Static electricity removing device in prepreg composite production process
Through the use of nylon pipes and plasma static electricity to eliminate guns during the pre -immersion production process, the static electricity is to endanger the safety of workers and achieve a safe and environmentally friendly static elimination effect.
Patent Information
- Application Number
- CN202421065859.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During the prepreg production process, the friction between the release paper and the PE film generates static electricity, endangering the safety of workers and may cause fire or explosion.
A pre -immersed composite production process is designed to remove static electricity, including the nylon tube and the plasma static electrostatic elimination gun. The high -voltage electrical ionizer and fan generate ion wind to eliminate the static electricity on the pre -immersed surface.
Effectively eliminates the static electricity on the surface of the pre -immersed material, ensuring the safety of workers, and due to the advantages of acid, alkali resistance, and high temperature resistance of the nylon tube, the installation has a long life and environmental protection.
Smart Images

Figure CN222424082U_ABST
Abstract
Description
Technical Field
[0001] This utility model patent relates to the technical field of prepreg production, and specifically, to a static electricity removal device in the prepreg composite production process. Background Art
[0002] Prepreg is a composite material made of raw materials such as fiber, resin matrix, release paper, etc., processed by processes such as gluing, compounding, and laminating. There are many kinds of prepreg production processes. The production process involved in this article is hot melt production, which produces prepreg by hot melt production.
[0003] However, during the production process, the release paper and the PE film will generate static electricity after friction with each roller, which will cause electric shock and endanger the personal safety of workers. In addition, during the prepreg production process, yarn hair will be generated, which may cause fire and explosion. Therefore, in order to solve the above problems, a static electricity removal device for the prepreg composite production process is proposed. Utility Model Content
[0004] The utility model aims to provide a static electricity removal device in a prepreg composite production process, aiming to solve the problems raised in the above-mentioned background technology.
[0005] The utility model is realized by: a static electricity removal device in a prepreg composite production process, comprising a nylon tube;
[0006] Both left and right ends of the nylon tube are provided with connection components, a plasma static elimination gun is provided on one side of the connection component away from the inner center of the nylon tube, and prepreg is provided above the nylon tube.
[0007] Furthermore, a ventilation slot is provided at the center of the nylon tube, left and right through-type ventilation holes are provided at the centers of the left and right sides of the ventilation slot, and a plurality of evenly distributed and vertically through-type air outlet holes are provided on the upper surface of the ventilation slot.
[0008] Furthermore, the air outlet hole corresponds to the bottom of the prepreg.
[0009] Furthermore, the connecting assembly includes a connecting rod fixedly connected to the center of the left and right ends of the nylon tube, a threaded hole is provided on the side of the connecting rod away from the center of the inside of the nylon tube, a left and right through groove is provided in the center of the side of the threaded hole close to the center of the inside of the nylon tube, a threaded rod is threadedly connected to the inside of the threaded hole, a left and right through hole is provided in the center of the threaded rod, and one end of the threaded rod away from the center of the inside of the nylon tube is fixedly connected to the side of the plasma static elimination gun close to the center of the inside of the nylon tube.
[0010] Furthermore, the interior of the through groove is communicated with the interior of the ventilation hole, and the interior of the through hole is communicated with the interior of the through groove.
[0011] Furthermore, the plasma static elimination gun includes a high-voltage ionizer, and the side of the high-voltage ionizer close to the inner center of the nylon tube is fixedly installed with an end of the threaded rod away from the inner center of the nylon tube, and the interiors are connected. A fan is fixedly installed on the side of the high-voltage ionizer away from the inner center of the nylon tube.
[0012] Furthermore, the high-voltage ionizer and the fan are both electrically connected to an external power source.
