Core insulation mechanism

Abstract

The utility model belongs to the technical field of rotor iron core processing and production equipment, and particularly relates to an iron core insulator inserting mechanism, which comprises a feeding device, a sequencing device, an assembling device and an iron core carrying device, and is characterized in that the feeding device is used for sequencing and conveying insulators, and the sequencing device is arranged adjacent to the discharging end of the feeding device; the moving direction of the sorting device is perpendicular to the feeding direction of the feeding device, one section of the sorting device extends to the position below the assembling device, a movable rotary part taking device is arranged on the assembling device and can move to the position above the sorting device to take parts, one end of the iron core carrying device extends to one side of the assembling device, and the other end of the iron core carrying device is connected with the assembling device. The iron core carrying device and the sorting device are oppositely arranged, the rotary piece taking device moves between the sorting device and the iron core carrying device, and through the structural arrangement, full-automatic high-efficiency assembling work of the iron core insulator is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of mold production equipment, and in particular relates to an iron core insulation insertion mechanism. Background Art

[0002] Iron core components are required in many electromechanical products, and the existing iron cores need to be wound with enameled wires during the production process in order to realize the functions of motors or electromechanical products. For some iron core components such as motors with very small adjacent openings of the iron core, if the enameled wires are wound directly from the openings, the winding process is very complicated and easily leads to quality problems such as scratches on the enameled wires, resulting in a low quality pass rate for the wound motors and other components, and the inner layer of enameled wire is directly wound on the iron core and easily causes scratches on the enameled wires. If iron core insulation is added to the iron core manually, a large amount of manual processing and material separation are required, and there are defects such as high labor intensity, low production efficiency, easy damage to the enameled wires, and difficulty in controlling product quality. In the prior art, mechanical equipment is used to realize the assembly of insulation on the iron cores one by one, and the automation of the assembly of iron core insulation is realized. However, the use of equipment in the prior art to perform walking assembly of iron core insulation has the technical problem of low grasping and assembly efficiency. Utility Model Content

[0003] The utility model aims to provide an iron core insulation insertion mechanism, aiming to solve the technical problems of the insertion mechanism in the prior art.

[0004] To achieve the above-mentioned purpose, an embodiment of the utility model provides a core insulation insertion mechanism, comprising a feeding device, a sorting device, an assembly device and a core loading device, wherein:

[0005] A feeding device, used for sorting and conveying insulating materials;

[0006] A sorting device, wherein the sorting device is disposed adjacent to a discharge end of the feeding device, and a moving direction of the sorting device is perpendicular to a feeding direction of the feeding device;

[0007] An assembly device, a section of the sorting device extends to the bottom of the assembly device, and a movable rotating device for picking up items is provided on the assembly device, and the rotating device for picking up items can be moved to the top of the sorting device to pick up items;

[0008] An iron core loading device, one end of which extends to one side of the assembling device, and the iron core loading device is arranged opposite to the sorting device, and the rotating pickup device moves between the sorting device and the iron core loading device.

[0009] Preferably, the feeding device comprises a conveying device, a pushing device and a waste collecting device, the pushing device is arranged at the discharge end of the conveying device, and the waste collecting device and the pushing device are arranged adjacent to each other.

[0010] Preferably, the pushing device includes a mounting frame and a pushing cylinder, the mounting frame is provided with a discharge port, one end of the conveying device is connected to the discharge port, the pushing cylinder is installed on the mounting frame, and the telescopic end of the pushing cylinder is arranged downward to block the discharge port.

[0011] Preferably, the waste collection device comprises a discharge cylinder and a collecting barrel, the moving end of the discharge cylinder is provided with a stripping plate for stripping materials, and the collecting barrel is located below the moving path of the moving end of the discharge cylinder.

[0012] Preferably, the sorting device includes a first moving device and a discharge plate, the first moving device is arranged adjacent to the discharge end of the feeding device, the discharge plate is fixedly mounted on the moving end of the first moving device, and a plurality of discharge teeth are spaced apart on one side of the discharge plate adjacent to the feeding device.

[0013] Preferably, the assembly device also includes a support frame and an opening device for opening the insulating material, the rotating removal device and the opening device are both movably arranged on the support frame, and the rotating removal device and the opening device are arranged relative to each other, and the opening device is arranged adjacent to the core carrying device.

