Guide wheel structure of tubular motor
By designing a guide wheel structure that contains the main body of the guide wheel, bearing installation, gear and ring troops, it solves the problem of single and complex installation in the existing technology. The effect of accuracy.
Patent Information
- Application Number
- CN202323402696.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The guide wheel structure of the existing tubular roller shutter door motor has a single function and is complex in installation. A new guide wheel structure needs to be designed to simplify the stroke positioning method.
Design a guide wheel structure of a tubular motor, including the main body of the guide wheel, bearing installation seat, gear and ring depression grooves, and connect the motor, brake device and hand pull seat by supporting shafts, and the meshing Simplify the installation process.
The composite function of the guide wheel is realized, the installation process is simplified, the accessories are reduced, the accuracy and stability of the transmission are improved, and the maintenance and disassembly are facilitated.
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Figure CN222423424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a guide wheel structure of a tubular motor. Background Art
[0002] The guide wheel of the tubular rolling door motor is installed in the roller of the rolling door to rotate synchronously with the driving wheel of the motor. For example, a tubular rolling door motor system disclosed in CN201520766217.3 has a simple guide wheel structure and a single function. The existing travel positioning method of the rolling door motor is to set a gear on the output shaft, and the gear is then transmitted to the travel assembly, which has many accessories and is troublesome to install. Therefore, it is necessary to design a new guide wheel structure and install the travel positioning method on the new guide wheel structure. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and provide a guide wheel structure for a tubular motor.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A guide wheel structure of a tubular motor, the tubular motor comprises a driving wheel, a gearbox, a motor, a brake device, a guide wheel and a hand-pull seat arranged in sequence; the brake device, the guide wheel and the hand-pull seat are connected by a support shaft;
[0006] The front end of the rotor shaft of the motor is connected to the driving wheel through a transmission drive in the gearbox, and the rear end of the rotor shaft is connected to the brake disc;
[0007] The brake device comprises a brake pad, an electromagnet and a hand-pulled shaft, wherein the electromagnet controls the brake pad to move closer to or away from the brake disc, the front end of the hand-pulled shaft is fixedly connected to the brake pad, and the rear end of the hand-pulled shaft passes through the electromagnet;
[0008] The front end of the support shaft is mounted on the motor, and the support shaft is provided with a hand-pull shaft through hole along the axial direction, and the hand-pull shaft passes through the support shaft;
[0009] The guide wheel is rotatably sleeved on the support shaft, and the guide wheel comprises a guide wheel body, and the periphery of one end surface of the guide wheel body extends outward to form a peripheral wall, and a mounting cavity for mounting a travel switch is formed in the peripheral wall; a bearing mounting seat is provided on the other end surface of the guide wheel body, and a support shaft clearance hole is provided in the middle of the bottom wall of the mounting seat, and a gear ring is formed at the periphery of the support shaft clearance hole in the mounting cavity, and the travel assembly is mounted on the support shaft and its travel gear is meshed with the gear ring of the guide wheel; an annular recessed groove is provided at the periphery of the gear ring in the mounting cavity;
[0010] The hand-pulled seat is installed at the rear end of the supporting shaft, and the hand-pulled sprocket wheel of the hand-pulled seat is fixed at the rear end of the hand-pulled shaft.
[0011] In another preferred embodiment, the driving wheel and the guide wheel are respectively fixed on the reel of the rolling door, and the outer peripheral wall of the guide wheel is provided with an inner diameter step corresponding to the reel.
[0012] In another preferred embodiment, the guide wheel is fixed on the reel through the annular recessed groove.
[0013] In another preferred embodiment, a positioning step corresponding to the iron sleeve of the brake device is provided on the outer peripheral wall of the guide wheel.
[0014] In another preferred embodiment, a first process hole for inserting a tool for installing the stroke assembly is provided on the peripheral wall of the guide wheel body.
[0015] In another preferred embodiment, four first process holes are provided, and the four first process holes are evenly distributed on the peripheral wall.
[0016] In another preferred embodiment, the bottom wall of the mounting seat is provided with a second process hole for inserting an operating tool.
[0017] In another preferred embodiment, two second process holes are provided, and the two second process holes are symmetrically distributed along the axis of the clearance hole.
[0018] In another preferred embodiment, it also includes a guide wheel cover, which can be adapted to be embedded in the annular recessed groove, and the guide wheel is provided with an assembly hole corresponding to the guide wheel cover.
[0019] The beneficial effects of the utility model are as follows: the guide wheel of the utility model has the advantage of composite functions, it is used to install the bearing of the support shaft, has an annular recessed groove for installing the roller of the rolling door, and also has a gear ring for the transmission travel gear, so there is no need to set gears on the output shaft of the motor, thereby reducing accessories.
