Pipeline defect detection equipment

Through the design of pipeline defect detection equipment with automatic displacement and clamping functions, the problem of low efficiency caused by the need to manipulate the movement of the existing equipment requires efficiency, and achieves high -efficiency and stable pipeline testing.

CN222420156UActive Publication Date: 2025-01-28CHONGQING IND POLYTECHNIC COLLEGE
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Patent Information

Application Number
CN202420867586.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-28
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

Existing pipeline defect detection equipment requires manual handheld movement, which consumes physical energy and is difficult to detect, resulting in poor production efficiency.

Method used

Design a pipeline defect detection equipment, including the base, columns and detection equipment. The outer column has a regulatory mechanism and a telescopic mechanism. The pipeline remains stable during the test.

Benefits of technology

The device has significantly improved the efficiency of pipeline detection by automatic displacement and clamping function, reduced the cost of manual operation, and meets the needs of high -efficiency testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to pipeline defect detection equipment which comprises a base, a stand column and a detection equipment body, and an adjusting mechanism and a telescopic mechanism are respectively arranged outside the stand column; and the adjusting mechanism comprises a first motor arranged outside the stand column, a transmission gear is fixedly installed on an output shaft of the first motor, a driven gear is meshed with the exterior of the transmission gear, and a rotating rod penetrating through the interior of the stand column is fixedly installed in the driven gear. According to the pipeline defect detection equipment, a pipeline is clamped through a clamping assembly, then a first motor is started to drive a transmission gear to rotate, and meanwhile, a driven gear and a rotating rod are driven to rotate, so that the clamping assembly is driven to rotate, then a second motor is started to drive an adjusting lead screw to rotate, and meanwhile, an adjusting sleeve is driven to move; and at the moment, the detection equipment body detects the pipeline along with the displacement of the adjusting sleeve, so that the pipeline is convenient to detect, and the advantage of convenient detection is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline production, in particular to a pipeline defect detection device. Background Art

[0002] A pipeline is a device connected by pipes, pipe connectors and valves for conveying gas, liquid or fluid with solid particles. Usually, the fluid is pressurized by blowers, compressors, pumps and boilers, and then flows from the high-pressure part of the pipeline to the low-pressure part. The fluid can also be conveyed by its own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations.

[0003] After production, pipelines need to be inspected, and equipment is used to detect whether there are damages and cracks on the outside. However, commonly used inspection equipment needs to be moved to different positions of the pipeline for inspection. The use of manual equipment for inspection consumes more physical energy and is more difficult, resulting in poor pipeline production efficiency and failure to meet practical needs. Therefore, a pipeline defect detection device is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a pipeline defect detection device, which has the advantages of being easy to detect and solves the problem of manually moving the detection device to different positions of the pipeline for detection when detecting the pipeline.

[0005] In order to achieve the above-mentioned purpose of facilitating detection, the utility model provides the following technical solutions: a pipeline defect detection device, comprising a base, a column and a detection device body, wherein the outside of the column is respectively provided with an adjustment mechanism and a telescopic mechanism;

[0006] The adjustment mechanism comprises a first motor arranged outside the column, a transmission gear is fixedly mounted on the output shaft of the first motor, a driven gear is meshed with the outside of the transmission gear, a rotating rod penetrating the inside of the column is fixedly mounted inside the driven gear, and a clamping assembly is provided at one end of the rotating rod away from the driven gear;

[0007] The telescopic mechanism includes a second motor arranged on the upper surface of the base, an adjusting screw is fixedly installed on the output shaft of the second motor, an adjusting sleeve is connected to the external thread of the adjusting screw, and the detection device body is fixedly arranged on a side of the adjusting sleeve close to the clamping assembly.

[0008] Furthermore, a mounting block is fixedly mounted on one side of the detection device body close to the adjustment sleeve, and the mounting block is fixedly mounted on the upper surface of the adjustment sleeve.

[0009] Furthermore, the adjusting screw is movably connected to the column, a limiting assembly is provided on the outside of the column, and the side of the adjusting sleeve away from the detection device body is connected to the limiting assembly.

