Deduster fan noise reduction device

By designing a dust collector fan noise reduction device that uses high -pressure water flow cleaning cleaning, it solves the imbalance and noise problems caused by dirt due to dirt, realized the cleaning process without disassembly, saving maintenance time and reducing energy consumption.

CN222415419UActive Publication Date: 2025-01-28QINGDAO XINCHENGBO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421331958.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

After use, the dust collector fan is imbalanced due to dust and dirt attached to the impeller, resulting in vibration and noise. At the same time, the cleaning process requires disassembly of the impeller, which increases maintenance time and cost.

Method used

The noise reduction device of the dust collector fan is designed. Through the coordination of the supercharged water pump, spray pipe and telescopic mechanism, the impeller was washed and cleaned by high -pressure water flow to avoid the process of disassembly and installation.

Benefits of technology

Effectively reduce the imbalance and noise generation of the impeller, save maintenance time, reduce energy consumption, and improve the cleaning efficiency of the dust collector fan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fan noise reduction, and discloses a dust remover fan noise reduction device which comprises a support base and a shell and further comprises an impeller installed in the shell, one side of the shell is communicated with a dust collection pipeline, and the other side of the support base is in bolted connection with a driving motor used for providing power for the impeller. Under the matching action of the booster water pump, the connecting pipe, the hose and the spraying pipeline, the spraying head can spray high-pressure water flow, meanwhile, under the matching action of the telescopic mechanism and the spraying pipeline, the high-pressure water flow sprayed by the spraying head can wash and clean the impeller, the impeller does not need to be dismounted and mounted, and the cleaning operation is simple and convenient. Compared with the prior art, time for maintaining the dust remover fan is saved, noise generated when the impeller rotates can be reduced or avoided, and when the dust remover fan is not used, the spraying pipeline and the spraying head can be hidden and stored, so that large influence on dust collection operation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of fan noise reduction, in particular to a dust collector fan noise reduction device. Background Art

[0002] A dust collector is a device used to remove suspended particles in the air. It is widely used in air pollution control in industrial production processes and to improve indoor and atmospheric air quality. The dust collector fan can generate airflow, allowing the dust-laden gas to flow in the dust collector system.

[0003] After the dust collector fan completes the dust removal operation, a lot of dust, particles and other dirt will adhere to its impeller, which will cause the impeller to be in a state of unbalanced load. The unbalanced impeller will vibrate when rotating, which will cause loud noise. In addition, the presence of impeller dirt will increase the resistance to air flow, requiring greater power and energy consumption when the fan works, which will further increase the noise level. At present, most dust collector fans need to disassemble the impeller before taking it out for cleaning, and disassembling and installing the impeller requires additional workload and time, which will increase the time cost of maintenance and cleaning. Utility Model Content

[0004] The utility model aims to provide a dust collector fan noise reduction device to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a dust collector fan noise reduction device, including a bracket base and a shell, and also includes:

[0006] An impeller is installed inside the housing, one side of the housing is connected to a dust collection pipe, and the other side of the bracket base is bolted to a driving motor for providing power to the impeller;

[0007] A storage pipe is arranged at the center of the dust collection pipe, the inner wall of the dust collection pipe is bolted with a connecting rod for providing support for the storage pipe, a spray pipe is arranged on one side of the inner cavity of the storage pipe, and a spray head is installed on the surface of the spray pipe;

[0008] A hose connected to one side of the spray pipe, one end of the hose is connected to a connecting pipe, and one side of the top of the bracket base is bolted to a booster water pump connected to the connecting pipe;

[0009] A telescopic mechanism is arranged in the inner cavity of the storage tube and used in conjunction with the spray pipe. The bottom of the shell is connected to a sewage pipe, and a valve is installed on the surface of the sewage pipe.