[0020] A first process hole is arranged on the guide wheel, so that the travel assembly can be disassembled and assembled through the first process hole. A second process hole is arranged on the guide wheel, so that the bearing can be disassembled and assembled through the second process hole, and maintenance is also convenient.
[0021] A positioning step is arranged on the guide wheel and is adapted to be connected with the iron sleeve of the brake device.
[0022] An inner diameter step is arranged on the guide wheel to be adapted and connected with the roller of the rolling door.
[0023] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments; however, the guide wheel structure of a tubular motor of the present invention is not limited to the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of a tubular motor in a preferred embodiment of the utility model. Figure 1 .
[0025] Figure 2 This is a schematic diagram of the structure of a tubular motor in a preferred embodiment of the utility model. Figure 2 .
[0026] Figure 3 It is a side view of a tubular motor according to a preferred embodiment of the utility model.
[0027] Figure 4 It is an exploded structural diagram of a tubular motor according to a preferred embodiment of the utility model.
[0028] Figure 5 The utility model is a cross-sectional schematic diagram of a tubular motor installed on a wall in a preferred embodiment.
[0029] Figure 6 It is a partial side sectional view of a tubular motor according to a preferred embodiment of the utility model.
[0030] Figure 7 It is a front view of the support shaft of a tubular motor according to a preferred embodiment of the utility model.
[0031] Figure 8 It is a side sectional view of a support shaft of a tubular motor according to a preferred embodiment of the utility model.
[0032] Fig. 9 yes Figure 8 Schematic diagram of the N direction.
[0033] Fig.10 yes Figure 8 Schematic diagram of the F direction.
[0034] Fig.11 It is a side view of a hand-pulled shaft of a tubular motor according to a preferred embodiment of the utility model.
[0035] Fig.12 yes Fig.11 A cross-sectional view of the left end of the hand pull shaft.
[0036] Fig.13 yes Fig.11 A cross-sectional view of the right end of the hand pull shaft.
[0037] Fig.14 It is a front view with a partial section of a guide wheel of a tubular motor according to a preferred embodiment of the utility model.
[0038] Fig.15 It is a side sectional view of a guide wheel of a tubular motor according to a preferred embodiment of the utility model.
[0039] Fig.16 It is a front view of a guide wheel of a tubular motor according to a preferred embodiment of the utility model.
[0040] Fig.17 It is a front view of a guide wheel cover of a tubular motor according to a preferred embodiment of the utility model.
[0041] Fig.18 yes Fig.17 Schematic diagram of the AA direction.
[0042] Fig.19 It is a rear view of a guide wheel cover of a tubular motor according to a preferred embodiment of the utility model. DETAILED DESCRIPTION
[0043] See also Figures 1 to 4 As shown, a tubular motor according to an embodiment of the utility model is depicted, and the tubular motor includes a driving wheel 10, a gearbox 20, a motor 30, a brake device 40, a guide wheel 50 and a hand pull seat 60 arranged in sequence from left to right;
[0044] The front end of the rotor shaft 31 of the motor 30 is connected to the driving wheel 10 through the transmission drive in the gearbox 20, and the rear end of the rotor shaft 31 is connected to the brake disc 32. The motor 30 has a rear end cover 33, and the rear end cover 33 is provided with three mounting posts 34;
[0045] The brake device 40 includes a brake pad 41, an electromagnet 42 and a hand-pull shaft 43. The electromagnet 42 controls the brake pad 41 to move closer to or away from the brake disc 32. The front end of the hand-pull shaft 43 is fixedly connected to the brake pad 41, and the rear end of the hand-pull shaft 43 passes through the electromagnet 42. A first triangular base 421 is provided at the bottom of the electromagnet 42. The three corners of the first triangular base 421 are respectively sleeved on the three mounting posts 34.
[0046] The brake device 40, the guide wheel 50 and the hand pull seat 60 are connected by a triangular support shaft 70; Figures 4 to 10 The triangular support shaft 70 includes an integrally formed second triangular base 71 and a connecting shaft 72. The three corners of the second triangular base 71 are respectively mounted on the three mounting columns 34. The triangular support shaft 70 is provided with a hand-pull shaft through hole 73 that penetrates along the axial direction. The rear end of the hand-pull shaft 43 passes through the hand-pull shaft through hole 73. The side wall of the triangular support shaft 70 is provided with a wire groove 74 along the axial direction. The wires of the motor 30 and the wires of the electromagnet 42 extend out through the wire groove 74 respectively to discharge the wires outside.
