Inductance coil cutting equipment

Abstract

The utility model discloses inductance coil cutting equipment, and relates to the technical field of inductance coil production equipment. Comprising a workbench, a conveyor, the top of the outer wall installed on the workbench and a plurality of sets of installation mechanisms, the installation mechanisms are arranged on the conveyor at equal intervals, each installation mechanism comprises a containing plate, an installation cylinder, four sets of fixing components and two sets of positioning components, and the containing plate is installed on the outer wall of the conveyor; the mounting cylinder is fixedly arranged at the center of the top of the outer wall of the placing plate, each group of fixing components are arranged on the mounting cylinder at equal intervals in the circumferential direction, and each group of positioning components are arranged on the placing plate. According to the inductance coil cutting equipment, the mounting mechanism is used for placing and fixing an inductance coil, so that the stability of the position of the coil in the cutting process is ensured, inaccurate cutting caused by moving or shaking is avoided, the cutting precision can be improved, the cutting speed can be increased, and the production efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor coil production equipment, in particular to an inductor coil cutting equipment. Background Art

[0002] An inductor is a device that works on the principle of electromagnetic induction. The electrical characteristics of an inductor are opposite to those of a capacitor, that is, it "passes low frequencies but blocks high frequencies." When a high-frequency signal passes through an inductor, it encounters great resistance and is difficult to pass through. However, when a low-frequency signal passes through it, the resistance it presents is relatively small, that is, low-frequency signals can pass through it more easily. The resistance of an inductor to direct current is almost zero.

[0003] At present, there is an inductor coil on the market, which includes a hollow coil wound by a copper wire. The two ends of the wire extend outward and are flattened to form two blades. The blades serve as connecting ends of the coil, and the blades at both ends are located on the same straight line.

[0004] The authorization publication number "CN217157944U" records "an inductor coil cutting device, which provides the following technical solutions to solve the problems of low efficiency in manual cutting of blades and detection of inductor coils, including a workbench and a conveyor belt installed on the workbench, with multiple positioning protrusions on the surface for fixing hollow coils; a cutting mechanism, which is penetrated by the conveyor belt and installed on a horizontal workbench, and is used to cut the excessively long parts of the blades at both ends of the inductor coil; a first visual inspection mechanism, which is penetrated by the conveyor belt and is arranged on the workbench in front of the cutting mechanism along the moving direction of the conveyor belt, and is used to inspect the back image of the inductor coil; a second visual inspection mechanism, which is penetrated by the conveyor belt and is arranged on the workbench behind the cutting mechanism along the moving direction of the conveyor belt, and is used to inspect the front image of the inductor coil; a sorting mechanism, which is used to remove qualified inductor coils according to the inspection results. The utility model can automatically cut and sort inductor coils that meet production needs."

[0005] The above patent can automatically cut and sort inductor coils that meet production requirements, but the cutting accuracy of the inductor coils in the above patent is not high. The inductor coils are only placed by positioning protrusions, and the inductor coils cannot be fixed, and the stability of the position of the coils during the cutting process cannot be ensured, resulting in the movement or shaking of the coils during the cutting process, causing inaccurate cutting and reducing the cutting accuracy. Utility Model Content

[0006] The utility model provides an inductor coil cutting device, which is used to place the inductor coil through a mounting mechanism and fix the inductor coil to ensure the stability of the position of the coil during the cutting process, avoid inaccurate cutting due to movement or shaking, improve the cutting accuracy and speed, and improve production efficiency.

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: an inductor coil cutting device, comprising:

[0008] Workbench;

[0009] A conveyor, mounted on the top of the outer wall of the workbench;

[0010] The mounting mechanism is provided with multiple groups, each group of the mounting mechanisms is equidistantly arranged on the conveyor, each group of the mounting mechanisms comprises a placement plate, a mounting cylinder, four groups of fixing components and two groups of positioning components, the placement plate is installed on the outer wall of the conveyor, the mounting cylinder is fixedly arranged at the top center of the outer wall of the placement plate, each group of the fixing components is equidistantly arranged on the mounting cylinder along the circumferential direction, and each group of the positioning components is arranged on the placement plate;

[0011] a cutting mechanism, mounted on the workbench; and

[0012] CCD automatic inspection machine is installed on the top of the outer wall of the workbench.

