Instant heating type steam generator
By designing the hot steam generator, the technical means such as hydropower separation and spiral wrapped water road pipelines are used to solve the problem of explosion, instability and leakage risk of existing steam generators, and achieve efficient and safe steam heating effects.
Patent Information
- Application Number
- CN202420686769.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The heating structure of existing steam generators has problems such as explosion risk, unstable steam temperature and pressure, scale on the surface of the heating pipe, and low heat conversion efficiency.
Design a hot steam generator with external or built -in water tanks and steam heater. It is separated by hydropower separation, auxiliary water pipeline pipelines wrapped around the surface of the main waterway pipeline, stainless steel or copper pipe manufacturing, etc. to reduce water capacity. Improve heating efficiency and avoid the risk of leakage.
The stable steam temperature and pressure are achieved, the heating speed is improved, the service life is prolonged, the risk of explosion and leakage is avoided, and the heat conversion efficiency is improved.
Smart Images

Figure CN222417379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam generation, in particular to a steam generator. Background Art
[0002] A steam generator is an energy conversion device. The energy input into the steam engine is in the form of chemical energy in the fuel, electrical energy, thermal energy of high-temperature flue gas, etc. After conversion by the steam engine, steam with a certain amount of thermal energy is output to the outside. Generally speaking, a steam generator is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam. With the development of technology, steam is widely used in the food, pharmaceutical and medical industries, and is often used for sterilization, disinfection, preparation of distilled water, etc.
[0003] The heating structure of the existing steam generator includes a furnace and a water level controller. Due to the large volume and high pressure of water in the furnace, when the protective electronic components are damaged and out of control, there is a risk of explosion. In addition, when the furnace needs to be replenished with water, the steam temperature and pressure are unstable, and the heating tube is in direct contact with water. When the surface of the heating tube is scaled, there is a risk of leakage. When the heating tube is scaled, the heat conversion efficiency is low and it is impossible to generate enough water vapor. Utility Model Content
[0004] The utility model aims to provide an instant steam generator, aiming to solve the problem of the existing steam generator heater structure, adopting a pipeline structure, reducing the water volume, eliminating the risk of explosion, improving the steam heating speed, providing stable steam temperature and pressure, the heater adopts water-electricity separation, prolonging the service life of the heater, eliminating the risk of leakage, and improving the heat conversion efficiency.
[0005] In order to solve the above technical problems, an instant steam generator is provided, comprising an external or internal water tank and a steam heater, the steam heater comprising a shell, a heating pipe and a water pipeline, the shell is provided with a water inlet and a steam outlet, the power connection port of the heating pipe extends out of the shell, an external or internal water pump, a manual switch and a manual or fully automatic electromagnetic flow integrated valve are installed between the external or internal water tank and the water inlet;
[0006] The water pipeline includes a single or two or more main water pipelines and multiple auxiliary water pipelines. The heating pipe is located between adjacent main water pipelines. Each of the auxiliary water pipelines is tightly attached to the outer surface of the corresponding main water pipeline. One end of the auxiliary water pipeline is connected to the water inlet, and the other end of the auxiliary water pipeline is connected to the adjacent auxiliary water pipeline through a first connecting pipe. Finally, the auxiliary water pipeline is connected to the main water pipeline through a second connecting pipe, and the other end of the main water pipeline is connected to the adjacent main water pipeline through a third connecting pipe. Finally, the main water pipeline is connected to the steam outlet.
[0007] Furthermore, a first liquid inlet pipe is installed at the water outlet end of the external or built-in water tank, the other end of the first liquid inlet pipe is connected to the input end of the water pump, the output end of the external or built-in water pump is connected to the second liquid inlet pipe, the other end of the second liquid inlet pipe is connected to the manual switch, the other end of the manual switch is connected to the third liquid inlet pipe, the other end of the third liquid inlet pipe is connected to the manual or fully automatic electromagnetic flow integrated valve, the other end of the manual or fully automatic electromagnetic flow integrated valve is connected to the fourth liquid inlet pipe, and the other end of the fourth liquid inlet pipe is connected to the water inlet.