[0010] Preferably, the telescopic mechanism includes a stepper motor bolted to one side of the inner wall of the storage tube and a lead screw bolted to the output shaft of the stepper motor, the surface of the lead screw is threadedly connected with a sleeve, the inner wall of the storage tube is bolted with a sliding rod, the surface of the storage tube is provided with a sliding groove, and the sliding groove is slidably connected to the sliding rod.

[0011] Preferably, the number of the sliding rods is two and they are symmetrically distributed on the inner wall of the storage tube, both sides of the bottom of the sliding rod are arc-shaped, the number of the sliding grooves is two and they are symmetrically distributed on the surface of the storage tube, and both sides of the inner wall of the sliding grooves are arc-shaped.

[0012] Preferably, there are several nozzles, and the nozzles are distributed in a circular array around the center of the spray pipe.

[0013] Preferably, the number of the connecting rods is four and they are symmetrically distributed on the upper and lower surfaces of the storage tube, and the surface of the connecting rod and one end of the storage tube are both designed to be arc-shaped.

[0014] Preferably, a dust cover is bolted to the other side of the spray pipe, and the diameter of the dust cover matches the diameter of the storage tube.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model can make the nozzle spray out high-pressure water flow through the cooperation of the booster water pump, the connecting pipe, the hose and the spray pipe. At the same time, through the cooperation of the telescopic mechanism and the spray pipe, the high-pressure water flow sprayed by the nozzle can flush and clean the impeller. There is no need to disassemble and install the impeller for cleaning, which saves time for maintaining the dust collector fan and can reduce or avoid the noise generated when the impeller rotates. Moreover, when not in use, the spray pipe and the nozzle can be hidden and stored to avoid a large impact on the dust collection operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the housing and the dust collection duct in the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the storage tube in the utility model;

[0020] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the casing in the utility model.

[0021] In the figure: 1. bracket base; 2. outer shell; 3. impeller; 4. dust suction pipe; 5. drive motor; 6. storage pipe; 7. connecting rod; 8. telescopic mechanism; 81. stepper motor; 82. screw rod; 83. sleeve; 84. slide groove; 85. slide rod; 9. spray pipe; 10. nozzle; 11. hose; 12. connecting pipe; 13. booster water pump; 14. drain pipe; 15. valve; 16. dust cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4As shown, a dust collector fan noise reduction device comprises a bracket base 1, a shell 2 is bolted to the middle position of the top of the bracket base 1, an impeller 3 is installed inside the shell 2, a dust suction pipe 4 is connected to one side of the shell 2, the bottom of the dust suction pipe 4 is bolted to the bracket base 1, and can provide stable support for it, and a driving motor 5 is bolted to the other side of the bracket base 1 through a support plate, and the output shaft of the driving motor 5 passes through the inside of the shell 2 and is fixed to each other through a bearing at the penetration point, and the output shaft of the driving motor 5 is bolted to one side of the impeller 3. When the driving motor 5 provides power, it can drive the impeller 3 to rotate inside the shell 2, and the centrifugal force generated by the impeller 3 rotating inside the shell 2 can suck in dust-laden air from one end of the dust suction pipe 4 and push it toward the impeller 3. An airflow is formed on the periphery of the housing 2, and finally the airflow is discharged from the air outlet opened on the top of the housing 2, so as to achieve the effect of sucking in and discharging dust and particulate matter in the air. A storage pipe 6 is arranged at the center of the dust suction pipe 4, and a connecting rod 7 is bolted to the inner wall of the dust suction pipe 4, and the other end of the connecting rod 7 is bolted to the surface of the storage pipe 6. There are four connecting rods 7, which are symmetrically distributed on the upper and lower surfaces of the storage pipe 6, and can provide a stable support effect for the storage pipe 6. The surface of the connecting rod 7 and one end of the storage pipe 6 are both arc-shaped, which can effectively reduce the resistance of air flow in the dust suction pipe 4, and can also reduce the generation of noise and vibration. A spray pipe 9 is arranged on one side of the inner cavity of the storage pipe 6, and a nozzle 10 is installed on the surface of the spray pipe 9. There are several nozzles 10, and The center of the spray pipe 9 is distributed in a circular array, one side of the spray pipe 9 is connected to a hose 11, the hose 11 is spirally curled and arranged in the inner cavity of the storage pipe 6, one end of the hose 11 is connected to a connecting pipe 12, one end of the connecting pipe 12 penetrates to the outside of the storage pipe 6 and the dust suction pipe 4, a booster water pump 13 is bolted to one side of the top of the bracket base 1, the water outlet end of the booster water pump 13 is connected to one end of the connecting pipe 12 through a pipe, and the inner cavity of the storage pipe 6 is provided with a telescopic mechanism 8, the telescopic mechanism 8 is used in conjunction with the spray pipe 9, and can move the spray pipe 9 and the nozzle 10 out of one side of the storage pipe 6 and extend to the center of the inner cavity of the impeller 3. In this process, the curled connecting pipe 12 can adapt to the movement of the spray pipe 9. When in use, the water inlet end of the booster water pump 13 is connected to the water source, and the water is pressurized by the booster water pump 13 and then transported to the inside of the spray pipe 9 through the connecting pipe 12 and the hose 11. Finally, a plurality of annularly distributed nozzles 10 synchronously and evenly spray out high-pressure water flow, which can flush and clean the blade surface of the impeller 3, and can effectively remove the dirt and sediment on the blade surface of the impeller 3, thereby preventing the blade surface of the impeller 3 from being unbalanced and generating loud noise due to the attachment of more dust and sediment. At this time, starting the drive motor 5 to drive the impeller 3 to rotate slowly can increase the coverage of the water flow of the nozzle 10 on the impeller 3, and can further improve the cleaning effect of the impeller 3. The bottom of the housing 2 is connected with a sewage pipe 14.A valve 15 is installed on the surface of the sewage pipe 14. Through the arrangement of the sewage pipe 14 and the valve 15, the staff can discharge the sewage generated when cleaning the impeller 3 to the outside of the housing 2.

