Pneumatic pump mounting structure and hydraulic station thereof

By buried the pump in the fuel tank of the hydraulic station, and the design of the pumping surface condensation and reduction of the useful life through the partitions and reinforcement design, the stable operation of the pneumatic pump and the normal operation of the hydraulic station were realized.

CN222415522UActive Publication Date: 2025-01-28SUQIAN YIXING TECH CO LTD
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Patent Information

Application Number
CN202421818566.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-01-28
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During use, existing hydraulic station pneumatic pumps are prone to surface condensation and frost or frost freezing, resulting in a reduction in service life and affecting the overall work of the hydraulic station.

Method used

Design a pump installation structure. Among them, the pump was buried in the fuel tank, installed and fixed through the barrier, and the intake end was set with a seal ring and a louver window. Essence

Benefits of technology

Effectively use the hydraulic oil temperature zone to take the low temperature when the air pump is used to reduce the air, avoid condensation on the surface of the pump, extend the service life, and reduce the shaking of the hydraulic station.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pneumatic pump installation structure comprises an oil tank and a pneumatic pump, the pneumatic pump is embedded in a cavity of the oil tank, the air inlet end of the pneumatic pump is arranged on the outer side of the oil tank, the pneumatic pump is installed in the cavity of the oil tank through a partition plate, the partition plate is fixed to the inner wall of the cavity of the oil tank, and the partition plate stably supports the pneumatic pump. The pneumatic pump is embedded in the oil tank of the hydraulic station, the oil temperature of hydraulic oil of the hydraulic station is effectively utilized to take away low temperature generated on the surface when the pneumatic pump compresses air, and the pneumatic pump and the oil tank interact to form the surface low temperature when the pneumatic pump compresses air, so that the temperature of the hydraulic oil is reduced; the temperature of the hydraulic oil prevents the surface of the pneumatic pump from condensing into water to prolong the service life of the pneumatic pump.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hydraulic stations, and in particular relates to a pneumatic pump installation structure and a hydraulic station thereof. Background Art

[0002] The hydraulic circulation station is a device in the injection molding machine quick mold change industry that uses compressed gas to control the pneumatic pump to realize the oil supply circuit, and then cooperates with the solenoid valve to realize the automation of the production line.

[0003] Among them, the file Disclosed is a hydraulic oil circulation station based on a pneumatic pump, which mainly solves the problem that the air pressure in the existing hydraulic oil circulation station cannot be further adjusted during operation, thus affecting subsequent work. However, it is found during long-term use that due to the working principle of the pneumatic pump itself, when it compresses the air, the outside world does work on the air, the internal energy of the air increases, the temperature rises, and heat is released to the outside, which will lower its own temperature. At this time, the pneumatic pump will form a temperature difference with the external environment, causing the surface of the pneumatic pump to condense into small water droplets, and even directly produce frost and freezing in winter, thereby reducing the service life of the pneumatic pump and even affecting the overall work of the subsequent hydraulic station. In order to optimize this solution, practitioners have designed a pneumatic pump installation structure and a hydraulic station thereof. Utility Model Content

[0004] The purpose of the utility model is to provide a pneumatic pump installation structure and a hydraulic station thereof in order to solve the problem that the installation structure of the pneumatic pump of the existing hydraulic station is prone to condensation of small water droplets on the surface during use, which reduces the service life of the pneumatic pump and affects the overall operation of the subsequent hydraulic station.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a pneumatic pump installation structure, including an oil tank and a pneumatic pump, the pneumatic pump is buried in the oil tank cavity, the air inlet end of the pneumatic pump is placed on the outside of the oil tank, the pneumatic pump is installed in the oil tank cavity through a partition, the partition is fixed to the inner wall of the oil tank cavity, and the partition provides stable support for the pneumatic pump.

[0006] Furthermore, a sealing ring is provided at the connection between the air inlet end of the pneumatic pump and the oil tank, and a shutter is provided on the outer side wall of the oil tank at the air inlet end of the pneumatic pump.

[0007] Furthermore, the partition is provided with bolt holes, oil holes and through holes, the bolt holes are used to fix the pump body of the pneumatic pump, the oil holes are used for the circulation of hydraulic oil in the oil tank, and the through holes are used to place the oil pressure head of the pneumatic pump.

