Steel wire rope elastic elongation detection device

By designing a steel wire rope detection device including the transmission mechanism and the holding mechanism, the problem of time and effort to hold fixed operation costs in existing technologies has been solved, and the rapid detection and efficient detection efficiency of a large number of steel ropes are achieved.

CN222419847UActive Publication Date: 2025-01-28SUZHOU YUEKUO METAL PROD CO LTD
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Patent Information

Application Number
CN202420754815.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-28
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

When the existing wire rope elastic extension detection device detects a large number of wire ropes, clamping and fixing operations are time-consuming and labor-intensive, affecting the detection efficiency.

Method used

Design a detection device including the transmission mechanism and the holding mechanism, through the servo motor to drive the drive lever and thread screw, combined with a torque spring and the gear system to achieve the rapid clamping and release of the wire rope, and the detection sensing module performed through the detection sensing module Elastic elongation state detection.

Benefits of technology

The rapid clamping and detection of the wire rope is realized, the detection efficiency is improved, the difficulty of operation is reduced, and it is suitable for the detection needs of a large number of steel wire ropes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection devices, in particular to a steel wire rope elastic elongation detection device which comprises a device body, the top end of the device body is fixedly connected with a transmission mechanism and penetrates into the device body, the top end of the inner wall of the device body is fixedly connected with a clamping mechanism, and the clamping mechanism comprises a fixing block. The number of the fixing blocks is two, the two fixing blocks are connected to the bottom end of the connecting column and the top end of the inner wall of the device body respectively and located on one side of the detection sensing module, one end of each fixing block is rotationally connected with a driving shaft and penetrates into the fixing block, and the inner wall of each fixing block is rotationally connected with a driven shaft and located on one side of the driving shaft. According to the utility model, rapid clamping and fixing of the steel wire rope are completed through mutual cooperation of internal parts of the clamping mechanism, and detection of elastic elongation of the steel wire rope can be completed through mutual cooperation of internal parts of the transmission mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a steel wire rope elastic elongation detection device. Background Art

[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope is composed of steel wire, rope core and grease. Wire rope is first twisted into strands by multiple steel wires, and then a certain number of strands are twisted into a spiral rope with the rope core as the center. In material handling machinery, it is used for lifting, traction, tensioning and carrying. Wire rope has high strength, light weight, stable operation, not easy to break suddenly, and reliable operation.

[0003] After searching, a utility model patent with the publication number CN114034278 A specifically discloses a detection device for the elastic elongation of a steel wire rope for an elevator, including a protective box body, a lifting assembly fixedly installed on the left and right sides of the protective box body, a lifting plate arranged at the upper part of the inner cavity of the protective box body, a mounting plate fixedly installed at the bottom of the inner cavity of the protective box body, a lower clamp fixedly installed on the upper outer surface of the mounting plate, a protective door arranged on the front outer surface of the protective box body, a tension sensor fixedly installed in the middle of the lower outer surface of the lifting plate, an upper clamp fixedly installed on the lower outer surface of the tension sensor, a mounting assembly fixedly installed on the right side of the lower outer surface of the lifting plate, and a distance meter fixedly installed on the lower outer surface of the mounting assembly. The detection device for the elastic elongation of a steel wire rope for an elevator described in the present invention has the advantages of being easy to stably control the lifting and lowering of the lifting plate, being easy to measure the elastic elongation of the steel wire rope, and being safe, and the distance meter being easy to install and disassemble.

[0004] However, when the detection device in the above patent clamps and fixes the wire rope, the staff needs to turn the bolts on the upper and lower clamps to loosen the clamps in the upper and lower clamps, then place the wire rope between the clamps, turn the bolts again, so that the clamps in the upper and lower clamps clamp the wire rope, and then start the device to detect the wire rope. However, this operation is relatively easy when detecting a single or a small number of wire ropes. When detecting a large number of wire ropes, this operation is time-consuming and labor-intensive, which is not conducive to the promotion and use of the detection device. Therefore, it is necessary for us to propose a wire rope elastic elongation detection device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a wire rope elastic elongation detection device, which can achieve the effect of quickly clamping and fixing the wire rope through the mutual cooperation between the internal parts of the clamping mechanism, so as to solve the problem that it is time-consuming and laborious to clamp and fix the wire rope by tightening and loosening the clamping claws in the upper and lower clamps in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire rope elastic elongation detection device, comprising a device body, the top end of the device body is connected and fixed with a transmission mechanism, and penetrates into the interior of the device body, and the top end of the inner wall of the device body is connected and fixed with a clamping mechanism.

