Wave-shaped water chamber of radiator

By setting up the wavy shape on the bottom of the water room of the automobile radiator, we can solve the problem of deformation and insufficient strength when the existing water room bottom shell is deformation and insufficient strength when the length of the existing water chamber is long, and the overall strength and service life are achieved.

CN222418732UActive Publication Date: 2025-01-28ZHEJIANG YAMEILI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420993354.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

When the bottom shell of the existing automobile radiator water chamber is long, the side walls and bottom walls are prone to deformation, resulting in insufficient strength and short service life.

Method used

Design a wave -shaped water chamber, and the upper edge of the bottom shell is set up continuously to strengthen the tendon structure. The height of the reinforcement structure is not less than one -half of the height of the bottom shell. At the beginning, the edge and the bottom shell transition smoothly.

Benefits of technology

By increasing the wavy shape to strengthen the tendon structure, the overall intensity of the main body of the water room is significantly improved, the service life is extended, and the deformation problem of the long length is facilitated to facilitate the injection molding production and assembly with the radiator core.

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Abstract

The utility model provides a wave-shaped water chamber of a radiator, which belongs to the technical field of radiators and comprises a water chamber main body used for being assembled with a radiator core body, the water chamber main body comprises a frame body part and a bottom shell part with a U-shaped cross section, and continuous reinforcing rib structures are arranged on the bottom shell part at intervals along the length direction. The projection height of the reinforcing rib structure in the height direction is not smaller than one half of the projection height of the bottom shell part in the height direction. The continuous reinforcing rib structure similar to the wave shape is arranged on the bottom shell part, and the reinforcing rib structure fully covers the bottom shell part, so that the overall strength of the water chamber main body is greatly improved, the service life of the water chamber main body is prolonged, even if the water chamber main body is long, it can be ensured that no large deformation is generated, and the service life of the water chamber main body is prolonged. And injection molding production and radiator core assembly are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of radiators, in particular to a wave-shaped water chamber of a radiator. Background Art

[0002] A radiator is a device used to remove heat generated by internal combustion engines, electrical equipment, etc. It is very common in automobiles, computers, and various industrial applications. Among them, the automobile radiator consists of a water inlet chamber, a water outlet chamber, and a radiator core. The coolant flows in the radiator core, and the air passes outside the radiator. The hot coolant cools down due to the heat dissipation to the air, and the cold air heats up due to the heat dissipated by the coolant.

[0003] The water chamber is one of the key components of the radiator, and its function is to serve as the inlet and outlet of the cooling fluid and to ensure that the coolant flows evenly through the fins. The water chamber is usually made of plastic because plastic has relatively low manufacturing cost, light weight and good corrosion resistance.

[0004] The patent with publication number CN217818325U previously applied by the applicant discloses a water chamber structure of an automobile heat exchanger, which includes a joint and a water chamber body with an opening at one end. The water chamber body includes a water chamber main board and a water chamber bottom shell with a U-shaped cross-section. A second arc transition section is provided at the lower edge of the water chamber bottom shell. A plurality of concave reinforcing ribs are provided on the second arc transition section. This reinforcing rib structure only greatly improves the strength of the second arc transition section, but has limited improvement on the strength of the side wall and the bottom wall of the water chamber bottom shell. Especially when the length of the water chamber bottom shell is long, its side wall and the bottom wall are prone to deformation. Utility Model Content

[0005] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide a wave-shaped water chamber of a radiator.

[0006] The technical solution adopted by the utility model is as follows: a wave-shaped water chamber of a radiator, comprising a water chamber main body for being assembled with a radiator core, the water chamber main body comprising a frame portion and a bottom shell portion with a U-shaped cross-section, continuous reinforcing rib structures are arranged at intervals along the length direction on the bottom shell portion, and the projection height of the reinforcing rib structure in the height direction is not less than one half of the projection height of the bottom shell portion in the height direction.

[0007] Preferably, the dimension of the reinforcing rib structure along the length direction of the bottom shell portion is not less than half of the distance between two adjacent nearest reinforcing rib structures.

[0008] Preferably, the reinforcing rib structure protrudes toward the inner cavity of the bottom shell portion, and its edge transitions smoothly to the bottom shell portion.

[0009] Preferably, the bottom shell portion includes an arc-shaped bottom wall, a front side wall and a rear side wall, and the arc-shaped bottom wall is gradually opened toward the frame portion.

