Visual imaging device for preventing misloading of multi-plate wet clutch disc

Abstract

The utility model relates to a visual imaging device for preventing misloading of a multi-plate wet clutch disc, which belongs to the technical field of clutch discs and comprises an equipment frame, a bottom servo lifting unit is mounted in the equipment frame, a product clamp is mounted on the bottom servo lifting unit, a side camera detection system is mounted on one side in the equipment frame, and the side camera detection system is mounted on the other side in the equipment frame. A top camera detection system is installed at the upper end of the equipment frame, a peripheral camera light source platform is installed at the lower end of the top camera detection system, a back clutch plate height detection structure is installed in the equipment frame, a feeding channel is installed at one end in the equipment frame, and two-hand buttons are installed on the two sides of the equipment frame. The operation panel is installed at the upper end of the equipment frame, the feeding channel is controlled through the operation panel, clutch disc raw materials can be conveyed, the autonomy of the device on material detection is improved, the multiple camera detection mechanisms are used, the materials can be detected from multiple directions, and the detection efficiency and the detection effect of the materials are improved.

Description

Technical Field

[0001] The utility model relates to a visual imaging device for preventing wrong installation of a multi-plate wet clutch plate, belonging to the technical field of clutch plates. Background Art

[0002] Clutch plate is a composite material with friction as its main function and structural performance requirements. Friction materials for automobiles are mainly used to manufacture brake friction plates and clutch plates. These friction materials mainly use asbestos-based friction materials. With the increasing requirements for environmental protection and safety, semi-metallic friction materials, composite fiber friction materials, and ceramic fiber friction materials have gradually appeared. Since friction materials are mainly used to manufacture parts of brake systems and transmission systems in automobiles, they are required to have a sufficiently high and stable friction coefficient and good wear resistance.

[0003] The clutch plate has very high requirements on its specifications, shape and size during use, and needs to be inspected and processed before being put into use. Nowadays, the size of the clutch plate is often measured by manually operated measuring tools to ensure that it meets the design requirements. This method takes up a lot of manpower and material resources and has low detection efficiency. Therefore, the present utility model is specially designed. Utility Model Content

[0004] The purpose of the utility model is to provide a visual imaging device for preventing mis-installation of a multi-plate wet clutch plate in order to solve the above-mentioned problem, which can independently perform clutch plate detection and processing to improve the clutch plate detection efficiency.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a visual imaging device for preventing mis-installation of a multi-plate wet clutch plate, comprising an equipment frame, a bottom servo lifting unit is installed inside the equipment frame, a product fixture is installed on the upper end of the bottom servo lifting unit, a side camera detection system is installed on one side of the interior of the equipment frame, a top camera detection system is installed on the upper end of the equipment frame, a surrounding camera light source platform is installed on the lower end of the top camera detection system, a back clutch plate height detection structure is installed inside the equipment frame, a feeding channel is installed at one end of the interior of the equipment frame, two-hand buttons are installed on both sides of the equipment frame, and an operation panel is installed on the upper end of the equipment frame.

[0006] Preferably, in order to flexibly move the device, the equipment frame is used to install and support the entire equipment, and movable universal wheels are installed at the four corners of the lower surface of the equipment frame. Positioning telescopic support rods are fixedly installed on the inner sides of the movable universal wheels. A storage bin is provided at the lower end of the equipment frame, and a detection operation box is provided at the upper end of the equipment frame.

[0007] Preferably, in order to cooperate with the camera focal length of the top camera detection system and improve the detection effect of the device, the bottom servo lifting unit is embedded in the upper end of the storage bin to adjust the height of the product, and the product clamp is fixedly installed at the output end of the bottom servo lifting unit to clamp and fix the product.

[0008] Preferably, in order to detect the thickness data of a part from one side of the part, the side camera detection system is installed on one side of the product fixture to perform side auxiliary testing on parts that are difficult to detect by visual inspection from above, or to perform auxiliary inspection on parts with thickness requirements.

[0009] Preferably, in order to detect the shape data of the parts more accurately and clearly, the top camera detection system is located directly above the product fixture, and the main camera and light source of AI visual inspection are installed inside the top camera detection system. The surrounding camera light source platform is fixedly installed on the outer side of the lower end of the top camera detection system and is used as an auxiliary lighting source for the top camera.