[0013] Furthermore, the cutting mechanism includes a cutting frame, a lifting cylinder, a mounting frame, two cutting devices and a fixing rod, the cutting frame is installed on the top of the outer wall of the workbench, the lifting cylinder is installed on the top of the inner wall of the cutting frame by bolts, the mounting frame is fixedly arranged at the output end of the lifting cylinder, each of the cutting devices is installed on the bottom of the outer wall of the mounting frame, and the fixing rod is fixedly arranged at the center of the bottom part of the outer wall of the mounting frame.

[0014] Furthermore, the fixing rod is slidably embedded in the inner wall of the installation tube.

[0015] Furthermore, each group of the positioning components includes a U-shaped frame and a rubber plate, the U-shaped frame is fixedly arranged on the top of the outer wall of the placement plate, and the rubber plate is fixedly arranged on the inner wall of the U-shaped frame.

[0016] Furthermore, each group of the fixing components includes a moving rod, a fixing plate and a mounting assembly, wherein the fixing plate is fixedly arranged on one side of the outer wall of the moving rod, and the moving rod is arranged on the mounting assembly.

[0017] Furthermore, each group of the mounting components includes a mounting hole and a spring. The mounting hole is opened on one side of the inner wall of the mounting tube. The spring is fixedly arranged between the moving rod and the mounting hole. Each of the moving rods slides through the inner wall of the mounting hole.

[0018] The utility model provides an inductor coil cutting device, which has the following beneficial effects: the inductor coil cutting device is used to place the inductor coil through the mounting mechanism, and fix the inductor coil to ensure the stability of the position of the coil during the cutting process, avoid inaccurate cutting due to movement or shaking, improve cutting accuracy and speed, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a partial structural schematic diagram of the utility model;

[0021] Figure 3 It is a cross-sectional view of the installation mechanism of the utility model.

[0022] In the figure: 1. workbench; 2. conveyor; 3. mounting mechanism; 301. placement plate; 302. mounting cylinder; 303. U-shaped frame; 304. rubber plate; 305. moving rod; 306. fixing plate; 307. mounting hole; 308. spring; 4. cutting mechanism; 401. cutting frame; 402. lifting cylinder; 403. mounting frame; 404. cutting device; 405. fixing rod; 5. CCD automatic detection machine. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 The utility model provides a technical solution: an inductor coil cutting device, comprising:

[0025] Workbench 1;

[0026] The conveyor 2 is installed on the top of the outer wall of the workbench 1;

[0027] The mounting mechanism 3 is provided with multiple groups, each group of mounting mechanisms 3 is equidistantly arranged on the conveyor 2, each group of mounting mechanisms 3 includes a placement plate 301, a mounting cylinder 302, four groups of fixing components and two groups of positioning components, the placement plate 301 is installed on the outer wall of the conveyor 2, the mounting cylinder 302 is fixedly arranged at the top center of the outer wall of the placement plate 301, each group of fixing components is equidistantly arranged on the mounting cylinder 302 along the circumferential direction, and each group of positioning components is arranged on the placement plate 301;

[0028] A cutting mechanism 4 is disposed on the workbench 1; and

[0029] The CCD automatic inspection machine 5 is installed on the top of the outer wall of the workbench 1.