[0008] Furthermore, two groups of reinforcing ribs are arranged relatively on the inner wall of the oil tank, locking holes are arranged on the reinforcing ribs, and waist-shaped grooves matching with the locking holes are arranged on the outer wall of the partition.

[0009] A hydraulic station comprises the pneumatic pump mounting structure, an oil-water separator is fixedly arranged on the oil tank, a valve group is arranged on the other side of the oil tank relative to the oil-water separator, the oil-water separator and the valve group are both connected to the pneumatic pump through a pipeline, and an accumulator is arranged on one side of the valve group through a pipeline connection.

[0010] Furthermore, a refueling hole and an oil return hole are provided on the upper surface of the oil tank.

[0011] Furthermore, a liquid level gauge is provided on the outer side wall of the oil tank.

[0012] Beneficial effects: The utility model has reasonable design, simple and stable structure, strong practicality, and has the following beneficial effects:

[0013] 1. The pneumatic pump is buried in the oil tank of the hydraulic station, and the oil temperature of the hydraulic oil of the hydraulic station is effectively used to take away the low temperature generated on the surface of the pneumatic pump when compressing air, so that the two interact with each other, forming a low temperature on the surface of the pneumatic pump when compressing air to reduce the temperature of the hydraulic oil, avoiding excessive oil temperature affecting the operation of the equipment, and preventing the surface of the pneumatic pump from condensing into water with the temperature of the hydraulic oil to increase the service life of the pneumatic pump;

[0014] 2. The pneumatic pump is installed in the oil tank through a partition, which can reduce the shaking of the hydraulic station caused by the pneumatic pump under high-frequency operation. In addition, the partition can be finely adjusted to adapt to pneumatic pumps of certain specifications, and the oil holes of the partition also ensure the basic flow of the internal hydraulic oil without causing any impact. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the fuel tank of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the partition of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the reinforcing rib of the utility model.

[0019] In the figure: 1- oil tank, 2- pneumatic pump, 3- partition, 4- shutter, 5- oil-water separator, 6- valve group, 7- accumulator, 8- oil filling hole, 9- oil return hole, 10- liquid level gauge;

[0020] 101-reinforcement rib, 301-bolt hole, 302-oil hole, 303-through hole, 304-waist-shaped groove;

[0021] 1011-Locking hole. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Embodiment 1:

[0024] Combination Figure 1-4 A pneumatic pump installation structure shown includes an oil tank 1 and a pneumatic pump 2. The oil tank is a hollow rectangular cavity inside. The pneumatic pump 2 is buried in the cavity of the oil tank 1. The air inlet end of the pneumatic pump 2 is placed on the outside of the oil tank 1 to ensure that the pneumatic pump effectively contacts the external gas during subsequent work. The pneumatic pump 2 is installed in the cavity of the oil tank 1 through a partition 3. The partition 3 is fixed to the inner wall of the cavity of the oil tank 1. The partition 3 provides stable support for the pneumatic pump 2 to prevent the entire hydraulic station from shaking under the subsequent high-frequency operation of the pneumatic pump 2.

[0025] In this embodiment, the Figure 2 A sealing ring is provided at the connection between the air inlet end of the pneumatic pump 2 and the oil tank 1 to ensure that the hydraulic oil inside the oil tank 1 will not overflow from the connection during subsequent use. A shutter 4 is provided on the outer wall of the oil tank 1 at the air inlet end of the pneumatic pump 2. The shutter 4 is used to protect the air inlet end of the pneumatic pump 2 to prevent dust from entering during subsequent use and affecting normal operation.

[0026] In this embodiment, the Figure 3 The partition 3 shown is provided with a bolt hole 301, an oil hole 302 and a through hole 303. The bolt hole 301 is used to fix the pump body of the pneumatic pump 2 so that the pneumatic pump 2 is confined between the partition 3 and the oil tank 1, thereby reducing subsequent working shaking. The oil hole 302 is used for the circulation of hydraulic oil in the oil tank 1 to ensure that the addition of the partition 3 will not affect the normal internal operation. The through hole 303 is used to place the oil pressure head of the pneumatic pump 2.