[0010] Preferably, in order to improve the efficiency of the device in detecting data in different directions of parts, the back clutch plate height detection structure is installed on the other side of the product fixture, and is used to perform auxiliary testing on parts of different models of clutch plates with one side having the same shape and the other side having different shapes, and on parts of two specifications of workpieces with the same thickness but a small difference in appearance that cannot be detected visually.

[0011] Preferably, in order to improve the use effect of the device, the loading channel is installed on one side of the interior of the detection operation box. The loading channel is a placement channel after the material is divided in the previous process and is used for releasing the material in the previous process. The two-hand buttons are respectively installed on both sides of the outer surface of the detection operation box, and are used to control the start of the visual inspection action in the automatic mode of the device.

[0012] Preferably, in order to flexibly adjust the use status of the device, the operation panel is fixedly installed on the upper side of the detection operation box, and a control system is installed inside the operation panel for adjusting, setting, and saving detection conditions and equipment parameters and performing basic debugging operations on the equipment.

[0013] The beneficial effects of the utility model are: by controlling the feeding channel through the operation panel, the clutch plate raw material can be transported, the autonomy of the device in material detection is improved, and by using multiple camera detection mechanisms, the material can be detected and processed from multiple directions, thereby improving the material detection efficiency and detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0016] Figure 3 It is a front view of the utility model.

[0017] Figure 4 It is a top view of the utility model.

[0018] In the figure: 1. Equipment frame; 2. Bottom servo lifting unit; 3. Product fixture; 4. Side camera detection system; 5. Top camera detection system; 6. Surrounding camera light source platform; 7. Back clutch plate height detection structure; 8. Feeding channel; 9. Two-hand button; 10. Operation panel. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 As shown, a visual imaging device for preventing mis-installation of a multi-plate wet clutch plate comprises an equipment frame 1, a bottom servo lifting unit 2 is installed inside the equipment frame 1, a product fixture 3 is installed on the upper end of the bottom servo lifting unit 2, a side camera detection system 4 is installed on one side of the inside of the equipment frame 1, a top camera detection system 5 is installed on the upper end of the equipment frame 1, a surrounding camera light source platform 6 is installed on the lower end of the top camera detection system 5, a back clutch plate height detection structure 7 is installed inside the equipment frame 1, a feeding channel 8 is installed at one end of the inside of the equipment frame 1, two-hand buttons 9 are installed on both sides of the equipment frame 1, and an operation panel 10 is installed on the upper end of the equipment frame 1.

[0021] like Figure 1 As shown, the equipment frame 1 is used to install and support the entire equipment. Mobile universal wheels are installed at the four corners of the lower surface of the equipment frame 1, and positioning telescopic support rods are fixedly installed on the inner sides of the mobile universal wheels. A storage bin is provided at the lower end of the equipment frame 1, and a detection operation box is provided at the upper end of the equipment frame 1 to facilitate flexible mobile operation of the device.

[0022] like Figure 1 As shown, the bottom servo lifting unit 2 is embedded in the upper end of the storage bin to adjust the height of the product. The product clamp 3 is fixedly installed at the output end of the bottom servo lifting unit 2 to clamp and fix the product so as to cooperate with the camera focal length of the top camera detection system 5.

[0023] like Figure 1 As shown, the side camera detection system 4 is installed on one side of the product fixture 3, and is used to perform side auxiliary testing on parts that are difficult to detect by visual inspection from above, or to perform auxiliary inspection on parts with thickness requirements, so as to facilitate the detection of the thickness data of the part from one side of the part.

[0024] like Figure 1 As shown, the top camera detection system 5 is located directly above the product fixture 3. The main camera and light source for AI visual inspection are installed inside the top camera detection system 5. The surrounding camera light source platform 6 is fixedly installed on the outer side of the lower end of the top camera detection system 5 and is used as an auxiliary lighting source for the top camera to facilitate more accurate and clear inspection of the shape data of the parts.

[0025] like Figure 1 As shown, the back clutch plate height detection structure 7 is installed on the other side of the product fixture 3, and is used to perform auxiliary testing on parts of different models of clutch plates with one side having the same shape and the other side having a different shape, and parts of two specifications of workpieces with the same thickness but a small difference that cannot be visually detected, so as to improve the efficiency of the device in detecting data in different directions of the parts.