[0030] In this embodiment: the conveyor 2 on the workbench 1 is used to convey the inductor coil; the mounting mechanism 3 is used to place the inductor coil and fix the inductor coil to ensure the stability of the position of the coil during the cutting process, avoid inaccurate cutting due to movement or shaking, improve the cutting accuracy and speed up the cutting, and improve production efficiency; the mounting tube 302 on the placement plate 301 is used to place the inductor coil; the placement plate 301 is arranged on the conveyor belt on the conveyor 2; the inductor coil can be fixed by the cooperation between the fixing component and the fixing rod 405; the positioning component is used to limit the position of the inductor coil blade to play a positioning role, so as to prevent the position of the inductor coil blade from being easily changed during the transportation of the inductor coil, thereby affecting the cutting accuracy; the cutting mechanism 4 is used to cut the inductor coil; the CCD automatic detection machine 5 can detect and screen the inductor coil after cutting.

[0031] Specifically, the cutting mechanism 4 includes a cutting frame 401, a lifting cylinder 402, a mounting frame 403, two cutting devices 404 and a fixing rod 405. The cutting frame 401 is installed on the top of the outer wall of the workbench 1, the lifting cylinder 402 is installed on the top of the inner wall of the cutting frame 401 by bolts, the mounting frame 403 is fixedly arranged at the output end of the lifting cylinder 402, each cutting device 404 is installed on the bottom of the outer wall of the mounting frame 403, and the fixing rod 405 is fixedly arranged at the center of the bottom of the outer wall of the mounting frame 403.

[0032] In this embodiment: the cutting frame 401 is used for installing and placing the lifting cylinder 402. The lifting cylinder 402 drives the mounting frame 403 and the two cutting devices 404 to move downward, so that the cutting device 404 can cut close to the inductor coil, which is convenient for the cutting device 404 to cut the inductor coil. The internal circuit principle structure of the lifting cylinder 402, the cutting device 404 and the CCD automatic detection machine 5 is common knowledge known to technicians in this field and will not be introduced in detail here. The model can be selected according to actual usage.

[0033] Specifically, the fixing rod 405 is slidably embedded in the inner wall of the installation tube 302 .

[0034] In this embodiment, as the mounting frame 403 moves downward, it can drive the fixing rod 405 to enter the interior of the mounting tube 302 . The bottom of the fixing rod 405 is in a prism shape, which can squeeze each moving rod 305 .

[0035] Specifically, each set of positioning components includes a U-shaped frame 303 and a rubber plate 304 . The U-shaped frame 303 is fixedly disposed on the top of the outer wall of the placement plate 301 , and the rubber plate 304 is fixedly disposed on the inner wall of the U-shaped frame 303 .

[0036] In this embodiment, the position of the inductor coil blades can be limited by the U-shaped frame 303, and the inductor coil blades can be protected by the rubber plate 304.

[0037] Specifically, each set of fixing components includes a moving rod 305, a fixing plate 306 and a mounting assembly. The fixing plate 306 is fixedly disposed on one side of the outer wall of the moving rod 305, and the moving rod 305 is disposed on the mounting assembly.

[0038] In this embodiment: an installation component is used to install and place the moving rod 305. The moving rod 305 moves in the installation component to fix the inner circle of the inductor coil by the fixing plate 306, thereby ensuring the stable position of the coil during the cutting process, avoiding inaccurate cutting due to movement or shaking, and affecting the quality of the inductor coil. The side of the fixing plate 306 that contacts the inner circle of the inductor coil is made of rubber.

[0039] Specifically, each set of mounting components includes a mounting hole 307 and a spring 308 . The mounting hole 307 is opened on one side of the inner wall of the mounting tube 302 . The spring 308 is fixedly arranged between the moving rod 305 and the mounting hole 307 . Each moving rod 305 slides through the inner wall of the mounting hole 307 .

[0040] In this embodiment: the bottom of the fixing rod 405 enters the interior of the installation tube 302, squeezing the moving rod 305 to move in the installation hole 307, so that the moving rod 305 drives the fixing plate 306 to approach the inner circle of the inductor coil, and the inner circle of the inductor coil can be fixed. Through the elastic force of the spring 308, after the fixing rod 405 leaves the installation tube 302, the moving rod 305 drives the fixing plate 306 away from the inductor coil.

