New energy aluminum foil plant structure

Abstract

According to the new energy aluminum foil factory building structure, a new energy aluminum foil factory building comprises a clean area and a non-clean area, the clean area comprises a precise cutting area and a packaging area, and the precise cutting area and the packaging area are arranged in a new energy aluminum foil production factory building in a nested mode; an equipment installation platform covering the whole precise cutting area or packaging area is arranged on the upper portion of the precise cutting area or packaging area, a clean area combined air conditioner, a rolling slitting area micro-positive pressure air supplement unit and a smoke exhaust fan are fixedly arranged on the upper portion of the equipment installation platform, and an air supply pipeline, a smoke exhaust pipeline and an air return pipeline are fixedly arranged on the lower portion of the equipment installation platform. The device has the advantages of being large in equipment installation area and short in pipeline installation hanging bracket length, the pipeline length can be effectively shortened through optimization design, and the problems that an existing new energy aluminum foil clean plant is high in long-term operation energy consumption, complex in construction and installation, large in vibration noise, large in occupied area and the like are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy aluminum foil clean workshop equipment installation, and specifically designs a new energy aluminum foil workshop structure. Background Art

[0002] The precision cutting section and packaging area of ​​new energy electronic aluminum foil are usually clean workshops. When designing clean workshops, the layout structure of the clean area combined air conditioner is the focus, which is closely related to the production process layout of new energy electronic aluminum foil. The existing design scheme is: an equipment installation platform is set on the upper side of the clean workshop, and the clean area combined air conditioner is fixed on the equipment installation platform; this clean area combined air conditioner layout structure has the advantages of simple clean workshop structure, no columns in the clean area, no need to worry about the clean area combined air conditioner leakage, and the equipment layout in the clean workshop is more flexible and convenient; but this clean area combined air conditioner layout structure also has the following problems: 1. The offset setting of the clean area combined air conditioner leads to longer air supply ducts and return air ducts, and the long-term energy consumption of the clean workshop is high; 2. Because the hanger needs to be fixed when each pipeline is hoisted On the roof purlins of the new energy aluminum foil production plant, the height of the roof purlins of the new energy aluminum foil production plant is relatively high, so the maximum length of the hanger for hanging pipes is more than 5.0 meters, which makes the design, construction and installation, and position modification of the hanger very difficult; 3. Because the hanger for hanging pipes is too long, the overall rigidity of the pipes after installation is poor, and the pipes are prone to vibrate and generate noise when the combined air conditioners in the clean area, the micro-positive pressure air supply units in the rolling and slitting areas, and the smoke exhaust fans are working; 4. Because the installation platform area of ​​​​the existing equipment is too small, other supporting air supply equipment in the new energy aluminum foil production plant (such as the combined air conditioners in the rolling area and the slitting area and clean area) need to be installed in the plane with zero elevation of the plant, which increases the plant area. For enterprises with loose land use, the existing plan is acceptable, but for enterprises with tight land use, the existing plan needs to be further improved. Utility Model Content

[0003] In order to overcome the shortcomings in the background technology, the utility model discloses a new energy aluminum foil plant structure, the new energy aluminum foil plant includes a clean area and a non-clean area, wherein the clean area includes a fine cutting area and a packaging area, and the fine cutting area and the packaging area are nested in the new energy aluminum foil production plant; an equipment installation platform covering the entire fine cutting area or the packaging area is arranged on the upper part of the fine cutting area or the packaging area, the clean area combined air conditioner, the rolling and slitting area micro-positive pressure air supply unit, and the smoke exhaust fan are fixedly arranged on the upper part of the equipment installation platform, and the air supply duct, the smoke exhaust duct, and the return air duct are fixedly arranged on the lower part of the equipment installation platform, which has the advantages of large equipment installation area and short length of the duct installation hanger. The length of the duct can be effectively shortened through optimized design, and many problems existing in the existing new energy aluminum foil clean plant, such as high long-term operation energy consumption, complex construction and installation, large vibration and noise, and large floor area, are solved.