[0024] The telescopic mechanism 8 includes a stepper motor 81, which is bolted to one side of the inner wall of the storage tube 6. The output shaft of the stepper motor 81 is bolted with a screw rod 82, and the surface of the screw rod 82 is threadedly connected with a sleeve 83. The inner wall of the storage tube 6 is bolted with a slide rod 85. There are two slide rods 85 and they are symmetrically distributed on the inner wall of the storage tube 6. One end of the slide rod 85 is designed as a T-shaped structure. Both sides of the bottom of the slide rod 85 are arc-shaped. A slide groove 84 is provided on the surface of the storage tube 6. There are two slide grooves 84 and they are symmetrically distributed on the surface of the storage tube 6. Both sides of the inner wall of the slide groove 84 are arc-shaped. One end of the slide rod 85 extends to the inside of the slide groove 84. The shape of the slide groove 84 matches that of the slide rod 85 and they are slidably connected to each other. When the stepper motor 81 provides power to drive the screw rod 82 to rotate, the slide rod 85 will slide along the slide. The sleeve 83 is provided with a plurality of sleeves 84, and the sleeve 83 is provided with a plurality of sleeves 85. The sleeve 83 is provided with a plurality of sleeves 86, and the sleeve 83 is provided with a plurality of sleeves 87. The sleeve 83 is provided with a plurality of sleeves 88, and the sleeve 83 is provided with a plurality of sleeves 89. The sleeve 83 is provided with a plurality of sleeves 81, and the plurality of sleeves 83 are provided with a plurality of sleeves 84. The sleeve 83 is provided with a plurality of sleeves 84, and the plurality of sleeves 83 are provided with a plurality of sleeves 87.