[0008] Furthermore, the number of the heating tubes is one or two or more, one end of the one or two or more heating tubes is connected to multiple first power ports, and the other end of the one or two or more heating tubes is connected to a second power port.
[0009] Furthermore, the diameter of the main waterway pipe is larger than the diameter of the auxiliary waterway pipe.
[0010] Furthermore, the auxiliary waterway pipe is spirally wound around the outer surface of the main waterway pipe.
[0011] Furthermore, the main water pipeline and the auxiliary water pipeline are both made of stainless steel pipes or copper pipes.
[0012] Furthermore, the shell is made of cast iron, cast aluminum or high temperature resistant material, and a connecting piece for fixing the shell is fixedly connected to the shell.
[0013] Furthermore, a temperature sensor is provided inside or outside the shell, and the temperature sensor is used to detect the temperature inside or outside the shell.
[0014] Implementing the embodiments of the present utility model will have the following beneficial effects:
[0015] Compared with the prior art, the instant steam generator provided by the utility model adds pure water into the water tank and turns on the external or internal water pump and the manual switch at the same time. At this time, the pure water is pumped into the water pipe in the steam heater and flows. During the flow, it is heated by the heating tube to generate steam and is discharged from the steam outlet. Since the auxiliary water pipe is spirally wound around the outer surface of the main water pipe, the pipe is extended, thereby extending the flow time and heating time of the water flow, generating sufficient water vapor and improving the conversion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the overall connection structure of the steam generator of the utility model;
[0018] Figure 2 It is a front view structural schematic diagram of the shell of the steam generator of the utility model;
[0019] Figure 3 It is a left-side structural schematic diagram of the shell of the steam generator of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the heating tube of the steam generator of the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the internal structure of the steam heater of the steam generator.
[0022] Wherein: 1, water tank; 2, steam heater; 3, shell; 4, heating pipe; 5, water pipeline; 6, water inlet; 7, steam outlet; 8, water pump; 9, manual switch; 10, electromagnetic flow integrated valve; 11, connecting piece; 101, first liquid inlet pipe; 102, second liquid inlet pipe; 103, third liquid inlet pipe; 104, fourth liquid inlet pipe; 401, first power connection port; 402, second power connection port; 501, main water pipeline; 502, auxiliary water pipeline; 503, first connecting pipe; 504, second connecting pipe; 505, third connecting pipe. DETAILED DESCRIPTION
[0023] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] In one possible implementation,
[0027] Please refer to Figure 1-Figure 5 The utility model embodiment provides an instant steam generator, including an external or internal water tank 1 and a steam heater 2, the steam heater 2 includes a shell 3, a heating pipe 4 and a water pipe 5, the shell 3 is provided with a water inlet 6 and a steam outlet 7, the power connection port of the heating pipe 4 extends out of the shell 3, and an external or internal water pump 8, a manual switch 9 and an electromagnetic flow integrated valve 10 are installed between the water tank 1 and the water inlet 6;
[0028] The water pipeline 5 includes multiple main water pipelines 501 and multiple auxiliary water pipelines 502. The heating pipe 4 is located between adjacent main water pipelines 501. Each auxiliary water pipeline 502 is tightly attached to the outer surface of the corresponding main water pipeline 501. One end of the auxiliary water pipeline 502 is connected to the water inlet, and the other end of the auxiliary water pipeline 502 is connected to the adjacent auxiliary water pipeline 502 through the first connecting pipe 503. The last auxiliary water pipeline 502 is connected to the main water pipeline 501 through the second connecting pipe 504, and the other end of the main water pipeline 501 is connected to the adjacent main water pipeline 501 through the third connecting pipe 505. The last main water pipeline 501 is connected to the steam outlet 7.