[0026] like Figure 1 As shown, the feeding channel 8 is installed on one side of the interior of the detection operation box. The feeding channel 8 is a placement channel after the material is divided in the previous process and is used for releasing the material in the previous process. The two-hand buttons 9 are respectively installed on both sides of the outer surface of the detection operation box, and are used to control the start of the visual detection action in the automatic mode of the device, so as to improve the use effect of the device.

[0027] like Figure 1 As shown, the operation panel 10 is fixedly installed on one side of the upper end of the detection operation box, and a control system is installed inside the operation panel 10 for adjusting, setting, and saving detection conditions and equipment parameters and performing basic debugging operations on the equipment, so as to flexibly adjust the use status of the device.

[0028] When the utility model is in use, the user places the device at an appropriate position and electrically connects it to an external power source, places the clutch plate to be detected inside the feeding channel 8, transports the material to the inside of the product fixture 3 through the feeding channel 8, adjusts the working state of the device through the operation panel 10 and controls the device to work, or uses the two-hand button 9 to control the device to work, turns on the top camera detection system 5, the side camera detection system 4 and the back clutch plate height detection structure 7 to perform multi-directional detection and processing on the material, uses the surrounding camera light source platform 6 to improve the clarity of the detection environment of the top camera detection system 5, and cooperates with the bottom servo lifting unit 2 to adjust the distance between the material and the top camera detection system 5 to improve the detection effect of the top camera detection system 5.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A visual imaging device for preventing mis-installation of a multi-plate wet clutch plate, characterized in that: The invention comprises an equipment frame (1), wherein a bottom servo lifting unit (2) is installed inside the equipment frame (1), a product fixture (3) is installed on the upper end of the bottom servo lifting unit (2), a side camera detection system (4) is installed on one side of the inside of the equipment frame (1), a top camera detection system (5) is installed on the upper end of the equipment frame (1), a surrounding camera light source platform (6) is installed on the lower end of the top camera detection system (5), a back clutch plate height detection structure (7) is installed inside the equipment frame (1), a feeding channel (8) is installed on one end of the inside of the equipment frame (1), two-hand buttons (9) are installed on both sides of the equipment frame (1), and an operation panel (10) is installed on the upper end of the equipment frame (1).

2. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 1, characterized in that: The equipment frame (1) is used to install and support the entire equipment. The four corners of the lower surface of the equipment frame (1) are equipped with movable universal wheels. The inner sides of the movable universal wheels are fixedly equipped with positioning telescopic support rods. The lower end of the equipment frame (1) is provided with a storage bin, and the upper end of the equipment frame (1) is provided with a detection operation box.

3. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 2, characterized in that: The bottom servo lifting unit (2) is mounted on the upper end of the storage bin and is used to adjust the height of the product. The product clamp (3) is fixedly mounted on the output end of the bottom servo lifting unit (2) and is used to clamp and fix the product.

4. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 1, characterized in that: The side camera detection system (4) is installed on one side of the product fixture (3) and is used to perform side auxiliary testing on parts that are difficult to detect by visual inspection from above, or to perform auxiliary inspection on parts with thickness requirements.

5. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 1, characterized in that: The top camera detection system (5) is located directly above the product fixture (3), and the main camera and light source for AI visual detection are installed inside the top camera detection system (5). The surrounding camera light source platform (6) is fixedly installed on the outer side of the lower end of the top camera detection system (5) and is used as an auxiliary lighting source for the top camera.

6. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 1, characterized in that: The back clutch plate height detection structure (7) is installed on the other side of the product fixture (3).

7. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 2, characterized in that: The feeding channel (8) is installed on one side of the interior of the detection operation box. The feeding channel (8) is a channel for placing materials after the previous process is divided and is used for releasing materials in the previous process. The two-hand buttons (9) are respectively installed on both sides of the outer surface of the detection operation box and are used to control the start of the visual detection action in the automatic mode of the device.

8. A visual imaging device for preventing mis-assembly of a multi-plate wet clutch plate according to claim 2, characterized in that: The operation panel (10) is fixedly mounted on one side of the upper end of the detection operation box, and a control system is installed inside the operation panel (10) for adjusting, setting, and saving detection conditions and equipment parameters and performing basic debugging operations on the equipment.

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