[0014] Preferably, the expansion device includes an upper expansion cylinder, an upper expansion plate, a lower expansion cylinder and a lower expansion plate, the upper expansion plate and the lower expansion plate are both slidably arranged on the support frame, and the upper expansion plate and the lower expansion plate are relatively arranged up and down, the upper expansion cylinder and the lower expansion cylinder are both fixedly installed on the support frame, and the moving ends of the upper expansion cylinder and the lower expansion cylinder are fixedly connected to the upper expansion plate and the lower expansion plate respectively.

[0015] Preferably, a plurality of corresponding spreading teeth are arranged at intervals on opposite side edges of the upper spreading plate and the lower spreading plate.

[0016] Preferably, the rotary picking device includes a lifting electric cylinder, a sliding device and a rotating gripper, the sliding device is fixedly mounted on the support frame, the lifting electric cylinder is fixedly mounted on the moving end of the sliding device, and the lifting electric cylinder passes through the sliding device and the support frame in sequence and is fixedly connected to the rotating gripper.

[0017] Preferably, the core loading device comprises a second moving device and at least one core fixing seat, the second moving device is arranged adjacent to the assembling device, and the core fixing seat is fixedly installed on the moving end of the second moving device.

[0018] The above one or more technical solutions in the core insulation insertion mechanism provided by the embodiment of the utility model have at least one of the following technical effects:

[0019] The iron core insulation insertion mechanism of the utility model is assembled by a feeding device, a sorting device, an assembly device and an iron core carrying device, wherein the feeding device is connected to a vibration plate to realize automatic sorting and adjustment of insulation, so that the insulation is arranged one by one in the same direction and enters from the feeding end of the feeding device, is transported by the feeding device, and then discharged one by one, the sorting device arranges the insulation in multiple arrangements and then moves and transports, and a rotating pickup device is provided in the assembly device to grab the arranged multiple insulations and then rotate 90 degrees for assembly, and the number of iron cores corresponding to the number of insulations is placed on the iron core carrying device, and each iron core on the iron core carrying device can be moved to be arranged adjacent to the assembly device. When in use, the vibration plate adjusts the discharge to the feeding device On the top, the feeding device outputs the insulating objects one by one to the sorting device. After the insulating objects are arranged to the required number, the sorting device moves the arranged insulating objects to the assembly device, which is located below the rotary pick-up device. The rotary pick-up device moves to grab the arranged insulating objects. After grabbing the insulating objects, the rotary pick-up device rotates 90 degrees and moves to a position adjacent to the iron core carrying device. The iron core carrying device arranges and places the iron cores, and then moves to a position adjacent to the rotary pick-up device. The rotary pick-up device moves to insert the insulating objects onto the iron cores to complete the assembly. Then the iron core carrying device continues to move to output the assembled iron cores. Through the above-mentioned structural arrangement, a fully automated and efficient assembly operation of the iron core insulating objects is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 This is a rendering of the core insulation insertion mechanism provided in an embodiment of the utility model.

[0022] Figure 2 This is a rendering of the feeding device and sorting device provided in the embodiment of the utility model.

[0023] Figure 3This is a combined effect diagram of a material pushing device and a waste collecting device provided in an embodiment of the utility model.

[0024] Figure 4 This is a rendering of an assembly device provided in an embodiment of the utility model.

[0025] Figure 5 This is a rendering of the core loading device provided in an embodiment of the utility model.

[0026] Figure 6 A side view of the core fixing seat provided in an embodiment of the utility model.

[0027] Among them, the reference numerals in the figure are:

[0028] 10—Feeding device 11—Conveying device 12—Pushing device

[0029] 13—waste collection device 20—sorting device 21—first moving device

[0030] 22 - discharge plate 30 - assembly device 31 - support frame

[0031] 32 - Rotating device for taking out the parts 33 - Spreading device 40 - Iron core loading device

[0032] 41 - second moving device 42 - iron core fixing seat 121 - mounting frame

[0033] 122—Pushing cylinder 131—Discharging cylinder 132—Collection cylinder

[0034] 221—feeding convex teeth 321—lifting electric cylinder 322—sliding device

[0035] 323 - Rotating gripper 331 - Upper opening cylinder 332 - Upper opening plate

[0036] 333—lower support cylinder 334—lower support plate 421—fixed cylinder

[0037] 422—base 423—mounting plate 424—fixing part. DETAILED DESCRIPTION

[0038] The following describes the embodiments of the present invention in detail. Figures 1 to 6 , wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the utility model, and should not be construed as limiting the utility model.