[0029] When the instant steam generator provided above is used, pure water is added to the external or built-in water tank 1, and then the external or built-in water pump 8 and the manual switch 9 are turned on. At this time, the external or built-in water pump 8 pumps the pure water in the external or built-in water tank 1 to the water inlet of the steam heater 2. At this time, the water flow rate can be controlled by a manual or fully automatic electromagnetic flow integrated valve 10, and then the pure water flows along the main water pipe 501 and the auxiliary water pipe 502. During the flow, it is heated by the heating tube 4 to generate steam and discharge it from the steam outlet 7. Since the auxiliary water pipe 502 is spirally wound around the outer surface of the main water pipe 501, the pipe will be extended, thereby extending the flow time and heating time of the water flow and generating sufficient water vapor.
[0030] In this embodiment, a first liquid inlet pipe 101 is installed at the water outlet end of the external or built-in water tank 1, the other end of the first liquid inlet pipe 101 is connected to the input end of the external or built-in water pump 8, the output end of the external or built-in water pump 8 is connected to the second liquid inlet pipe 102, the other end of the second liquid inlet pipe 102 is connected to the manual switch 9, the other end of the manual switch 9 is connected to the third liquid inlet pipe 103, the other end of the third liquid inlet pipe 103 is connected to the manual or fully automatic electromagnetic flow integrated valve 10, the other end of the manual or fully automatic electromagnetic flow integrated valve 10 is connected to the fourth liquid inlet pipe 104, and the other end of the fourth liquid inlet pipe 104 is connected to the water inlet 6.
[0031] The external or internal water pump 8 and the manual switch 9 are turned on in this way. At this time, the external or internal water pump 8 makes the pure water in the external or internal water tank 1 flow along the first liquid inlet pipe 101, the second liquid inlet pipe 102, the third liquid inlet pipe 103 and the fourth liquid inlet pipe 104, and pumps it to the water inlet of the steam heater 2.
[0032] In this embodiment, the number of the heating tubes 4 is one or two or more, one end of the one or two or more heating tubes 4 is connected to multiple first power ports 401 , and the other end of the one or two or more heating tubes 4 is connected to a second power port 402 .
[0033] In this way, the power source is connected to the first power connection port 401 and the second power connection port 402 of the heating tube 4 respectively, so as to facilitate wiring.
[0034] In this embodiment, the diameter of the main water channel pipe 501 is greater than the diameter of the auxiliary water channel pipe 502 .
[0035] Such a configuration is beneficial for the auxiliary waterway pipe 502 to fully contact the outer surface of the main waterway pipe 501 .
[0036] In this embodiment, the auxiliary water channel pipe 502 is spirally wound on the outer surface of the main water channel pipe 501 .
[0037] The auxiliary water pipe 502 arranged in this way can be spirally wrapped around the outer surface of the main water pipe 501 for multiple turns, and then connected to the adjacent auxiliary water pipe 502, thereby ensuring that the pipe length is extended to the maximum extent around the outer surface of the main water pipe 501.
[0038] In this embodiment, the main water channel pipeline 501 and the auxiliary water channel pipeline 502 are both made of stainless steel pipes or copper pipes.
[0039] The main water pipe 501 and the auxiliary water pipe 502 arranged in this way have a fast heating speed, a small water volume, and reduce the risk of pressure in the pipe, making it safer to use.
[0040] In this embodiment, the housing 3 is made of cast iron, cast aluminum or high temperature resistant material, and a connecting piece 11 for fixing the housing 3 is fixedly connected to the housing 3 .
[0041] In this way, the number of the connecting members 11 can be four, and the four connecting members 11 are respectively installed at the four corners of the shell 3, so as to facilitate the fixed connection of the shell 3.
[0042] In this embodiment, a temperature sensor is disposed inside or outside the housing 3 , and the temperature sensor is used to detect the temperature inside or outside the housing 3 .
[0043] This arrangement allows a temperature probe hole to be opened on the shell 3, and a temperature sensor to be installed at the temperature probe hole, so as to monitor the temperature inside the shell 3 in real time, prevent the risk of out-of-control due to excessive temperature, and provide better safety.