[0010] Furthermore, the clamping assembly includes a telescopic cylinder arranged on the outside of the column, a placing table is fixedly installed on the output end of the telescopic cylinder, a threaded sleeve extending outside is fixedly installed inside the placing table, the internal thread of the threaded sleeve is connected to a screw rod, and a clamp is fixedly installed on the lower surface of the screw rod.

[0011] Furthermore, the number of the columns and the number of the clamping assemblies are both two, and the two columns and the two clamping assemblies are symmetrically distributed outside the base.

[0012] Furthermore, one end of the telescopic cylinder on the left side away from the placement table is fixed to one end of the rotating rod away from the driven gear, and the telescopic cylinder on the right side is rotationally connected to the outer wall of the column on the right side.

[0013] Furthermore, the adjustment mechanism and the telescopic mechanism are respectively located outside of one side of the two columns that are separated from each other, and the rotating rod is rotatably connected to the inside of the left column.

[0014] Compared with the prior art, the utility model provides a pipeline defect detection device with the following

[0015] Beneficial effects:

[0016] 1. The pipeline defect detection equipment clamps the pipeline through the clamping assembly, and then starts the first motor to drive the transmission gear to rotate, and at the same time drives the driven gear and the rotating rod to rotate, thereby driving the clamping assembly to rotate, and then starts the second motor to drive the adjustment screw to rotate, and at the same time drives the adjustment sleeve to move, thereby driving the detection equipment body to move. At this time, the detection equipment body detects the pipeline with the displacement of the adjustment sleeve, thereby facilitating the detection of the pipeline, effectively improving the detection efficiency, and achieving the advantage of easy detection.

[0017] 2. The pipeline defect detection equipment starts the telescopic cylinder to drive the placement table to move, and then places the pipeline on the placement table, and drives the clamp to move by rotating the screw, so that the clamp clamps the pipeline. Through the clamping of the clamp, the pipeline can always remain stable during rotation, thereby facilitating the detection of the pipeline and achieving the effect of easy detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown;

[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure of B shown.

[0021] In the figure: 1 base, 2 column, 3 first motor, 4 transmission gear, 5 driven gear, 6 rotating rod, 7 telescopic cylinder, 8 placement table, 9 threaded sleeve, 10 screw, 11 clamp, 12 second motor, 13 adjusting screw, 14 adjusting sleeve, 15 detection equipment body, 16 mounting block, 17 limit assembly. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 A pipeline defect detection device comprises a base 1, a column 2 and a detection device body 15, wherein the outside of the column 2 is respectively provided with an adjustment mechanism and a telescopic mechanism; the number of the columns 2 and the number of the clamping assemblies are both two, the two columns 2 and the two clamping assemblies are symmetrically distributed outside the base 1, and the two columns 2 are fixedly installed on the upper surface of the base 1, the adjustment mechanism comprises a first motor 3 arranged outside the column 2, a transmission gear 4 is fixedly installed on the output shaft of the first motor 3, the outside of the transmission gear 4 is meshed with a driven gear 5, and the inside of the driven gear 5 is fixedly installed with a transmission gear 4 that penetrates the column 2. The rotating rod 6 inside the column 2 has a clamping assembly at one end of the rotating rod 6 away from the driven gear 5. The adjusting mechanism and the telescopic mechanism are respectively located outside the two columns 2 on the side away from each other. The rotating rod 6 is rotatably connected to the inside of the left column 2, and a rotating opening matched with the rotating rod 6 is opened inside the left column 2. The rotating rod 6 is rotatably connected to the rotating opening, and a first bearing matched with the rotating rod 6 is fixedly installed at the rotating opening. The rotating rod 6 passes through the inside of the first bearing and is fixed to the inner ring of the bearing. Through the setting of the bearing, the rotating rod 6 can maintain stable rotation when it rotates.