[0007] Preferably, the transmission mechanism includes a servo motor, and there are two servo motors. The two servo motors are connected and fixed at two sides of the top of the device body. The bottom end of the servo motor is rotatably connected to a transmission rod and penetrates into the interior of the device body. The bottom end of the transmission rod is connected and fixed to a threaded screw and is rotatably connected to the interior of the device body. The inner wall of the device body is slidably connected to a connecting column, and both sides of the connecting column are sleeved on the outer wall of the threaded screw. The bottom end of the connecting column is connected and fixed to a detection sensor module.

[0008] Preferably, the clamping mechanism includes a fixed block, and there are two fixed blocks, the two fixed blocks are respectively connected to the bottom end of the connecting column and the top end of the inner wall of the device body, and are located on one side of the detection sensor module, one end of the fixed block is rotatably connected to a driving shaft and passes through the interior of the fixed block, the inner wall of the fixed block is rotatably connected to a driven shaft and is located on one side of the driving shaft, the outer walls of the driving shaft and the driven shaft are rotatably sleeved with a torsion spring, the outer wall of the driving shaft away from one end of the torsion spring is connected and fixed with a transmission gear and is located inside the fixed block, the outer wall of the torsion spring away from one end of the torsion spring is connected and fixed with a driven gear and is located on one side of the transmission gear, the bottom ends of the driving shaft and the driven shaft are connected and fixed with a clamping block and pass through the fixed block to the bottom end of the fixed block, and one end of the driving shaft is connected and fixed with a wrench and is located on the outer wall of the fixed block.

[0009] Preferably, the transmission rod is rotatably connected to the device body via a bearing, a thread groove is provided on an outer wall of the threaded screw, and inner walls on both sides of the connecting column are provided with internal threads matching the thread groove on the outer wall of the threaded screw.

[0010] Preferably, both ends of the torsion spring are respectively connected and fixed to a fixed block and a clamping block, a movable groove matching the clamping block is provided inside the fixed block, and a clamping groove matching the wire rope is provided on the inner side of the clamping block.

[0011] Preferably, the transmission gear and the driven gear mesh with each other through a gear block, the driving shaft and the driven shaft are rotatably connected to a fixed block through a bearing, and an arc-shaped clamping block that engages with the fixed block is fixedly connected to the outer wall of the driving shaft.

[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0013] 1. By pressing the wrench, the wrench drives the driving shaft to squeeze the torsion spring and twist and rotate. The driving shaft rotates to drive the transmission gear to rotate. The transmission gear rotates through the tooth block to drive the driven gear to rotate. The driven gear rotates to drive the driven shaft to rotate. The driven shaft and the driving shaft rotate to drive the clamping blocks at the bottom to move away from each other, so that the gap between the clamping blocks is opened. Then the wire rope is placed between the clamping blocks, and the wrench is released. The torsion spring resets to drive the driving shaft to rotate in the opposite direction. The driving shaft rotates in the opposite direction and drives the driven shaft to rotate synchronously in the opposite direction through the transmission gear and the driven gear, so that the clamping blocks at the bottom of the driving shaft and the driven shaft are close to each other, and the clamping and fixing operation of the wire rope can be completed.

[0014] 2. By starting the servo motor, the servo motor drives the transmission rod to rotate, the transmission rod rotation drives the threaded screw to rotate, the threaded screw rotation drives the connecting column to move through the thread, the connecting column movement drives the fixed block to move, so that the fixed block drives the clamping block to clamp the fixed wire rope to move, and at the same time the detection sensor module detects the elastic elongation state of the wire rope and transmits data, and stops after the wire rope reaches the limit data. Through the above steps, the wire rope is removed and replaced with a new wire rope for data testing to complete the elastic elongation state test of the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic cross-sectional structure diagram of the device body of the utility model;

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the fixing block of the utility model.

[0019] Description of reference numerals:

[0020] 1. Device body; 2. Transmission mechanism; 201. Servo motor; 202. Transmission rod; 203. Threaded screw; 204. Connecting column; 205. Detection sensor module; 3. Clamping mechanism; 301. Fixed block; 302. Active shaft; 303. Driven shaft; 304. Torsion spring; 305. Transmission gear; 306. Driven gear; 307. Clamping block; 308. Wrench. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0022] The utility model provides Figure 1-3 The device for detecting elastic elongation of a steel wire rope shown in the figure comprises a device body 1, a transmission mechanism 2 is connected and fixed to the top of the device body 1 and penetrates into the interior of the device body 1, a clamping mechanism 3 is connected and fixed to the top of the inner wall of the device body 1, and the steel wire rope is quickly clamped and fixed by the mutual cooperation between the internal parts of the clamping mechanism 3, and the elastic elongation of the steel wire rope can be detected by the mutual cooperation between the internal parts of the transmission mechanism 2.