[0039] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0041] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0042] In one embodiment of the present invention, Figures 1 to 5 As shown, a core insulation insertion mechanism is provided, comprising a feeding device 10, a sorting device 20, an assembly device 30 and a core loading device 40, wherein:

[0043] A feeding device 10, used for sorting and conveying insulating materials;

[0044] A sorting device 20, which is disposed adjacent to the discharge end of the feeding device 10, and the moving direction of the sorting device 20 is perpendicular to the feeding direction of the feeding device 10;

[0045] An assembly device 30, a section of the sorting device 20 extends below the assembly device 30, and a movable rotating device 32 is provided on the assembly device 30, and the rotating device 32 can be moved to the top of the sorting device 20 to take out the items;

[0046] The core loading device 40 has one end extending to one side of the assembling device 30 , and the core loading device 40 is arranged opposite to the sorting device 20 , and the rotating pick-up device 32 moves between the sorting device 20 and the core loading device 40 .

[0047] The iron core insulation insertion mechanism of the utility model is assembled by a feeding device 10, a sorting device 20, an assembly device 30 and an iron core carrying device 40, wherein the feeding device 10 is connected to a vibration plate to realize automatic sorting and adjustment of insulation, so that the insulation is arranged one by one in the same direction and enters from the feeding end of the feeding device 10, is transported by the feeding device 10, and then discharged one by one, the sorting device 20 arranges the insulation in multiple arrangements and then moves and transports, and a rotating pickup device 32 is provided in the assembly device 30 to grab the arranged insulation and then rotate 90 degrees for assembly, and the number of iron cores corresponding to the number of insulation is placed on the iron core carrying device 40, and each iron core on the iron core carrying device 40 can be moved to be arranged adjacent to the assembly device 30. When in use, the vibration plate adjusts the discharge to the feeding device 10, the feeding device 10 outputs the insulating objects one by one to the sorting device 20, and after the insulating objects are arranged to the required number, the sorting device 20 moves the arranged insulating objects to the assembly device 30, which is located below the rotating pick-up device 32. The rotating pick-up device 32 moves to grab the arranged insulating objects. After grabbing the insulating objects, the rotating pick-up device 32 rotates 90 degrees and moves to a position adjacent to the iron core loading device 40. The iron core loading device 40 arranges and places the iron cores, and then moves to a position adjacent to the rotating pick-up device 32. The rotating pick-up device 32 moves to insert the insulating objects onto the iron cores to complete the assembly. Then the iron core loading device 40 continues to move to output the iron cores with assembled insulating objects. Through the above-mentioned structural arrangement, a fully automated and efficient assembly operation of the iron core insulating objects is realized.

[0048] In another embodiment of the present invention, Figures 1 to 3 As shown, the feeding device 10 includes a conveying device 11, a pushing device 12 and a waste collecting device 13. The pushing device 12 is arranged at the discharge end of the conveying device 11. After outputting an insulator, the pushing device 12 pushes the insulator behind the insulator backwards to achieve separation between the output insulator and the insulator behind it, avoiding mutual influence between two adjacent insulators when the discharge plate 22 on the sorting device 20 moves. The waste collecting device 13 and the pushing device 12 are arranged adjacent to each other for separating and collecting unqualified insulators.

[0049] In another embodiment of the present invention, Figures 1 to 3As shown, the pushing device 12 includes a mounting frame 121 and a pushing cylinder 122. The mounting frame 121 is provided with a discharge port. One end of the conveying device 11 is connected to the discharge port. The pushing cylinder 122 is installed on the mounting frame 121, and the telescopic end of the pushing cylinder 122 is arranged downward to block the discharge port. The pushing cylinder 122 moves downward to separate the output insulating material.

[0050] In another embodiment of the present invention, Figures 1 to 3 As shown, the waste collection device 13 includes a discharge cylinder 131 and a collecting barrel 132. A stripping plate for material removal is provided on the moving end of the discharge cylinder 131. The collecting barrel 132 is located below the moving path of the moving end of the discharge cylinder 131. The telescopic end of the discharge cylinder 131 contracts and drives the stripping plate to move to peel off the unqualified insulating material placed on the discharge plate 22 and drop it into the collecting barrel 132.