[0010] Preferably, a first arc-shaped transition section is provided at the connecting position between the arc-shaped bottom wall and the front side wall and the rear side wall.

[0011] Preferably, the length of the frame portion is greater than the maximum width of the bottom shell portion, the length of the frame portion is greater than the maximum length of the bottom shell portion, and the thickness of the frame portion is greater than the thickness of the bottom shell portion.

[0012] Preferably, the frame portion is provided with an opening, and a guide portion is provided in the opening so as to contract toward the bottom shell portion.

[0013] Preferably, a second arc-shaped transition section is provided on the inner edge of the upper end surface of the opening.

[0014] The beneficial effects of the utility model are as follows: in the utility model, a wave-shaped continuous reinforcing rib structure is arranged on the bottom shell portion, and the reinforcing rib structure fully covers the bottom shell portion, thereby greatly improving the overall strength of the water chamber body and extending its service life. Even if the length of the water chamber body is long, it can ensure that no large deformation occurs, which is conducive to injection molding production and assembly with the radiator core. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, without paying creative labor, other drawings obtained based on these drawings still belong to the scope of the utility model.

[0016] Figure 1 For the utility model Figure 1 ;

[0017] Figure 2 For the utility model Figure 2 ;

[0018] Figure 3 For the utility model Figure 3 ;

[0019] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0020] Figure 5 It is a partial schematic diagram of the utility model. DETAILED DESCRIPTION

[0021] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0022] In the description of the present application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, unless otherwise specified, "plurality" means two or more.

[0023] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0024] In the description of this application, it should be noted that all expressions using "first" and "second" in the embodiments of the present invention are for the purpose of distinguishing two non-identical entities with the same name or non-identical parameters. It can be seen that "first" and "second" are only for the convenience of expression and should not be understood as limitations on the embodiments of the present invention. The subsequent embodiments will not explain this one by one.

[0025] Embodiment 1:

[0026] like Figures 1 to 5 As shown, a wavy water chamber of a radiator includes a water chamber body 1 for being assembled with a radiator core, the water chamber body 1 is provided with a medium outlet and a medium inlet, the water chamber body 1 includes a frame portion 2 and a bottom shell portion 3 with a U-shaped cross section, continuous reinforcing rib structures 4 are arranged at intervals along the length direction on the bottom shell portion 3, and the projection height of the reinforcing rib structure 4 in the height direction is not less than half of the projection height of the bottom shell portion 3 in the height direction, as shown in FIG. Figure 2 As shown, the projected height of the reinforcing rib structure 4 in the height direction is h, and the projected height of the bottom shell portion 3 in the height direction is H.

[0027] Through the above arrangement, the water chamber main body 1 is integrally injection molded. By arranging a wave-shaped continuous reinforcing rib structure 4 on the bottom shell portion 3, and the reinforcing rib structure 4 fully covers the bottom shell portion, the overall strength of the water chamber main body 1 is greatly improved and its service life is extended. Even if the length of the water chamber main body 1 is long, it can ensure that no large deformation occurs, which is conducive to injection molding production and assembly with the radiator core.

[0028] In this embodiment, the dimension of the reinforcing rib structure 4 along the length direction of the bottom shell portion 3 is not less than half of the distance between the two adjacent reinforcing rib structures 4. Figure 2 As shown, the dimension of the reinforcing rib structure 4 along the length direction of the bottom shell portion 3 is W2, and the distance between the two adjacent reinforcing rib structures 4 is W1, so that the reinforcing rib structure 4 is easy to demold during injection molding, and the wider reinforcing rib structure 4 reduces the difficulty of manufacturing the injection mold.

[0029] Furthermore, the reinforcing rib structure 4 protrudes toward the inner cavity of the bottom shell portion 3, and the edge thereof has a smooth transition with the bottom shell portion 3. The smooth transition can reduce stress concentration, avoid product fatigue and cracking, and reduce the difficulty of demoulding, improve the structural strength of the product, and thus extend the service life of the product. Of course, the reinforcing rib structure 4 is not limited to protruding toward the inner cavity, but can also protrude outward.