[0004] In order to achieve the purpose of the utility model, the utility model adopts the following technical scheme: a new energy aluminum foil plant structure, the new energy aluminum foil plant includes a clean area and a non-clean area, wherein the clean area includes a precision cutting area and a packaging area; the precision cutting area and the packaging area are independent building structures, which are nested in the new energy aluminum foil production plant; since the precision cutting area and the packaging area are independent building structures, an independent equipment installation platform is formed on the top, which provides a basis for the installation of environmental maintenance equipment in the clean area and the non-clean area.

[0005] Furthermore, an equipment installation platform is provided in the precision cutting area or the packaging area. Since the process equipment in the precision cutting area and the packaging area does not have high requirements on the space height, the top surface elevation of the equipment installation platform is designed to be 9.000-11.000 meters; a factory roof is provided on the upper part of the equipment installation platform, and a clean area ceiling is provided on the lower part of the equipment installation platform, with a ceiling elevation of 7.000-9.000 meters; an equipment installation space is formed between the equipment installation platform and the factory roof, with a height of 6.000 meters; a pipeline installation space is formed between the equipment installation platform and the clean area ceiling, with a height of 2.000-2.500 meters, thereby greatly shortening the length of the pipeline hanger.

[0006] Furthermore, the new energy aluminum foil production plant is provided with a clean area combined air conditioner (2), a rolling and slitting area micro-positive pressure air supply unit, a smoke exhaust fan, an air supply duct (5), a smoke exhaust duct (6), and a return air duct (7), forming an air supply, return air, and smoke exhaust system of the new energy aluminum foil clean plant.

[0007] Furthermore, the clean area combined air conditioner, the rolling and slitting area micro-positive pressure air supply unit, and the smoke exhaust fan are fixedly installed on the upper part of the equipment installation platform, located in the equipment installation space; the air supply duct, the smoke exhaust duct, and the return air duct are fixedly installed on the lower part of the equipment installation platform, located in the duct installation space; the air supply duct is connected to the clean area combined air conditioner, and finally connected to the air supply outlet of the clean workshop ceiling; the return air duct is finally connected to the return air outlet of the clean area combined air conditioner; the smoke exhaust duct is connected to the smoke exhaust fan, and finally connected to the outside of the production plant.

[0008] Furthermore, the equipment installation platform is a concrete structure or a truss structure; when the equipment installation platform is a concrete structure, it is actually a nested concrete air-conditioning equipment installation platform built in the steel structure new energy aluminum foil production plant; when the equipment installation platform is a truss structure, a truss structure load-bearing platform is built in the steel structure new energy aluminum foil production plant, and the truss load-bearing platform is used as the equipment installation platform.

[0009] Furthermore, the area of ​​the equipment installation platform is equal to the area of ​​the precision cutting area and the packaging area. Compared with the existing equipment installation platform only set on the side or upper part of the clean workshop, the area available for installing equipment is greatly increased. The clean area combined air conditioner, the rolling and slitting area micro-positive pressure air supply unit, and the smoke exhaust fan can be set on the equipment installation platform. At the same time, the setting position of the above equipment also has a larger adjustment space. Therefore, the air supply duct, return air duct, and smoke exhaust duct can be optimized and designed to reduce the length and wind resistance of the air supply duct, return air duct, and smoke exhaust duct. While reducing the project cost, it also reduces the energy consumption of the long-term operation of the clean workshop.

[0010] Furthermore, the clean area combination air conditioner is fixedly installed on the upper part of the equipment installation platform through a water collecting support seat. When the equipment installation platform is a concrete structure, the vibration of the clean area combination air conditioner during long-term operation will cause the waterproofing of the concrete structure to fail; when the equipment installation platform is a truss structure, the equipment installation platform itself does not have a waterproof structure; when a rectangular shallow basin-shaped water collecting support seat is adopted, when the clean area combination air conditioner is working, hot and cold water media and condensed water accumulate in the water collecting support seat, and are discharged into the sewage pipe through the drain pipe of the water collecting support seat, so as to prevent water leakage in the new energy aluminum foil clean plant during long-term use; at the same time, after the water collecting support seat is set, the equipment installation platform no longer needs to have a waterproof structure, thus avoiding the problem of rework and repair caused by the inconsistency between the waterproof structure and the size of the actually purchased clean area combination air conditioner.