[0044] The technical solution provided by the utility model is as follows: Figure 1-5 As shown, when in use, pure water is added to the external or built-in water tank 1, and then the external or built-in water pump 8 and the manual switch 9 are turned on. At this time, the external or built-in water pump 8 pumps the pure water in the external or built-in water tank 1 to the water inlet of the steam heater 2. At this time, the water flow can be controlled by a manual or fully automatic electromagnetic flow integrated valve 10, and then the pure water flows along the main water pipe 501 and the auxiliary water pipe 502. During the flow, it is heated by the heating tube 4 to generate steam and discharged from the steam outlet 7. Since the auxiliary water pipe 502 is spirally wound on the outer surface of the main water pipe 501, the pipe will be extended, thereby extending the flow time and heating time of the water flow, thereby generating sufficient water vapor.
[0045] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent application. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An instant steam generator, characterized in that: The invention comprises an external or internal water tank (1) and a steam heater (2), wherein the steam heater (2) comprises a shell (3), a heating pipe (4) and a water pipe (5), wherein the shell (3) is provided with a water inlet (6) and a steam outlet (7), wherein the power connection port of the heating pipe (4) extends out of the shell (3), and a built-in or external water pump (8), a manual switch (9) and a manual or fully automatic electromagnetic flow integrated valve (10) are installed between the external or internal water tank (1) and the water inlet (6); The water pipeline (5) comprises a single or two or more main water pipelines (501) and a plurality of auxiliary water pipelines (502); the heating pipe (4) is located between adjacent main water pipelines (501); each auxiliary water pipeline (502) is closely attached to the outer surface of the corresponding main water pipeline (501); one end of the auxiliary water pipeline (502) is connected to a water inlet; the other end of the auxiliary water pipeline (502) is connected to an adjacent auxiliary water pipeline (502) via a first connecting pipe (503); at the end, the auxiliary water pipeline (502) is connected to the main water pipeline (501) via a second connecting pipe (504); the other end of the main water pipeline (501) is connected to an adjacent main water pipeline (501) via a third connecting pipe (505); at the end, the main water pipeline (501) is connected to a steam outlet (7).
2. The instant steam generator according to claim 1, characterized in that: A first liquid inlet pipe (101) is installed at the water outlet end of the external or internal water tank (1); the other end of the first liquid inlet pipe (101) is connected to the input end of the internal or external water pump (8); the output end of the internal or external water pump (8) is connected to the second liquid inlet pipe (102); the other end of the second liquid inlet pipe (102) is connected to the manual switch (9); the other end of the manual switch (9) is connected to the third liquid inlet pipe (103); the other end of the third liquid inlet pipe (103) is connected to the manual or fully automatic electromagnetic flow integrated valve (10); the other end of the manual or fully automatic electromagnetic flow integrated valve (10) is connected to the fourth liquid inlet pipe (104); the other end of the fourth liquid inlet pipe (104) is connected to the water inlet (6).
3. The instant steam generator according to claim 2, characterized in that: The number of the heating tubes (4) is one or two or more, one end of the plurality of heating tubes (4) is connected to a plurality of first power connection ports (401), and the other end of the single or two or more heating tubes (4) is connected to a second power connection port (402).
4. The instant steam generator according to claim 3, characterized in that: The diameter of the main waterway pipe (501) is greater than the diameter of the auxiliary waterway pipe (502).
5. The instant steam generator according to claim 4, characterized in that: The auxiliary waterway pipe (502) is spirally wound on the outer surface of the main waterway pipe (501).
6. The instant steam generator according to claim 5, characterized in that: The main water pipeline (501) and the auxiliary water pipeline (502) are both made of stainless steel pipes or copper pipes.
7. The instant steam generator according to claim 6, characterized in that: The shell (3) is made of cast iron, cast aluminum or high temperature resistant material, and a connecting piece (11) for fixing the shell (3) is fixedly connected to the shell (3).
8. The instant steam generator according to claim 7, characterized in that: A temperature sensor is arranged inside or outside the shell (3), and the temperature sensor is used to detect the temperature inside the shell (3).