[0023] Refer to the instruction manual Figure 1-3 The transmission mechanism 2 includes a servo motor 201. There are two servo motors 201. The two servo motors 201 are connected and fixed at both sides of the top of the device body 1. The bottom end of the servo motor 201 is rotatably connected with a transmission rod 202 and penetrates into the interior of the device body 1. The bottom end of the transmission rod 202 is connected and fixed with a threaded screw 203, and is rotatably connected to the interior of the device body 1. The inner wall of the device body 1 is slidably connected with a connecting column 204. Both sides of the connecting column 204 are sleeved on the outer wall of the threaded screw 203. The bottom end of the connecting column 204 is connected and fixed with a detection sensor module 205. Through the coordination between the internal parts of the transmission mechanism 2, the elastic elongation of the wire rope can be detected.

[0024] Refer to the instruction manual Figure 1-3 The clamping mechanism 3 includes a fixed block 301, and there are two fixed blocks 301. The two fixed blocks 301 are respectively connected to the bottom end of the connecting column 204 and the top end of the inner wall of the device body 1, and are located on one side of the detection sensor module 205. One end of the fixed block 301 is rotatably connected to the driving shaft 302 and penetrates into the interior of the fixed block 301. The inner wall of the fixed block 301 is rotatably connected to the driven shaft 303 and is located on one side of the driving shaft 302. The outer walls of the driving shaft 302 and the driven shaft 303 are rotatably sleeved with a torsion spring 304. The driving shaft 302 is away from one end of the torsion spring 304. A transmission gear 305 is connected and fixed to the outer wall and is located inside the fixed block 301. A driven gear 306 is connected and fixed to the outer wall of the torsion spring 304 away from one end of the torsion spring 304 and is located on one side of the transmission gear 305. A clamping block 307 is connected and fixed to the bottom ends of the driving shaft 302 and the driven shaft 303 and passes through the fixed block 301 to the bottom end of the fixed block 301. A wrench 308 is connected and fixed to one end of the driving shaft 302 and is located on the outer wall of the fixed block 301. Through the mutual cooperation between the internal parts of the clamping mechanism 3, the wire rope can be quickly clamped and fixed.

[0025] Refer to the instruction manual Figure 1-3The transmission rod 202 is rotatably connected to the device body 1 through a bearing, a threaded groove is provided on the outer wall of the threaded screw 203, and internal threads matching the threaded groove on the outer wall of the threaded screw 203 are provided on the inner walls on both sides of the connecting column 204. The threaded groove on the outer wall of the threaded screw 203 facilitates the connecting column 204 to slide on the device body 1 through threads.

[0026] Refer to the instruction manual Figure 1-3 The two ends of the torsion spring 304 are respectively connected and fixed to the fixed block 301 and the clamping block 307. The interior of the fixed block 301 is provided with a movable groove matching the clamping block 307. The inner side of the clamping block 307 is provided with a clamping groove matching the wire rope. The two ends of the torsion spring 304 are connected and fixed to the fixed block 301 and the clamping block 307, so that the torsion spring 304 can be reset to drive the active shaft 302 and the driven shaft 303 to rotate.

[0027] Refer to the instruction manual Figure 1-3 The transmission gear 305 and the driven gear 306 are meshed with each other through the gear block, the driving shaft 302 and the driven shaft 303 are rotatably connected with the fixed block 301 through the bearing, and the outer wall of the driving shaft 302 is connected and fixed with an arc-shaped block that is engaged with the fixed block 301. The arc-shaped block on the outer wall of the driving shaft 302 makes it convenient for the device to be tested, and its own vibration will not cause the driving shaft 302 to rotate.

