Novel water bath outlet diaphragm water removal device
By using a composite water absorption roller and the design of the reciprocating mechanism in the water bath device, the existing problem of existing water removal replacement is solved, the continuous cleaning and absorption of water and dust are realized, and the efficiency and cleanliness of thin film processing and cleanliness have been improved. Essence
Patent Information
- Application Number
- CN202421089957.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing water bath outlet dewatering cloth needs to be replaced every 10 days, and the replacement process is time-consuming and labor-intensive, resulting in a decrease in film processing efficiency.
A new type of water bath film removal device is designed, which uses a composite water absorption roller to replace the traditional water removal, combined with the level of the reciprocating mechanism and vertical reciprocating mechanism to achieve continuous cleaning and absorption of water and dust on the surface of the composite water absorption roller.
Through the use of composite water absorption rollers, the demand for regular replacement of water removal is avoided, the stop time is reduced, the film processing efficiency is improved, and the cleanliness and hygiene of the film are maintained.
Smart Images

Figure CN222418224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film processing, in particular to a novel membrane water removal device at a water bath outlet. Background Art
[0002] During the film production process, a certain amount of moisture may remain on the film surface. Using a water bath dehumidifier cloth can help remove the moisture on the film surface to ensure the quality and performance of the film. The water bath dehumidifier cloth can also help clean the film surface to prevent the film surface from being contaminated by dust, impurities and other pollutants, and maintain the cleanliness and hygiene of the film.
[0003] At present, the dewatering cloth at the outlet of the synchronous line water bath needs to be replaced once every 10 days, each time taking 1 to 2 hours and requiring the cooperation of multiple people to complete, which is time-consuming and labor-intensive. In addition, the equipment needs to be shut down when replacing the dewatering cloth, which greatly reduces the processing efficiency of the film. Utility Model Content
[0004] The utility model aims to provide a novel membrane water removal device at a water bath outlet to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel water bath outlet diaphragm dewatering device comprises a frame, the inner wall of the frame is provided with a composite water-absorbing roller rotatably arranged through a rotating shaft, a motor is installed on the surface of the frame, the output end of the motor passes through the frame and is connected to the rotating shaft key, two cleaning rollers are movably arranged on the frame through a horizontal reciprocating mechanism, and an extrusion seat is movably arranged on the frame through a vertical reciprocating mechanism, a through hole is arranged on the top of the extrusion seat, and a sponge water-absorbing pad is fixed on the top of the extrusion seat, and the vertical reciprocating mechanism is connected to one end of the rotating shaft through a synchronization mechanism.
[0007] Preferably, the horizontal reciprocating mechanism includes a base, a connecting arm and a driving member, the connecting arm is vertically fixed to the top of the base, the cleaning roller is rotatably set on the surface of the base, and the cross-section of the cleaning roller is tangent to the cross-section of the composite water-absorbing roller, and the top of the connecting arm is movably set on the rotating shaft through the driving member.
[0008] Preferably, the vertical reciprocating mechanism includes a rocker, a connecting rod and a driving shaft, a surface of the base is provided with a groove, the extrusion seat is movably arranged in the groove, the two ends of the connecting rod are respectively hinged to the extrusion seat and the rocker, one end of the rocker is fixed on the driving shaft, and the other end of the driving shaft rotates on the inner wall of the frame.
[0009] Preferably, the synchronization mechanism includes a synchronization wheel, a synchronization belt and a traction shaft, the traction shaft rotates on the frame and is connected to one of the rotating shafts, one of the driving shafts passes through the frame, synchronization wheels are fixed on the traction shaft and the driving shaft, and the two synchronization wheels are transmitted through a synchronization belt.
[0010] Preferably, the driving member comprises a guide groove and a guide block, the guide block is arranged on the surface of the rotating shaft, the guide groove is arranged on the inner wall of the connecting arm, and the guide block is slidably arranged in the guide groove.