[0024] When this embodiment is in use, the telescopic cylinder 7 is started to drive the placement table 8 to move, and then the pipeline is placed on the placement table 8. The clamp 11 is driven to move by rotating the screw 10, so that the clamp 11 clamps the pipeline. Through the clamping of the clamp 11, the pipeline can always remain stable during rotation. Then the first motor 3 is started to drive the transmission gear 4 to rotate, and at the same time drives the driven gear 5 and the rotating rod 6 to rotate, thereby driving the clamping assembly to rotate, so as to facilitate the detection of the detection equipment body 15 and effectively improve the detection efficiency of the pipeline.

[0025] In this embodiment, the telescopic mechanism includes a second motor 12 arranged on the upper surface of the base 1, and an adjusting screw 13 is fixedly installed on the output shaft of the second motor 12. The rotating connecting piece at the end of the adjusting screw 13 away from the second motor 12 has a bearing, and the bearing is fixed to the right outer wall of the left column 2. A second bearing adapted to the adjusting screw 13 is fixedly installed inside the right column 2, and the adjusting screw 13 passes through the interior of the bearing, and the outer wall of the adjusting screw 13 is fixed to the inner ring of the bearing, and the external thread of the adjusting screw 13 is connected to the adjusting sleeve 14, and the detection device body 15 is fixedly arranged on the side of the adjusting sleeve 14 close to the clamping assembly.

[0026] It should be noted that there are two telescopic mechanisms and two detection device bodies 15, which are located at the upper and lower sides of the pipeline, and the threads on the two adjusting screws 13 are opposite, so the two detection device bodies 15 move back and forth in relative directions. The detection device body 15 is a conventional device known to the public in the prior art, so its specific structure and working principle will not be described in detail in this article.

[0027] When this embodiment is in use, the second motor 12 is started to drive the adjusting screw 13 to rotate, and at the same time drive the adjusting sleeve 14 to move, thereby driving the detection device body 15 to move. At this time, the two detection device bodies 15 move back and forth in relative directions to detect the pipeline, thereby achieving the effect of facilitating detection and effectively improving detection efficiency.

[0028] In this embodiment, a mounting block 16 is fixedly installed on one side of the detection device body 15 close to the adjustment sleeve 14. The mounting block 16 is fixedly installed on the upper surface of the adjustment sleeve 14, and a fastening bolt is movably installed inside the mounting block 16. The number of the fastening bolts is two. The mounting block 16 and the adjustment sleeve 14 are fixed by fastening bolts, which is convenient for the later disassembly of the detection device body 15.

[0029] In this embodiment, the clamping assembly includes a telescopic cylinder 7 arranged on the outside of the column 2, and a placement table 8 is fixedly installed on the output end of the telescopic cylinder 7. A threaded sleeve 9 extending to the outside is fixedly installed inside the placement table 8. The internal thread of the threaded sleeve 9 is connected with a screw 10. A clamp 11 is fixedly installed on the lower surface of the screw 10, and the clamp 11 is adapted to the pipeline. When in use, the telescopic cylinder 7 is started to drive the placement table 8 to move, and then the pipeline is placed on the placement table 8. The screw 10 is rotated to drive the clamp 11 to move, so that the clamp 11 clamps the pipeline. Through the clamping of the clamp 11, the pipeline can always remain stable when rotating.

[0030] In this embodiment, the adjusting screw 13 is movably connected to the column 2, and a limit assembly 17 is provided on the outside of the column 2. The side of the adjusting sleeve 14 away from the detection equipment body 15 is connected to the limit assembly 17, and the limit assembly 17 includes a limit rod fixedly installed on the opposite sides of the two columns 2, and the outside of the limit rod is slidably connected to the limit sleeve, and the side of the limit sleeve close to the adjusting sleeve 14 is fixedly installed on the connecting block connected to the adjusting sleeve 14. When in use, the limit sleeve is limited by the limit rod, so that the adjusting sleeve 14 can always remain stable when it is displaced, thereby achieving the advantage of stability. There are two limit assemblies 17, and the end of the left telescopic cylinder 7 away from the placing table 8 is fixed to the end of the rotating rod 6 away from the driven gear 5, and the right telescopic cylinder 7 is rotatably connected to the outer wall of the right column 2, and the right telescopic cylinder 7 is rotatably connected to the right column 2 through a bearing, and the bearing is a third bearing.