[0025] Working principle: When maintaining the dust collector fan, it is necessary to clean the dirt on the surface of the impeller 3. First, connect the water inlet end of the booster pump 13 to the water source, and then start the stepper motor 81 to drive the screw 82 to rotate, so that the slide bar 85 can slide along the inner wall of the slide groove 84, so that the sleeve 83 can drive the spray pipe 9 to move away from the storage pipe 6 and extend to the center of the impeller 3. Next, start the booster pump 13 to pressurize the water, and then transport it to the inner cavity of the spray pipe 9 through the connecting pipe 12 and the hose 11. Finally, the high-pressure water flow is sprayed out by the nozzle 10 to flush and clean the impeller 3. At this time, start the drive motor 5 to drive the impeller 3 to rotate slowly. , the water flow sprayed by the nozzle 10 can evenly cover the impeller 3, effectively remove the sediment on the surface of the impeller 3 blades, reduce the imbalance of the impeller 3, thereby reducing or avoiding the generation of vibration and noise, and after the impeller 3 is flushed, the impeller 3 in a rotating state can also quickly dry its own water. The next step is to open the valve 15 to discharge the sewage in the shell 2, and finally let the stepper motor 81 rotate in the opposite direction, so that the sleeve 83 drives the spray pipe 9 to move into the storage tube 6, and the dust cover 16 can be fitted with one side of the storage tube 6, so as to prevent dust from entering the interior of the storage tube 6 and affecting other components inside it.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collector fan noise reduction device, comprising a support base (1) and a housing (2), characterized in that: Also includes: An impeller (3) is installed inside the housing (2), one side of the housing (2) is connected to a dust collection pipe (4), and the other side of the support base (1) is bolted to a drive motor (5) for providing power to the impeller (3); A storage pipe (6) is arranged at the center of the dust collection pipe (4), the inner wall of the dust collection pipe (4) is bolted with a connecting rod (7) for providing support for the storage pipe (6), a spray pipe (9) is arranged on one side of the inner cavity of the storage pipe (6), and a spray head (10) is installed on the surface of the spray pipe (9); A hose (11) is connected to one side of the spray pipe (9), one end of the hose (11) is connected to a connecting pipe (12), and a booster water pump (13) connected to the connecting pipe (12) is bolted to one side of the top of the support base (1); A telescopic mechanism (8) is arranged in the inner cavity of the storage tube (6) and used in conjunction with the spray pipe (9); the bottom of the shell (2) is connected to a sewage pipe (14), and a valve (15) is installed on the surface of the sewage pipe (14).

2. A dust collector fan noise reduction device according to claim 1, characterized in that: The telescopic mechanism (8) comprises a stepper motor (81) bolted to one side of the inner wall of the storage tube (6) and a screw rod (82) bolted to the output shaft of the stepper motor (81); a sleeve (83) is threadedly connected to the surface of the screw rod (82); a slide rod (85) is bolted to the inner wall of the storage tube (6); a slide groove (84) is provided on the surface of the storage tube (6); and the slide groove (84) is slidably connected to the slide rod (85).

3. A dust collector fan noise reduction device according to claim 2, characterized in that: The number of the slide bars (85) is two and they are symmetrically distributed on the inner wall of the storage tube (6); both sides of the bottom of the slide bars (85) are arc-shaped; the number of the slide grooves (84) is two and they are symmetrically distributed on the surface of the storage tube (6); both sides of the inner wall of the slide grooves (84) are arc-shaped.

4. A dust collector fan noise reduction device according to claim 1, characterized in that: The number of the spray heads (10) is several, and the plurality of spray heads (10) are distributed in a circular array around the center of the spray pipe (9).

5. The dust collector fan noise reduction device according to claim 1, characterized in that: The number of the connecting rods (7) is four and they are symmetrically distributed on the upper and lower surfaces of the storage tube (6); the surface of the connecting rod (7) and one end of the storage tube (6) are both designed in an arc shape.

6. A dust collector fan noise reduction device according to claim 1, characterized in that: A dust cover (16) is bolted to the other side of the spray pipe (9), and the diameter of the dust cover (16) matches the diameter of the storage tube (6).