[0011] Furthermore, the air supply duct, smoke exhaust duct and return air duct are fixed in the duct installation space at the bottom of the equipment installation platform through hangers. The length of the hangers is less than 2.0 meters, and the height of the equipment installation platform is relatively low. Construction workers can stand on the top of the factory crane to carry out construction work. Therefore, the construction, installation and position modification of the hangers are very convenient. At the same time, since the length of the hanger for the hoisting pipe is relatively short, the overall rigidity of the pipe is better after installation. When the clean area combined air conditioner and smoke exhaust fan are working, the vibration noise of the pipe is also correspondingly smaller.

[0012] Due to the adoption of the technical scheme as described above, the utility model has the following beneficial effects: the utility model discloses a new energy aluminum foil plant structure, the new energy aluminum foil plant includes a clean area and a non-clean area, wherein the clean area includes a precision cutting area and a packaging area, and the precision cutting area and the packaging area are nested in the new energy aluminum foil production plant; an equipment installation platform is arranged on the upper part of the precision cutting area or the packaging area, a plant roof is arranged on the upper part of the equipment installation platform, and a clean area ceiling is arranged on the lower part of the equipment installation platform, an equipment installation space is formed between the equipment installation platform and the plant roof, and a pipeline installation space is formed between the equipment installation platform and the clean area ceiling; the clean area combined air conditioner, the rolling and slitting area micro-positive pressure air supply unit, and the smoke exhaust fan are fixedly arranged on the upper part of the equipment installation platform; the air supply duct, the smoke exhaust duct, and the return air duct are fixedly arranged on the lower part of the equipment installation platform; since the equipment installation platform arranged on the upper part of the precision cutting area or the packaging area covers the entire precision cutting area Cutting area or packaging area, the setting position of the clean area combined air conditioner has a larger adjustment space, the supply air duct and return air duct can be optimized and designed, and the energy consumption of the clean workshop for long-term operation can be reduced; when the pipeline is hoisted, the hanger is fixed at the bottom of the equipment installation platform, which greatly shortens the length of the hanger. At the same time, the operators can easily approach the construction work surface through the overhead crane, so the hanger design, construction and installation, and position modification are very convenient; after the length of the hanger is shortened, the overall rigidity of the pipeline is improved after installation, which improves the problem of vibration and noise in the pipeline; at the same time, the equipment installation platform has a large area. After the clean area self-use clean area combined air conditioner is arranged, the micro-positive pressure air supply unit and other equipment in the nearby rolling span, cutting span and other areas can also be set on the equipment installation platform, which greatly reduces the area of ​​the empty machine room that needs to be arranged in the zero elevation group of the rolling auxiliary span, and solves the design and construction problems of the clean workshop of new energy aluminum foil of enterprises with limited land. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure layout of the existing new energy aluminum foil clean workshop;

[0014] Figure 2 This is a schematic diagram of the vertical section of the existing new energy aluminum foil clean plant layout;

[0015] Figure 3 This is a schematic diagram of the layout structure of the new energy aluminum foil clean workshop of this utility model;

[0016] Figure 4 This is a schematic elevation cutaway diagram of the space layout of the utility model new energy aluminum foil clean workshop;

[0017] Figure 5 This is a schematic diagram of the appearance of the water collection support seat;

[0018] Figure 6 It is a schematic diagram of the exploded structure of the water collection support seat;

[0019] Figure 7This is a schematic diagram of the appearance of the water collection tray;

[0020] Figure 8 This is a schematic diagram of the appearance of the steel fixing seat;

[0021] Fig. 9 This is a schematic diagram of the appearance of the supporting steel.