[0028] How this utility works:

[0029] Refer to the instruction manual Figure 1-3 , press the wrench 308, the wrench 308 drives the driving shaft 302 to squeeze the torsion spring 304 to twist and rotate, the driving shaft 302 rotates to drive the transmission gear 305 to rotate, the transmission gear 305 rotates through the tooth block to drive the driven gear 306 to rotate, the driven gear 306 rotates to drive the driven shaft 303 to rotate, the driven shaft 303 and the driving shaft 302 rotate to drive the clamping block 307 at the bottom to move away from each other, so that the gap between the clamping blocks 307 is opened, and then the wire rope is placed between the clamping blocks 307, and the pressing of the wrench 308 is released, the torsion spring 304 resets to drive the driving shaft 302 to rotate in the opposite direction, the driving shaft 302 rotates in the opposite direction to drive the driven shaft 303 to rotate in the opposite direction synchronously through the transmission gear 305 and the driven gear 306, so that the clamping blocks 307 at the bottom of the driving shaft 302 and the driven shaft 303 are close to each other, and the clamping and fixing operation of the wire rope can be completed;

[0030] Refer to the instruction manual Figure 1-3, start the servo motor 201, the servo motor 201 drives the transmission rod 202 to rotate, the transmission rod 202 rotates to drive the threaded screw 203 to rotate, the threaded screw 203 rotates to drive the connecting column 204 to move through the thread, the connecting column 204 moves to drive the fixed block 301 to move, so that the fixed block 301 drives the clamping block 307 to clamp the fixed wire rope to move, and at the same time, the detection sensor module 205 detects the elastic elongation state of the wire rope and transmits data, and stops after the wire rope reaches the limit data. Through the above steps, the wire rope is removed and replaced with a new wire rope for data testing, and the elastic elongation state test of the wire rope can be completed.

[0031] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A steel wire rope elastic elongation detection device, comprising a device body (1), characterized in that: The top end of the device body (1) is connected and fixed with a transmission mechanism (2) which penetrates into the interior of the device body (1); the top end of the inner wall of the device body (1) is connected and fixed with a clamping mechanism (3); The transmission mechanism (2) comprises a threaded screw (203), the threaded screw (203) is rotatably connected to the inside of the device body (1), the inner wall of the device body (1) is slidably connected to a connecting column (204), both sides of the connecting column (204) are sleeved on the outer wall of the threaded screw (203), and the bottom end of the connecting column (204) is fixedly connected to a detection sensor module (205); The clamping mechanism (3) comprises a fixed block (301), wherein there are two fixed blocks (301), the two fixed blocks (301) are respectively connected to the bottom end of the connecting column (204) and the top end of the inner wall of the device body (1), and are located on one side of the detection sensor module (205), and one end of the fixed block (301) and the inner wall are respectively rotatably connected to a driving shaft (302) and a driven shaft (303).

2. A steel wire rope elastic elongation detection device according to claim 1, characterized in that: The transmission mechanism (2) further comprises a servo motor (201), wherein there are two servo motors (201), the two servo motors (201) are connected and fixedly located at two sides of the top of the device body (1), and the bottom end of the servo motor (201) is rotatably connected to a transmission rod (202) which penetrates into the interior of the device body (1).

3. A steel wire rope elastic elongation detection device according to claim 2, characterized in that: The clamping mechanism (3) further comprises a torsion spring (304), wherein the torsion spring (304) is rotatably sleeved on the outer walls of the driving shaft (302) and the driven shaft (303); a transmission gear (305) is connected and fixed to the outer wall of the driving shaft (302) at one end away from the torsion spring (304) and is located inside the fixed block (301); a driven gear (306) is connected and fixed to the outer wall of the torsion spring (304) at one end away from the torsion spring (304) and is located on one side of the transmission gear (305); a clamping block (307) is connected and fixed to the bottom ends of the driving shaft (302) and the driven shaft (303) and passes through the fixed block (301) to the bottom end of the fixed block (301); and a wrench (308) is connected and fixed to one end of the driving shaft (302) and is located on the outer wall of the fixed block (301).

4. A steel wire rope elastic elongation detection device according to claim 2, characterized in that: The transmission rod (202) is rotatably connected to the device body (1) via a bearing, a thread groove is provided on the outer wall of the threaded screw (203), and inner walls on both sides of the connecting column (204) are provided with internal threads matching the thread groove on the outer wall of the threaded screw (203).

5. A steel wire rope elastic elongation detection device according to claim 3, characterized in that: The two ends of the torsion spring (304) are respectively connected and fixed to a fixing block (301) and a clamping block (307); a movable groove matching the clamping block (307) is provided inside the fixing block (301); and a clamping groove matching the steel wire rope is provided inside the clamping block (307).

6. A steel wire rope elastic elongation detection device according to claim 3, characterized in that: The transmission gear (305) and the driven gear (306) mesh with each other via a tooth block, the driving shaft (302) and the driven shaft (303) are rotatably connected to a fixed block (301) via a bearing, and an arc-shaped clamping block that engages with the fixed block (301) is connected and fixed to the outer wall of the driving shaft (302).

Citation Information

Patent Citations

  • Device for detecting elastic elongation of steel wire rope for elevator

    CN114034278A