. DETAILED DESCRIPTION

[0017] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a retractable laser ultrasonic dual-control leveling full-width bridge deck paver of the utility model in conjunction with the accompanying drawings.

[0018] like Figure 1 and Figure 2 As shown: a retractable laser ultrasonic dual-control leveling full-width bridge deck paver, including a main truss 9 and a mobile truss 10. The main truss 9 is assembled from a number of standard section trusses. A slide 2 is installed at the top of both ends of the main truss 9 along the length direction. The mobile truss 10 is connected to the main truss 9 through the slide 2. A hydraulic telescopic device 1 is connected between the main truss 9 and the mobile truss 10. Under the action of the hydraulic telescopic device 1, the mobile truss 10 can move horizontally on the main truss 9, thereby achieving the purpose of adjusting the length of the whole machine. Connection holes are arranged at intervals on the main truss 9 and the mobile truss 10. In the case of long-term operation, the mobile truss 10 is bolted and locked to the main truss 9 by bolts to avoid damaging the slide structure.

[0019] A traveling device 3 is installed on the end side of the mobile truss 10, and the traveling device 3 is connected to the mobile truss 10 through a hydraulic lifting device 8. In the guardrail section, the traveling device 3 adopts a grooved wheel type traveling device, which is supported on the track 4 laid on the top surface of the guardrail. When the guardrail is not constructed, it uses rubber wheels to travel, which can cope with bridge deck paving under different conditions. The hydraulic lifting device 8 is connected to the laser and ultrasonic dual control device 5, and rises or falls after receiving the signal of the laser and ultrasonic dual control device 5, and realizes automatic adjustment of the elevation through the laser and ultrasonic dual control device 5, thereby realizing the height adjustment of the whole machine.

[0020] A fixed scraper 6 and a fixed roller 11 are arranged below the main truss 9. A retractable adjustment scraper 7 is installed at both ends of the fixed scraper 6. The adjustment scraper 7 has a retractable function and can change its length. Similarly, an adjustment roller with a retractable function is also installed at both ends of the fixed roller 11. The retractable function of the scraper and roller can ensure that the length of the whole machine changes in the same manner. Specifically, the length of the fixed scraper 6 and the fixed roller 11 is equal to the length of the main truss 9, and the length of the adjustment scraper 7 and the adjustment roller is equal to the length of the mobile truss 10. The adjustment scraper 7 is connected to the ends of the fixed scraper 6 by a hydraulic telescopic rod, so that it has a retractable function and can change its length to achieve the same width as the bridge deck. The non-standard section roller parts at both ends of the fixed roller 11 are connected by a hydraulic telescopic rod, and also use a roller with a retractable function, which can be adjusted and changed in length. In addition, the adjustment scraper 7 and the adjustment roller can also be staggered with the fixed scraper 6 and the fixed roller by a certain distance, and can be retracted independently to ensure that the width of the bridge deck is covered.

[0021] During the on-site construction process, according to the width of the bridge deck, appropriate standard section trusses and scrapers and rollers of corresponding lengths are configured. If there is an extra section of truss and the length of the whole machine is too long, this section of truss is reduced and the mobile truss 10 is used for adjustment. Under the action of the hydraulic telescopic device 1, the mobile truss 10 is moved and telescoped on the main truss 9 to a length that is suitable for the width of the bridge deck. Then, the mobile truss 10 is connected and locked to the main truss 9 with bolts, and the scraper and roller are subjected to the same steps to make them suitable for the width of the bridge deck.

[0022] For bridges with gradually changing widths in the project, especially at the transition section between the bridge and the ramp, for example, where the beam width gradually changes from 15.5m to 24.35m, segmented construction is adopted. After the paver is assembled to a width suitable for 15.5m, construction is carried out forward. During the movement, the truss 10, scraper, and roller are extended by the telescopic function to extend the overall length of the truss, scraper, and roller until they are extended to the maximum working width. Then, construction is stopped, construction joints are set, and the construction width of the paver is increased again by adding standard sections. The maximum construction width can reach 25m.

[0023] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present invention.

Claims

1. A retractable laser ultrasonic dual-control leveling full-width bridge deck paver, characterized in that: The machine comprises a main truss (9) and a movable truss (10), wherein the main truss (9) is assembled from a plurality of standard sections, and slideways (2) are installed at both ends of the main truss (9) along the length direction, and the movable truss (10) is connected to the main truss (9) by means of the slideways (2), and a hydraulic telescopic device (1) is connected between the main truss (9) and the movable truss (10), and the movable truss (10) is slidably moved under the action of the hydraulic telescopic device (1), thereby changing the length of the whole machine; A walking device (3) is installed on the end side of the mobile truss (10); the walking device (3) is connected to the mobile truss (10) via a hydraulic lifting device (8); the hydraulic lifting device (8) is connected to the laser and ultrasonic dual control device (5) and raises or lowers the height of the entire truss after receiving a signal from the laser and ultrasonic dual control device (5); A fixed scraper (6) and a fixed roller (11) are arranged below the main truss (9); both ends of the fixed scraper (6) are connected to the adjusting scraper (7) via hydraulic telescopic rods; and both ends of the fixed roller (11) are provided with telescopic adjusting rollers.

2. According to claim 1, a retractable laser ultrasonic dual-control leveling full-width bridge deck paver is characterized by: The traveling device (3) is a grooved wheel type traveling device, supported on a track (4) laid on the top surface of the bridge deck guardrail, and travels on the track (4).

3. The retractable laser ultrasonic dual-control leveling full-width bridge deck paver according to claim 1 is characterized by: The walking device (3) uses rubber wheels for walking.

4. The retractable laser ultrasonic dual-control leveling full-width bridge deck paver according to claim 1 is characterized by: The length of the fixed scraper (6) and the fixed roller (11) is equal to the length of the main truss (9), and the length of the adjustable scraper (7) and the adjustable roller is equal to the length of the movable truss (10).

5. A retractable laser ultrasonic dual-control leveling full-width bridge deck paver according to any one of claims 1 to 4, characterized in that: Connection holes are arranged at intervals on the main truss (9) and the movable truss (10), and bolts can be used to bolt and lock the main truss (9) and the movable truss (10).

Citation Information

Patent Citations

  • Full-automatic truss type laser ultrasonic double-control leveling full-width bridge deck paver

    CN217710201U