[0051] In another embodiment of the present invention, Figures 1-2 As shown, the sorting device 20 includes a first moving device 21 and a discharge plate 22. The first moving device 21 is arranged adjacent to the discharge end of the feeding device 10. The discharge plate 22 is fixedly installed on the moving end of the first moving device 21. A plurality of discharge convex teeth 221 are arranged at intervals on one side of the discharge plate 22 adjacent to the feeding device 10. The first moving device 21 drives the discharge plate 22 to move repeatedly at the discharge end of the feeding device 10, so as to realize the placement of multiple insulating materials on the one hand and to strip off unqualified insulating materials on the other hand.

[0052] In another embodiment of the present invention, Figure 1 and Figure 4 As shown, the assembly device 30 also includes a support frame 31 and an opening device 33 for opening the opening of the insulating material. The rotating pick-up device 32 and the opening device 33 are both movably arranged on the support frame 31, and the rotating pick-up device 32 and the opening device 33 are arranged relatively to each other. The opening device 33 is arranged adjacent to the iron core carrying device 40. The rotating pick-up device 32 is lifted by the support frame 31 so that it can be repeatedly moved between the sorting device 20 and the iron core carrying device 40 to complete the transfer and assembly action of the insulating material. The opening of the insulating material to be assembled is opened by the opening device 33, which can ensure that the insulating material is stably inserted into the iron core.

[0053] In another embodiment of the present invention, Figure 1 and Figure 4As shown, the expansion device 33 includes an upper expansion cylinder 331, an upper expansion plate 332, a lower expansion cylinder 333 and a lower expansion plate 334. The upper expansion plate 332 and the lower expansion plate 334 are both slidably arranged on the support frame 31, and the upper expansion plate 332 and the lower expansion plate 334 are arranged relatively to each other up and down. The upper expansion cylinder 331 and the lower expansion cylinder 333 are both fixedly installed on the support frame 31, and the moving ends of the upper expansion cylinder 331 and the lower expansion cylinder 333 are respectively fixedly connected to the upper expansion plate 332 and the lower expansion plate 334. The upper expansion cylinder 331 and the lower expansion cylinder 333 respectively drive the upper expansion plate 332 and the lower expansion plate 334 to move toward each other, and at the same time expand the opening of the insulating material from the upper and lower positions, and then smoothly insert it into the iron core.

[0054] In another embodiment of the present invention, Figure 1 and Figure 4 As shown, a plurality of corresponding spreading teeth are arranged at intervals on the edges of the upper spreading plate 332 and the lower spreading plate 334 on opposite sides, and the upper and lower spreading teeth are arranged in pairs to cooperate in spreading the same insulating member.

[0055] In another embodiment of the present invention, Figure 1 and Figure 4 As shown, the rotating pickup device 32 includes a lifting electric cylinder 321, a sliding device 322 and a rotating gripper 323. The sliding device 322 is fixedly installed on the support frame 31, and the lifting electric cylinder 321 is fixedly installed on the moving end of the sliding device 322. The lifting electric cylinder 321 passes through the sliding device 322 and the support frame 31 in sequence and is fixedly connected to the rotating gripper 323. The lifting electric cylinder 321 drives the rotating gripper 323 to move up and down to adjust the height of the rotating gripper 323. The sliding device 322 drives the rotating gripper 323 to move between the sorting device 20 and the iron core loading device 40.

[0056] In another embodiment of the present invention, Figure 1 and Figures 5-6 As shown, the core loading device 40 includes a second moving device 41 and at least one core fixing seat 42. The second moving device 41 is arranged adjacent to the assembly device 30. The core fixing seat 42 is fixedly installed on the moving end of the second moving device 41. The second moving device 41 drives the core fixing seat 42 equipped with a plurality of cores to move to a position adjacent to the assembly device 30. The rotating pickup device 32 grabs the insulating material and rotates it 90° so that the opening of the insulating material faces the direction of each core. Then, under the support of the support device 33, the opening is expanded so that it can be better inserted on each core.