[0031] A fixing platform is fixedly installed on one side of the two columns 2 that are separated from each other. The number of the fixing platforms is three. The first motor 3 and the two second motors 12 are fixedly installed on the upper surfaces of the three fixing platforms respectively.

[0032] The beneficial effects of the above embodiments are:

[0033] The pipeline defect detection equipment first starts the telescopic cylinder 7 to drive the placement table 8 to move, then puts the pipeline on the placement table 8, and drives the clamp 11 to move by rotating the screw 10, so that the clamp 11 clamps the pipeline. Through the clamping of the clamp 11, the pipeline can always remain stable when rotating, and then starts the first motor 3 to drive the transmission gear 4 to rotate, and drives the driven gear 5 and the rotating rod 6 to rotate, thereby driving the clamping assembly to rotate, and then starts the second motor 12 to drive the adjusting screw 13 to rotate, and drives the adjusting sleeve 14 to move, thereby driving the detection device body 15 to move. At this time, the two detection device bodies 15 move back and forth in relative directions to detect the pipeline, thereby achieving the effect of facilitating detection and effectively improving detection efficiency.

[0034] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipeline defect detection device, comprising a base (1), a column (2) and a detection device body (15), characterized in that: The exterior of the column (2) is respectively provided with an adjustment mechanism and a telescopic mechanism; The adjustment mechanism comprises a first motor (3) arranged outside the column (2), a transmission gear (4) is fixedly mounted on the output shaft of the first motor (3), a driven gear (5) is meshed with the outside of the transmission gear (4), a rotating rod (6) penetrating the inside of the column (2) is fixedly mounted inside the driven gear (5), and a clamping assembly is provided at one end of the rotating rod (6) away from the driven gear (5); The telescopic mechanism comprises a second motor (12) arranged on the upper surface of the base (1); an adjusting screw (13) is fixedly mounted on the output shaft of the second motor (12); an adjusting sleeve (14) is connected to the external thread of the adjusting screw (13); and the detection device body (15) is fixedly arranged on a side of the adjusting sleeve (14) close to the clamping assembly.

2. A pipeline defect detection device according to claim 1, characterized in that: A mounting block (16) is fixedly mounted on one side of the detection device body (15) close to the adjustment sleeve (14); the mounting block (16) is fixedly mounted on the upper surface of the adjustment sleeve (14).

3. A pipeline defect detection device according to claim 1, characterized in that: The adjusting screw (13) is movably connected to the column (2), a limiting assembly (17) is provided outside the column (2), and the side of the adjusting sleeve (14) away from the detection device body (15) is connected to the limiting assembly (17).

4. The pipeline defect detection device according to claim 1, characterized in that: The clamping assembly comprises a telescopic cylinder (7) arranged outside the column (2), a placing table (8) is fixedly installed on the output end of the telescopic cylinder (7), a threaded sleeve (9) extending outside the placing table (8) is fixedly installed inside the placing table (8), a screw rod (10) is connected to the internal thread of the threaded sleeve (9), and a clamp (11) is fixedly installed on the lower surface of the screw rod (10).

5. A pipeline defect detection device according to claim 4, characterized in that: The number of the columns (2) and the number of the clamping assemblies are both two, and the two columns (2) and the two clamping assemblies are symmetrically distributed outside the base (1).

6. A pipeline defect detection device according to claim 5, characterized in that: The end of the telescopic cylinder (7) on the left side away from the placement platform (8) is fixed to the end of the rotating rod (6) away from the driven gear (5), and the telescopic cylinder (7) on the right side is rotationally connected to the outer wall of the column (2) on the right side.

7. The pipeline defect detection device according to claim 5, characterized in that: The adjustment mechanism and the telescopic mechanism are respectively located outside the two columns (2) on the side away from each other, and the rotating rod (6) is rotatably connected to the inside of the left column (2).