[0027] In this embodiment, the Figure 4 The inner wall of the oil tank 1 shown is provided with two groups of reinforcing ribs 101 relatively to each other, and locking holes 1011 are provided on the reinforcing ribs 101. The outer wall of the partition 3 is provided with a waist-shaped groove 304 matching the locking hole 1011. The reinforcing ribs 101 are used to ensure the stable strength of the partition 3 after installation. In addition, the waist-shaped groove 304 can realize the position adjustment and fixation of the partition 3, ensuring that even if the partition 3 of a certain specification of the pneumatic pump 2 is replaced, it can still provide stable support.

[0028] A hydraulic station includes a pneumatic pump installation structure. An oil-water separator 5 is fixedly arranged on an oil tank 1. The oil-water separator 5 prevents the oil tank 1 from being affected by excessive condensed water and affecting the use effect. A valve group 6 is arranged on the other side of the oil tank 1 relative to the oil-water separator 5. The valve group 6 is used to preliminarily adjust the flow rate of hydraulic oil and is used in conjunction with air pressure. The oil-water separator 5 and the valve group 6 are both connected to the pneumatic pump 2 through a pipeline. An accumulator 7 is arranged on one side of the valve group 6 through a pipeline. The accumulator 7 is an energy storage device in the hydraulic and pneumatic system. It converts the energy in the system into compression energy or potential energy at an appropriate time and stores it. When the system needs it, it converts the compression energy or potential energy into hydraulic pressure or air pressure and releases it to replenish the system. When the system pressure increases instantly, it can absorb this part of the energy to ensure that the pressure of the entire system is normal.

[0029] In this embodiment, the Figure 1 The upper surface of the oil tank 1 shown is provided with a filling hole 8 and an oil return hole 9. The filling hole 8 is used to add hydraulic oil in the oil tank 1 to balance according to demand, and the oil return hole 9 is convenient for connecting an external injection molding machine to realize the circulation of hydraulic oil.

[0030] In this embodiment, the Figure 1 A liquid level gauge 10 is provided on the outer side wall of the oil tank 1 shown, so as to detect the height of the hydraulic oil in the oil tank 1 from the outside and ensure that the pneumatic pump 2 is effectively placed in the hydraulic oil.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A pneumatic pump installation structure, characterized in that: The invention comprises an oil tank (1) and an air pump (2), wherein the air pump (2) is buried in the cavity of the oil tank (1), the air inlet end of the air pump (2) is placed outside the oil tank (1), the air pump (2) is installed in the cavity of the oil tank (1) via a partition (3), the partition (3) is fixed to the inner wall of the cavity of the oil tank (1), and the partition (3) provides stable support for the air pump (2).

2. A pneumatic pump installation structure according to claim 1, characterized in that: A sealing ring is provided at the connection between the air inlet end of the pneumatic pump (2) and the oil tank (1), and a shutter (4) is provided on the outer side wall of the oil tank (1) at the air inlet end of the pneumatic pump (2).

3. A pneumatic pump installation structure according to claim 2, characterized in that: The partition plate (3) is provided with a bolt hole (301), an oil through hole (302) and a through hole (303); the bolt hole (301) is used to fix the pump body of the pneumatic pump (2); the oil through hole (302) is used to circulate the hydraulic oil in the oil tank (1); and the through hole (303) is used to place the oil pressure head of the pneumatic pump (2).

4. A pneumatic pump installation structure according to claim 3, characterized in that: Two groups of reinforcing ribs (101) are arranged opposite to each other on the inner wall of the oil tank (1), locking holes (1011) are arranged on the reinforcing ribs (101), and waist-shaped grooves (304) matching with the locking holes (1011) are arranged on the outer wall of the partition plate (3).

5. A hydraulic station, characterized in that: It comprises a pneumatic pump mounting structure as claimed in any one of claims 1 to 4, wherein an oil-water separator (5) is fixedly arranged on the oil tank (1), a valve group (6) is arranged on the other side of the oil tank (1) relative to the oil-water separator (5), the oil-water separator (5) and the valve group (6) are both connected to the pneumatic pump (2) through a pipeline, and an accumulator (7) is arranged on one side of the valve group (6) through a pipeline.

6. A hydraulic station according to claim 5, characterized in that: The upper surface of the oil tank (1) is provided with a refueling hole (8) and an oil return hole (9).

7. A hydraulic station according to claim 6, characterized in that: A liquid level gauge (10) is provided on the outer side wall of the oil tank (1).