[0022] In the figure: 1. Equipment installation platform; 2. Clean area combined air conditioner; 3. Fresh air duct; 4. Main air supply duct; 5. Air supply duct; 6. Smoke exhaust duct; 7. Return air duct; 8. Clean area ceiling; 9. Clean area wall; 10. Water collection support seat; 10.1. Water collection tray; 10.1.1. Water collection tray body; 10.1.2. Steel fixing seat; 10.1.3. Filter; 10.1.4. Drain pipe; 10.1.5. Fixed edge; 10.2. Support steel; 10.2.1. Water trough. DETAILED DESCRIPTION

[0023] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0024] See the instruction manual Figure 1 , 2 : It shows the plan view and elevation section view of the existing new energy aluminum foil plant structure. The new energy aluminum foil clean plant includes auxiliary span, rolling area, slitting area, fine cutting area, packaging area, finished product storage area, slitting area waste packaging area, fine cutting waste packaging area, packaging area, buffer area, among which the fine cutting area and packaging area are clean plants; in the attached manual Figure 1 , 2 In the equipment installation platform 1, the upper side of the precision cutting area and the upper part of the left and right sides of the packaging area are set, and the combined air conditioner in the clean area is fixedly set on the equipment installation platform 1. The air supply duct, smoke exhaust duct and return air duct are directly hoisted on the roof purlins of the production plant through the hanger; therefore, there are many problems such as long ducts, high energy consumption, difficult construction and installation, and high vibration and noise; in addition, due to the small area of ​​the existing equipment installation platform 1, other supporting air supply equipment in the new energy aluminum foil production plant (such as the micro-positive pressure air supply unit in the rolling area and the slitting area) needs to be set in the plane of the zero elevation of the plant, thus occupying the area of ​​the precision cutting waste packaging area and the auxiliary span, making the plant occupy a larger area;

[0025] See the instruction manual Figure 3 , 4 : It shows the structural plan diagram and elevation section diagram of the new energy aluminum foil plant of the utility model. The overall plan layout of the new energy aluminum foil clean plant is the same as the existing one, including auxiliary span, rolling area, slitting area, fine cutting area, packaging area, finished product storage area, slitting area waste packaging area, fine cutting waste packaging area, packaging area, buffer area, among which the fine cutting area and packaging area are clean plants; the instruction manual is attached Figure 3 In the figure, it is shown that the precision cutting area and the packaging area are nested in the new energy aluminum foil production plant. The precision cutting area or the packaging area is provided with an equipment installation platform 1 of the same area. The equipment installation platform 1 is a frame structure formed by concrete pouring, wherein the elevation of the equipment installation platform 1 in the precision cutting area is 11.000 meters, wherein the elevation of the equipment installation platform 1 in the packaging area is 10.500 meters; the upper part of the equipment installation platform 1 is provided with a plant roof, and the equipment installation space is formed between the equipment installation platform 1 and the plant roof, and the height of the process equipment installation space in the clean area is about 6.000 meters; the lower part of the equipment installation platform 1 is provided with a clean area ceiling 8, and the elevation of the clean area ceiling 8 is 8.500 meters, and the equipment installation platform 1 and the clean area ceiling 8 form a pipeline installation space, and the height of the pipeline installation space is 2.000-2.500 meters;