[0041] When in use, firstly, the inductor coil is put on each mounting tube 302, and the blades of each inductor coil are located in the U-shaped frame 303, and the conveyor 2 is started to move the inductor coil to the bottom of the cutting frame 401, and the lifting cylinder 402 drives the mounting frame 403 and the two cutting devices 404 to move downward, so that the cutting device 404 can be close to the inductor coil to cut the inductor coil, and as the mounting frame 403 moves, the fixing rod 405 enters the interior of the mounting tube 302, squeezes each moving rod 305, and the moving rod 305 moves in the mounting hole 307, and drives the fixing plate 306 Approaching the inner circle of the inductor coil can fix the inner circle of the inductor coil, ensure the stability of the position of the coil during the cutting process, avoid inaccurate cutting due to movement or shaking, improve the cutting accuracy and speed up the cutting, and improve production efficiency. After cutting is completed, the lifting cylinder 402 drives the mounting frame 403 to move upward, and the fixing rod 405 leaves the mounting tube 302. Through the elastic force of the spring 308, the moving rod 305 drives the fixing plate 306 away from the inductor coil. As the conveyor 2 moves, the inductor coil after cutting enters the CCD automatic detection machine 5, and the inductor coil is detected and screened.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An inductor coil cutting device, characterized in that: include: Workbench (1); A conveyor (2) is installed on the top of the outer wall of the workbench (1); The mounting mechanism (3) is provided with a plurality of groups, each group of the mounting mechanisms (3) is equidistantly arranged on the conveyor (2), each group of the mounting mechanisms (3) comprises a placement plate (301), a mounting cylinder (302), four groups of fixing components and two groups of positioning components, the placement plate (301) is installed on the outer wall of the conveyor (2), the mounting cylinder (302) is fixedly arranged at the top center of the outer wall of the placement plate (301), each group of the fixing components is equidistantly arranged on the mounting cylinder (302) along the circumferential direction, and each group of the positioning components is arranged on the placement plate (301); A cutting mechanism (4) is disposed on the workbench (1); and The CCD automatic detection machine (5) is installed on the top of the outer wall of the workbench (1).

2. The inductor coil cutting device according to claim 1, characterized in that: The cutting mechanism (4) comprises a cutting frame (401), a lifting cylinder (402), a mounting frame (403), two cutting devices (404) and a fixing rod (405); the cutting frame (401) is mounted on the top of the outer wall of the workbench (1); the lifting cylinder (402) is mounted on the top of the inner wall of the cutting frame (401) by bolts; the mounting frame (403) is fixedly arranged at the output end of the lifting cylinder (402); each of the cutting devices (404) is mounted on the bottom of the outer wall of the mounting frame (403); and the fixing rod (405) is fixedly arranged at the center of the bottom component of the outer wall of the mounting frame (403).

3. The inductor coil cutting device according to claim 2, characterized in that: The fixing rod (405) is slidably embedded in the inner wall of the installation tube (302).

4. The inductor coil cutting device according to claim 3, characterized in that: Each group of the positioning components comprises a U-shaped frame (303) and a rubber plate (304); the U-shaped frame (303) is fixedly arranged on the top of the outer wall of the placement plate (301); and the rubber plate (304) is fixedly arranged on the inner wall of the U-shaped frame (303).

5. The inductor coil cutting device according to claim 4, characterized in that: Each group of the fixing components comprises a moving rod (305), a fixing plate (306) and a mounting assembly, wherein the fixing plate (306) is fixedly arranged on one side of the outer wall of the moving rod (305), and the moving rod (305) is arranged on the mounting assembly.

6. The inductor coil cutting device according to claim 5, characterized in that: Each group of the mounting components comprises a mounting hole (307) and a spring (308); the mounting hole (307) is opened on one side of the inner wall of the mounting tube (302); the spring (308) is fixedly arranged between the moving rod (305) and the mounting hole (307); and each of the moving rods (305) slides through the inner wall of the mounting hole (307).

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