[0047] The guide wheel 50 is rotatably sleeved on the triangular support shaft 70. Figures 14 to 16The guide wheel 50 includes a guide wheel body, the periphery of one end surface of the guide wheel body extends outward to form a peripheral wall, and a mounting cavity 51 for mounting a travel switch 80 is formed in the peripheral wall; a bearing mounting seat 52 is provided on the other end surface of the guide wheel body, a support shaft clearance hole 53 is provided in the middle of the bottom wall of the mounting seat 52, a gear ring 54 is formed at the periphery of the support shaft clearance hole 53 in the mounting cavity 51, the travel assembly 80 is mounted on the triangular support shaft 70 and its travel gear 81 is meshed with the gear ring 54 of the guide wheel 50; an annular recessed groove 55 is provided at the periphery of the gear ring 54 in the mounting cavity 51;
[0048] like Figure 5 As shown, the tubular motor is inserted into the reel 90, and the driving wheel 10 and the guide wheel 50 are riveted and fixed on the reel 90 respectively, so that the guide wheel 50 rotates synchronously with the driving wheel 10. When the driving wheel 10 rotates, the guide wheel 50 rotates synchronously, and the ring gear 54 is transmitted to the stroke assembly 80, thereby reaching the control points of the upper limit and the lower limit of the stroke.
[0049] The hand-pull seat 60 is installed at the rear end of the triangular support shaft 70, the rear end of the hand-pull shaft 43 passes through the hand-pull seat 60, the hand-pull sprocket wheel 61 of the hand-pull seat 60 is fixed to the rear end of the hand-pull shaft 43, and the hand-pull seat 60 is provided with a chain pressing plate 62 that can control the axial movement of the hand-pull shaft 43, and the hand-pull chain 63 is connected to the hand-pull sprocket wheel 61. The chain pressing plate 62 is provided with a chain pressing hook, and the chain pressing hook can be stuck in the tooth groove of the hand-pull sprocket wheel 61. The chain pressing plate and the chain pressing hook adopt the existing technology, which will not be repeated here. The hand-pull seat 60 is provided with a hand-pull cover 65.
[0050] like Figure 5 As shown, this embodiment further includes a mounting main board 100 , and the hand-pull seat 60 is mounted on the mounting main board 100 , and the mounting main board 100 is fixed on a wall 110 .
[0051] like Figures 7 to 10 As shown, the rear end of the triangular support shaft 70 is provided with a hexagonal shaft head 78, combined with Figure 4 The hand pull seat 60 is provided with a hexagonal hole 66 corresponding to the hexagonal shaft head 78. The triangular support shaft 70 is provided with a stroke positioning hole 75 for fixing the stroke assembly. The triangular support shaft 70 is provided with a positioning step 76 and a retaining spring position 77. The guide wheel 50 is limited between the positioning step 76 and the retaining spring position 77, which limits the installation of the guide wheel and the axial movement, and has a stable transmission effect. The triangular support shaft 70 forms a three-sided space to make room for assembly space and save materials.
[0052] like Fig.11 As shown, the hand-pulled shaft 43 is provided with a limiting step 431. After installation, the limiting step 431 is located between the electromagnet and the second triangular base of the support shaft, which can limit the sliding distance of the hand-pulled shaft 43 in the triangular support shaft 70. Fig.12 and Fig.13 As shown, the front end 432 of the hand-pulling shaft 43 is set as a double flat position to install the brake pad 41, and the rear end 433 is set as a single flat position to install the hand-pulling sprocket 61.
[0053] In this embodiment, Figures 14 to 16 As shown, the guide wheel 50 is provided with four first process holes 56 on the peripheral wall for the tool for installing the stroke assembly 80 to pass through. The guide wheel 50 is provided with an annular recessed groove 55, which is convenient for punching rivet holes in the matching position between the reel and the guide wheel 50 to obtain a clearance space. If there is no recessed groove clearance space, the rivet head cannot be riveted. The guide wheel 50 is provided with a guide wheel cover assembly hole for assembling the guide wheel cover 120, as shown in FIG. Figures 17 to 19 As shown, the guide wheel cover 120 has an annular structure, and the guide wheel cover 120 is embedded in the annular recessed groove 55 of the guide wheel 50 to prevent particles, aluminum chips, and flying dust from falling between the guide wheel 50 ring gear 54 and the travel gear 81, thereby avoiding gear tooth damage or tooth skipping.
[0054] In this embodiment, the guide wheel 50 is provided with a gear ring 54 to form an integral body, so that the overall structure is more reliable and strong, and more stable during the transmission process, unlike the cumulative tolerance caused by the combination of multiple parts, and the transmission is more precise. When the reel rotates, it drives the guide wheel 50 to rotate synchronously, and the gear ring of the guide wheel 50 is a whole and also rotates together, thereby driving the travel gear 81 of the travel assembly 80 to rotate, and the entire travel transmission system operates together, thereby reaching the upper and lower limit control points of the travel. Compared with the traditional motor, which uses a gear in the output and then drives the travel assembly through the gear, it has a better effect.