[0011] Preferably, the cross section of the guide groove is an inclined rectangle.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] In the utility model, the roller with the water removal cloth at the water bath outlet is replaced with a composite water absorption roller, and the closely arranged water absorption holes on the surface of the composite water absorption roller can absorb the water on the surface of the diaphragm during the rotation process, thereby avoiding the need to regularly replace the water removal cloth and reducing the downtime, and in the process of the rotation of the composite water absorption roller, the cleaning roller can always remove dust and impurities on the surface of the composite water absorption roller under the drive of the horizontal reciprocating mechanism, and can absorb excess water on the surface of the composite water absorption roller through the arrangement of the sponge water absorption pad, and can drive the squeezing seat to squeeze the sponge water absorption pad at the bottom of the composite water absorption roller under the drive of the vertical reciprocating mechanism to reduce the internal water. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection structure between the extrusion seat and the base of the utility model;
[0017] Figure 4 This is a schematic diagram of the top structure of the extrusion seat of the utility model;
[0018] Figure 5 It is a schematic cross-sectional structure diagram of the connecting arm of the utility model.
[0019] In the figure: 1. frame; 2. rotating shaft; 3. composite water-absorbing roller; 4. motor; 5. cleaning roller; 6. extrusion seat; 7. through hole; 8. sponge water-absorbing pad; 9. base; 10. connecting arm; 11. rocker; 12. connecting rod; 13. driving shaft; 14. groove; 15. synchronous wheel; 16. synchronous belt; 17. traction shaft; 18. guide groove; 19. guide block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-5 The utility model provides a novel water bath outlet membrane dewatering device, comprising a frame 1, the inner wall of the frame 1 is provided with a composite water-absorbing roller 3 through a rotating shaft 2, a motor 4 is installed on the surface of the frame 1, the output end of the motor 4 passes through the frame 1 and is key-connected to the rotating shaft 2, two cleaning rollers 5 are movably provided on the frame 1 through a horizontal reciprocating mechanism, and an extrusion seat 6 is movably provided on the frame 1 through a vertical reciprocating mechanism, a through hole 7 is provided on the top of the extrusion seat 6, and a sponge water-absorbing pad 8 is fixed on the top of the extrusion seat 6, and the vertical reciprocating mechanism is connected to one end of the rotating shaft 2 through a synchronous mechanism.
[0022] See also Figure 1 and 4 The roller with the dewatering cloth at the water bath outlet is replaced with a composite water-absorbing roller 3. The closely arranged water-absorbing holes on the surface of the composite water-absorbing roller 3 can absorb the water on the surface of the membrane during rotation, thereby avoiding regular replacement of the dewatering cloth and reducing downtime. In addition, the cleaning roller 5 is always in contact with the composite water-absorbing roller 3 during rotation, so as to remove dust and impurities on its surface.
[0023] The horizontal reciprocating mechanism includes a base 9, a connecting arm 10 and a driving member. The connecting arm 10 is vertically fixed to the top of the base 9. The cleaning roller 5 is rotatably set on the surface of the base 9, and the cross-section of the cleaning roller 5 is tangent to the cross-section of the composite water-absorbing roller 3. The top of the connecting arm 10 is movably set on the rotating shaft 2 through the driving member. The driving member includes a guide groove 18 and a guide block 19. The guide block 19 is set on the surface of the rotating shaft 2. The guide groove 18 is set on the inner wall of the connecting arm 10. The guide block 19 is slidably set in the guide groove 18. The cross-section of the guide groove 18 is an inclined rectangle.
[0024] See also Figure 2 and 5 The rotating shaft 2 can drive the guide block 19 to move synchronously during the rotation process. When moving, the guide block 19 can drive the cleaning roller 5 to perform horizontal reciprocating motion at the bottom of the composite water-absorbing roller 3 through the guide groove 18, thereby improving the cleaning efficiency of the composite water-absorbing roller 3.