[0057] like Figure 1 and Figures 5-6As shown, the core fixing seat 42 includes a fixed cylinder 421, a base 422, a mounting plate 423 and a plurality of fixing parts 424. The base 422 is fixedly mounted on the moving end of the second moving device 41. The fixed cylinder 421 is fixedly mounted on the base 422, and a plurality of placement slots are arranged on the base 422. The mounting plate 423 is fixedly mounted on the moving end of the fixed cylinder 421. The fixing parts 424 are arranged at intervals on the same side of the mounting plate 423, and the other ends of the fixing parts 424 are arranged corresponding to the placement slots respectively. The fixing cylinder 421 pushes the mounting plate 423 to drive the fixing parts 424 to move and squeeze the iron cores fixedly placed in the placement slots.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A core insulation insertion mechanism, characterized in that: include A feeding device, used for sorting and conveying insulating materials; A sorting device, wherein the sorting device is disposed adjacent to a discharge end of the feeding device, and a moving direction of the sorting device is perpendicular to a feeding direction of the feeding device; An assembly device, a section of the sorting device extends to the bottom of the assembly device, and a movable rotating device for picking up items is provided on the assembly device, and the rotating device for picking up items can be moved to the top of the sorting device to pick up items; An iron core loading device, one end of which extends to one side of the assembling device, and the iron core loading device is arranged opposite to the sorting device, and the rotating pickup device moves between the sorting device and the iron core loading device.

2. The core insulation insertion mechanism according to claim 1, characterized in that: The feeding device comprises a conveying device, a pushing device and a waste collecting device. The pushing device is arranged at the discharge end of the conveying device, and the waste collecting device and the pushing device are arranged adjacent to each other.

3. The core insulation insertion mechanism according to claim 2, characterized in that: The pushing device includes a mounting frame and a pushing cylinder. The mounting frame is provided with a discharge port. One end of the conveying device is connected to the discharge port. The pushing cylinder is installed on the mounting frame, and the telescopic end of the pushing cylinder is arranged downward to block the discharge port.

4. The core insulation insertion mechanism according to claim 2, characterized in that: The waste collection device comprises a discharge cylinder and a collection barrel. A stripping plate for stripping materials is arranged on the moving end of the discharge cylinder. The collection barrel is located below the moving path of the moving end of the discharge cylinder.

5. The core insulation insertion mechanism according to claim 1, characterized in that: The sorting device includes a first moving device and a discharge plate. The first moving device is arranged adjacent to the discharge end of the feeding device. The discharge plate is fixedly mounted on the moving end of the first moving device. A plurality of discharge convex teeth are spaced apart on one side of the discharge plate adjacent to the feeding device.

6. The core insulation insertion mechanism according to claim 1, characterized in that: The assembly device also includes a support frame and an opening device for opening the insulating material. The rotating pick-up device and the opening device are both movably arranged on the support frame, and the rotating pick-up device and the opening device are arranged opposite to each other. The opening device is arranged adjacent to the core carrying device.

7. The core insulation insertion mechanism according to claim 6, characterized in that: The expansion device includes an upper expansion cylinder, an upper expansion plate, a lower expansion cylinder and a lower expansion plate. The upper expansion plate and the lower expansion plate are both slidably arranged on the support frame, and the upper expansion plate and the lower expansion plate are relatively arranged up and down. The upper expansion cylinder and the lower expansion cylinder are both fixedly installed on the support frame, and the moving ends of the upper expansion cylinder and the lower expansion cylinder are fixedly connected to the upper expansion plate and the lower expansion plate respectively.

8. The core insulation insertion mechanism according to claim 7, characterized in that: A plurality of corresponding opening teeth are arranged at intervals on the edges of one side opposite to the upper opening plate and the lower opening plate.

9. The core insulation insertion mechanism according to claim 6, characterized in that: The rotary pickup device includes a lifting electric cylinder, a sliding device and a rotating gripper. The sliding device is fixedly installed on the support frame, and the lifting electric cylinder is fixedly installed on the moving end of the sliding device. The lifting electric cylinder passes through the sliding device and the support frame in sequence and is fixedly connected to the rotating gripper.

10. The core insulation insertion mechanism according to claim 1, characterized in that: The core loading device includes a second moving device and at least one core fixing seat, the second moving device is arranged adjacent to the assembling device, and the core fixing seat is fixedly installed on the moving end of the second moving device.

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