[0026] The clean area combined air conditioner 2, the rolling and cutting area micro-positive pressure air supply unit, the return air fan, and the smoke exhaust fan are fixedly installed on the upper part of the equipment installation platform 1, located in the equipment installation space, wherein the clean area combined air conditioner 2 is fixedly installed on the upper part of the equipment installation platform 1 through the water collection support seat 10; see the attached manual Figure 5 , 6 : The water collection support seat 10 includes a water collection tray 10.1 and a support steel 10.2; see the attached manual Figure 7 : The water collecting pan 10.1 includes a water collecting pan body 10.1.1, which is a rectangular shallow basin, welded from stainless steel plates, and has three rows of steel fixing seats 10.1.2 fixed to the bottom by welding, each row of steel fixing seats 10.1.2 is provided with three; see the attached manual Figure 8 , 9 : The steel fixing seat 10.1.2 is a rectangular groove with folded edges formed by bending a stainless steel plate, and a plurality of through holes are provided on both side walls, and nuts are welded on the inner sides of the side walls corresponding to the through holes; the supporting steel 10.2 is a channel steel, and a plurality of through holes are provided on the side walls, and a plurality of water grooves 10.2.1 are provided on the bottom of the side walls; the supporting steel 10.2 is clamped on the upper part of the steel fixing seat 10.1.2, and the side bottom of the supporting steel 10.2 is in contact with the folded edges of the steel fixing seat 10.1.2, and the through holes of the supporting steel 10.2 and the steel fixing seat 10.1.2 correspond to each other, and the supporting steel 10.2 is fixedly connected to the steel fixing seat 10.1.2 by bolts; see the attached manual Figure 7: The water collecting pan body 10.1.1 has a filter screen 10.1.3 welded and fixed on the inner side of the lower right corner. The filter screen 10.1.3 is a stainless steel plate with a number of through holes punched on the plate surface. A drain pipe 10.1.4 is welded and fixed on the outer side. The drain pipe 10.1.4 is connected to the sewage pipe through a pipe. A fixed edge 10.1.5 is arranged on the outer side of the water collecting pan body 10.1.1. The water collecting pan body 10.1.1, the steel fixing seat 10.1.2, the filter screen 10.1.3 and the drain pipe 10.1.4 are made of stainless steel. The supporting steel 10.2 is made of 45# Structural steel, with anti-rust paint applied on the surface; when the water collection support seat 10 is used, it is fixed and bonded to the top of the equipment installation platform 1 by asphalt, and the clean area combined air conditioner 2 is fixed and set on the upper part of the supporting steel 10.2 by bolts; when the clean area combined air conditioner 2 is working, the cold and hot water medium and condensed water accumulate in the water collection tray body 10.1.1, and are discharged to the sewage pipe through the drainage pipe 10.1.4 of the water collection support seat, so as to prevent the new energy aluminum foil clean room from leaking during long-term use;

[0027] The air supply duct 5, the smoke exhaust duct 6, and the return air duct 7 are fixedly arranged at the lower part of the equipment installation platform 1 through a hanger, and are located in the duct installation space; the air supply duct 5 is connected to the clean area combination air conditioner 2, and is finally connected to the air supply outlet of the clean workshop; the return air duct 7 is finally connected to the return air outlet of the clean area combination air conditioner 2; the smoke exhaust duct 6 is connected to the smoke exhaust fan, and is finally connected to the outside of the production workshop.

[0028] Another structural form of the equipment installation platform 1 is a truss. In the steel structure new energy aluminum foil production plant, a truss structure load-bearing platform is built, and the truss load-bearing platform is used as the equipment installation platform; when the equipment installation platform 1 is a truss structure, the water collection support seat 10 is fixedly connected to the equipment installation platform 1 by bolts.

[0029] The parts not described in detail in this utility model are prior art.