[0055] The guide wheel 50 is provided with a bearing 130 for rotating the triangular support shaft 70, and the bearing mounting seat 52 of the guide wheel 50 is provided with two penetrating second process holes 57 for disassembling and assembling the bearing 130. During the assembly process, if the bearing 130 is placed unbalanced and not vertical, it will cause the bearing to be pressed into the center of the center, and it will also cause the internal structure of the bearing to deform and produce abnormal noise. When this happens, the two second process holes 57 must be used to adjust or disassemble it and re-press it.
[0056] The guide wheel 50 is also provided with a positioning step 58, and the positioning step 58 is used to position the iron sleeve 44 surrounding the brake device 40 to prevent dust and foreign matter from entering. The outer peripheral wall of the guide wheel 50 is provided with an inner diameter step 59 corresponding to the reel.
[0057] The above embodiments are only used to further illustrate the guide wheel structure of a tubular motor of the utility model, but the utility model is not limited to the embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model fall within the protection scope of the technical solution of the utility model.
Claims
1. A guide wheel structure of a tubular motor, characterized in that: The tubular motor comprises a driving wheel, a gearbox, a motor, a brake device, a guide wheel and a hand-pulled seat which are arranged in sequence; the brake device, the guide wheel and the hand-pulled seat are connected by a supporting shaft; The front end of the rotor shaft of the motor is connected to the driving wheel through a transmission drive in the gearbox, and the rear end of the rotor shaft is connected to the brake disc; The brake device comprises a brake pad, an electromagnet and a hand-pulled shaft, wherein the electromagnet controls the brake pad to move closer to or farther from the brake disc, the front end of the hand-pulled shaft is fixedly connected to the brake pad, and the rear end of the hand-pulled shaft passes through the electromagnet; The front end of the support shaft is mounted on the motor, and the support shaft is provided with a hand-pull shaft through hole along the axial direction, and the hand-pull shaft passes through the support shaft; The guide wheel is rotatably sleeved on the support shaft, and the guide wheel comprises a guide wheel body, and the periphery of one end surface of the guide wheel body extends outward to form a peripheral wall, and a mounting cavity for mounting a travel switch is formed in the peripheral wall; a bearing mounting seat is provided on the other end surface of the guide wheel body, and a support shaft clearance hole is provided in the middle of the bottom wall of the mounting seat, and a gear ring is formed at the periphery of the support shaft clearance hole in the mounting cavity, and the travel assembly is mounted on the support shaft and its travel gear is meshed with the gear ring of the guide wheel; an annular recessed groove is provided at the periphery of the gear ring in the mounting cavity; The hand-pulled seat is installed at the rear end of the supporting shaft, and the hand-pulled sprocket wheel of the hand-pulled seat is fixed at the rear end of the hand-pulled shaft.
2. The guide wheel structure of a tubular motor according to claim 1, characterized in that: The driving wheel and the guide wheel are respectively fixed on the reel of the rolling door, and the outer peripheral wall of the guide wheel is provided with an inner diameter step corresponding to the reel.
3. The guide wheel structure of a tubular motor according to claim 2, characterized in that: The guide wheel is fixed on the reel through the annular recessed groove.
4. The guide wheel structure of a tubular motor according to claim 1, characterized in that: A positioning step corresponding to the iron sleeve of the brake device is arranged on the outer peripheral wall of the guide wheel.
5. The guide wheel structure of a tubular motor according to claim 1, characterized in that: A first process hole for inserting a tool for installing the stroke assembly is provided on the peripheral wall of the guide wheel body.
6. The guide wheel structure of a tubular motor according to claim 5, characterized in that: The first process holes are provided with four, The four first process holes are evenly distributed on the peripheral wall.
7. The guide wheel structure of a tubular motor according to claim 1, characterized in that: The bottom wall of the mounting seat is provided with a second process hole for inserting an operating tool.
8. The guide wheel structure of a tubular motor according to claim 7, characterized in that: The second process holes are provided with two, The two second process holes are symmetrically distributed along the axis of the make way hole.
9. The guide wheel structure of a tubular motor according to claim 1, characterized in that: It also includes a guide wheel cover, which can be adapted to be embedded in the annular recessed groove, and the guide wheel is provided with an assembly hole corresponding to the guide wheel cover.
Citation Information
Patent Citations
Tubulose rolling slats door motor system
CN205135372U