[0025] The vertical reciprocating mechanism includes a rocker 11, a connecting rod 12 and a drive shaft 13. A groove 14 is provided on the surface of the base 9. The extrusion seat 6 is movably arranged in the groove 14. The two ends of the connecting rod 12 are respectively hinged to the extrusion seat 6 and the rocker 11. One end of the rocker 11 is fixed on the drive shaft 13, and the other end of the drive shaft 13 rotates on the inner wall of the frame 1. The synchronous mechanism includes a synchronous wheel 15, a synchronous belt 16 and a traction shaft 17. The traction shaft 17 rotates on the frame 1 and is connected to one of the rotating shafts 2. One of the drive shafts 13 passes through the frame 1. Synchronous wheels 15 are fixed on the traction shaft 17 and the drive shaft 13, and the two synchronous wheels 15 are transmitted through a synchronous belt 16.
[0026] See also Figure 2 and 3 When the rotating shaft 2 rotates, it can drive the traction shaft 17 to rotate synchronously, and the traction shaft 17 can drive the driving shaft 13 to rotate synchronously through the synchronous belt 16 and the synchronous wheel 15. When the driving shaft 13 rotates, it can drive one end of the connecting rod 12 to rotate through the rocker 11, so that the connecting rod 12 can drive the squeezing seat 6 to perform vertical reciprocating motion inside the groove 14 through the other end, so that the sponge absorbent pad 8 can be periodically squeezed at the bottom of the composite water-absorbing roller 3 to drain excess water on the sponge absorbent pad 8.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel water bath outlet membrane dewatering device, comprising a frame (1), characterized in that: The inner wall of the frame (1) is rotatably provided with a composite water-absorbing roller (3) via a rotating shaft (2); a motor (4) is mounted on the surface of the frame (1); the output end of the motor (4) passes through the frame (1) and is key-connected to the rotating shaft (2); two cleaning rollers (5) are movably provided on the frame (1) via a horizontal reciprocating mechanism; and an extrusion seat (6) is movably provided on the frame (1) via a vertical reciprocating mechanism; a through hole (7) is provided on the top of the extrusion seat (6); and a sponge water-absorbing pad (8) is fixed on the top of the extrusion seat (6); and the vertical reciprocating mechanism is connected to one end of the rotating shaft (2) via a synchronization mechanism.
2. A novel water bath outlet membrane dewatering device according to claim 1, characterized in that: The horizontal reciprocating mechanism comprises a base (9), a connecting arm (10) and a driving member, wherein the connecting arm (10) is vertically fixed to the top of the base (9), the cleaning roller (5) is rotatably arranged on the surface of the base (9), and the cross section of the cleaning roller (5) is tangent to the cross section of the composite water-absorbing roller (3), and the top of the connecting arm (10) is movably arranged on the rotating shaft (2) through the driving member.
3. A novel water bath outlet membrane dewatering device according to claim 2, characterized in that: The vertical reciprocating mechanism comprises a rocker (11), a connecting rod (12) and a driving shaft (13); a groove (14) is arranged on the surface of the base (9); the extrusion seat (6) is movably arranged in the groove (14); two ends of the connecting rod (12) are respectively hinged to the extrusion seat (6) and the rocker (11); one end of the rocker (11) is fixed on the driving shaft (13); and the other end of the driving shaft (13) rotates on the inner wall of the frame (1).
4. A novel water bath outlet membrane dewatering device according to claim 3, characterized in that: The synchronous mechanism comprises a synchronous wheel (15), a synchronous belt (16) and a traction shaft (17); the traction shaft (17) rotates on the frame (1) and is connected to one of the rotating shafts (2); one of the driving shafts (13) passes through the frame (1); the synchronous wheel (15) is fixed on both the traction shaft (17) and the driving shaft (13); and the two synchronous wheels (15) are driven by the synchronous belt (16).
5. A novel water bath outlet membrane dewatering device according to claim 2, characterized in that: The driving member comprises a guide groove (18) and a guide block (19), wherein the guide block (19) is arranged on the surface of the rotating shaft (2), the guide groove (18) is arranged on the inner wall of the connecting arm (10), and the guide block (19) is slidably arranged in the guide groove (18).
6. A novel water bath outlet membrane dewatering device according to claim 5, characterized in that: The cross section of the guide groove (18) is an inclined rectangle.