[0030] Furthermore, the bottom shell portion 3 includes an arc-shaped bottom wall 31, a front side wall 32 and a rear side wall 33. The arc-shaped bottom wall 31 is gradually opened toward the frame portion 2. The arc-shaped bottom wall 31 has no dead angle, which is easier to clean. It also helps guide the flow of the coolant and reduces turbulence and fluid resistance. In addition, the open setting is easier to demould than the parallel setting.

[0031] Furthermore, the arc-shaped bottom wall 31 and the connection position between the front side wall 32 and the rear side wall 33 are provided with a first arc-shaped transition section 5, forming a smooth curvature, which increases the durability and life of the structure. Secondly, in the plastic injection molding process, the arc-shaped transition section is easier to mold than the right-angle connection, and the thickness of the molded product is uniform and the strength is better.

[0032] Secondly, the four corners of the frame body 2 are provided with rounded portions 8, and the radius of the first arc-shaped transition section 5 is not less than the radius of the rounded portion 8, thereby avoiding sharp corners, improving the strength of the structure, and preventing material fatigue or fracture caused by stress concentration at these connection points.

[0033] Furthermore, the length of the frame portion 2 is greater than the maximum width of the bottom shell portion 3, the length of the frame portion 2 is greater than the maximum length of the bottom shell portion 3, and the thickness of the frame portion 2 is greater than the thickness of the bottom shell portion 3, which can better resist bending force and improve the connection strength and reliability when the water chamber main body 1 and the radiator core are assembled.

[0034] Furthermore, an opening 21 is provided on the frame portion 2, and a guide portion 221 is provided in the opening 21 which is contracted toward the bottom shell portion 3 to facilitate assembly with the radiator core. A second arc-shaped transition section 222 is provided on the inner edge of the upper end surface of the opening 21. Since this end surface will be connected to the radiator core, the second arc-shaped transition section 222 can prevent damage to the radiator core due to sharp edges.

[0035] Furthermore, a plurality of positioning posts 6 are provided on the bottom shell portion 3 so as to enable correct alignment during assembly. At least one boss 7 is provided at the bottom end of the bottom shell portion 3 so that the U-shaped bottom shell portion 3 has a stable supporting point.

[0036] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention are still within the scope covered by the present invention.

Claims

1. A wavy water chamber of a radiator, comprising a water chamber body (1) for being assembled with a radiator core, characterized in that: The water chamber body (1) comprises a frame portion (2) and a bottom shell portion (3) having a U-shaped cross section, the bottom shell portion (3) being provided with continuous reinforcing rib structures (4) at intervals along the length direction, the projected height of the reinforcing rib structures (4) in the height direction being not less than half of the projected height of the bottom shell portion (3) in the height direction.

2. The wavy water chamber of the radiator according to claim 1, characterized in that: The dimension of the reinforcing rib structure (4) along the length direction of the bottom shell portion (3) is not less than half of the distance between two adjacent reinforcing rib structures (4).

3. The wave-shaped water chamber of a radiator according to claim 1, characterized in that: The reinforcing rib structure (4) protrudes toward the inner cavity of the bottom shell portion (3), and its edge smoothly transitions to the bottom shell portion (3).

4. The wave-shaped water chamber of a radiator according to claim 1, characterized in that: The bottom shell portion (3) comprises an arc-shaped bottom wall (31), a front side wall (32) and a rear side wall (33), and the arc-shaped bottom wall (31) is gradually opened toward the frame portion (2).

5. The wave-shaped water chamber of the radiator according to claim 4, characterized in that: A first arc-shaped transition section (5) is provided at the connection position between the arc-shaped bottom wall (31) and the front side wall (32) and the rear side wall (33).

6. The wave-shaped water chamber of a radiator according to claim 1, characterized in that: The length of the frame part (2) is greater than the maximum width of the bottom shell part (3), the length of the frame part (2) is greater than the maximum length of the bottom shell part (3), and the thickness of the frame part (2) is greater than the thickness of the bottom shell part (3).

7. The wave-shaped water chamber of a radiator according to claim 6, characterized in that: The frame portion (2) is provided with an opening (21), and a guide portion (221) is provided in the opening (21) so as to contract in a direction toward the bottom shell portion (3).

8. The wave-shaped water chamber of the radiator according to claim 7, characterized in that: A second arc-shaped transition section (222) is provided at the inner edge of the upper end surface of the opening (21).

Citation Information

Patent Citations

  • Water chamber structure of automobile heat exchanger

    CN217818325U