Claims

1. A new energy aluminum foil plant structure, characterized by: The new energy aluminum foil plant includes clean areas and non-clean areas. The clean area includes the precision cutting area and the packaging area. The precision cutting area and the packaging area are nested in the new energy aluminum foil production plant. The precision cutting area or the packaging area is provided with an equipment installation platform (1), the upper part of the equipment installation platform (1) is provided with a factory roof, the lower part of the equipment installation platform (1) is provided with a clean area ceiling (8), the equipment installation space is formed between the equipment installation platform (1) and the factory roof, and the pipeline installation space is formed between the equipment installation platform (1) and the clean area ceiling (8); The new energy aluminum foil production plant is provided with a clean area combined air conditioner (2), a rolling and slitting area micro-positive pressure air supply unit, a smoke exhaust fan, an air supply duct (5), a smoke exhaust duct (6), and a return air duct (7), which constitute the air supply, return air, and smoke exhaust system of the new energy aluminum foil clean plant; The clean area combined air conditioner (2) is fixedly arranged on the upper part of the equipment installation platform (1) through a water collection support seat 10; the water collection support seat (10) includes a water collection tray (10.1) and a supporting steel section (10.2); the water collection tray (10.1) includes a water collection tray body (10.1.1), the water collection tray body (10.1.1) is in the shape of a rectangular shallow basin, welded from a stainless steel plate, and has three rows of steel fixing seats (10.1.2) fixedly arranged at the bottom by welding, each row There are three steel fixing seats (10.1.2); the steel fixing seats (10.1.2) are rectangular grooves with folded edges formed by bending stainless steel plates, and a plurality of through holes are provided on the two side walls, and nuts are welded on the inner sides of the side walls corresponding to the through holes; the supporting steel (10.2) is a channel steel, and a plurality of through holes are provided on the side walls, and a plurality of water grooves (10.2.1) are provided on the bottom of the side walls; the supporting steel (10.2) is clamped on the upper part of the steel fixing seat (10.1.2), and the supporting steel The bottom of the side of (10.2) contacts the folded edge of the steel fixing seat (10.1.2), the through holes of the supporting steel (10.2) and the steel fixing seat (10.1.2) correspond to each other, and the supporting steel (10.2) and the steel fixing seat (10.1.2) are fixedly connected by bolts; a filter screen (10.1.3) is welded and fixed on the inner side of the lower right corner of the water collecting pan body (10.1.1), and the filter screen (10.1.3) is a stainless steel plate, and the plate surface is stamped There are a plurality of through holes, and a drainage pipe (10.1.4) is welded and fixedly arranged on the outer side, and the drainage pipe (10.1.4) is connected to the sewage pipe through a pipe; a fixed edge (10.1.5) is arranged on the outer side of the water collecting pan body (10.1.1); the water collecting pan body (10.1.1), the steel fixing seat (10.1.2), the filter screen (10.1.3), and the drainage pipe (10.1.4) are made of stainless steel; the supporting steel (10.2) is made of 45# structural steel, and the surface is coated with anti-rust paint; the water collecting support seat (10) is fixedly bonded to the top of the equipment installation platform (1) by asphalt, and the clean area combined air conditioner (2) is fixedly arranged on the upper part of the supporting steel (10.2) by bolts.

2. According to the new energy aluminum foil plant structure of claim 1, it is characterized by: The clean area combined air conditioner (2), the rolling and slitting area micro-positive pressure air supply unit, and the smoke exhaust fan are fixedly installed on the upper part of the equipment installation platform (1) and are located in the equipment installation space; the air supply duct (5), the smoke exhaust duct (6), and the return air duct (7) are fixedly installed on the lower part of the equipment installation platform (1) and are located in the duct installation space; the air supply duct (5) is connected to the clean area combined air conditioner (2) and the rolling and slitting area micro-positive pressure air supply unit, and is finally connected to the air supply port of the clean workshop; the return air duct (7) is connected to the return air port of the clean area combined air conditioner (2); the smoke exhaust duct (6) is connected to the smoke exhaust fan and is finally connected to the outside of the production workshop.

3. According to the new energy aluminum foil plant structure of claim 1, it is characterized by: The equipment installation platform (1) is a concrete structure or a truss structure.

4. According to claim 1, the new energy aluminum foil plant structure is characterized by: The area of ​​the equipment installation platform (1) is equal to the area of ​​the precision cutting area and the packaging area.

5. The new energy aluminum foil plant structure according to claim 1 is characterized by: The air supply duct (5), the smoke exhaust duct (6), and the return air duct (7) are fixedly arranged at the bottom of the equipment installation platform (1) via a hanger.

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