[0013] Compared with the prior art, the utility model has a simple structure, small size, light weight, easy installation and maintenance, and does not generate harmful rays and does not pollute the environment. At the same time, the nylon tube itself has the advantages of acid resistance, alkali resistance, oxidation resistance, high temperature resistance, and low temperature freezing resistance. The device can evenly eliminate static electricity on the surface of the prepreg to ensure safe production. The nylon tube has strong wear resistance and a long service life. The nylon material has high mechanical strength, good toughness, and high tensile and compressive strength. The nylon tube has good resistance to corrosion by chemical substances such as acids, alkalis, and salts. The nylon tube has good high temperature resistance and can withstand high temperatures of about 120°C. It will not deform or age in a high temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the static electricity removal device in the prepreg composite production process provided by the utility model;
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of a nylon tube of a static electricity removal device in a prepreg composite production process provided by the utility model;
[0016] Figure 3 It is a schematic diagram of a partial cross-sectional structure of a nylon tube of a static electricity removal device in a prepreg composite production process provided by the utility model;
[0017] Figure 4 The utility model provides a static electricity removal device for the prepreg composite production process. Figure 3 Enlarged structural diagram at A in the middle.
[0018] The figure marks involved in the above drawings are: 1. Nylon tube; 2. Plasma static elimination gun; 201. High-voltage ionizer; 202. Fan; 3. Connecting assembly; 301. Connecting rod; 302. Threaded hole; 303. Through groove; 304. Threaded rod; 305. Through hole; 4. Prepreg; 5. Air outlet; 6. Ventilation groove; 7. Ventilation hole. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0020] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0021] according to Figure 1-4 As shown, the static electricity removal device in the prepreg composite production process includes a nylon tube 1;
[0022] The left and right ends of the nylon tube 1 are provided with connecting components 3, and a plasma static elimination gun 2 is provided on one side of the connecting component 3 away from the inner center of the nylon tube 1, and a prepreg 4 is provided above the nylon tube 1; when working, the device is installed between the winding device and the pedal of the composite machine, about 15 to 40 cm behind the rubber roller, and 2 to 3 cm below the prepreg 4. During the composite production process, the prepreg 4 passes through the device to evenly eliminate the static ions on the surface of the prepreg 4. At the same time, the plasma static elimination gun 2 can generate a large number of air masses with positive and negative charges, which are blown away by the ion wind. The air blown out can neutralize the charge on the object. When the charge on the surface of the object is positive, it will attract the negative charge in the airflow, so that the static electricity on the surface of the object is neutralized, achieving the purpose of eliminating static electricity. The high-speed compressed air can also blow away the stubborn dust on the object. Therefore, the utility model has a simple structure, small size, light weight, easy installation and maintenance, and does not produce harmful rays and does not pollute the environment. At the same time, the nylon tube 1 itself has the advantages of acid resistance, alkali resistance, oxidation resistance, high temperature resistance, and low temperature freezing resistance. The device can evenly eliminate the static electricity on the surface of the prepreg 4 to ensure safe production. The nylon tube 1 has strong wear resistance and a long service life. The nylon material has high mechanical strength, good toughness, and high tensile and compressive strength. The nylon tube 1 has good resistance to corrosion by chemical substances such as acids, alkalis, and salts. The nylon tube 1 has good high temperature resistance and can withstand high temperatures of about 120°C. It will not deform or age in a high temperature environment.
[0023] A ventilation groove 6 is provided at the center of the nylon tube 1, and left and right through-type ventilation holes 7 are provided at the centers of the left and right sides of the ventilation groove 6. A plurality of evenly distributed and vertically through-type air outlet holes 5 are provided on the upper surface of the ventilation groove 6; during operation, gas can pass through the ventilation holes 7 and the ventilation groove 6 and out of the air outlet holes 5.
[0024] The air outlet hole 5 corresponds to the bottom of the prepreg 4 ; during operation, the gas from the air outlet hole 5 is blown to the prepreg 4 .
[0025] The connecting assembly 3 includes a connecting rod 301 fixedly connected to the center of the left and right ends of the nylon tube 1, a threaded hole 302 is provided on the side of the connecting rod 301 away from the inner center of the nylon tube 1, a left and right through groove 303 is provided in the center of the side of the threaded hole 302 close to the inner center of the nylon tube 1, a threaded rod 304 is threadedly connected to the inner center of the threaded hole 302, a left and right through hole 305 is provided in the inner center of the threaded rod 304, one end of the threaded rod 304 away from the inner center of the nylon tube 1 is fixedly connected to the side of the plasma static elimination gun 2 close to the inner center of the nylon tube 1; when working, the threaded connection between the threaded rod 304 and the threaded hole 302 facilitates the connection, installation and disassembly of the plasma static elimination gun 2 and the nylon tube 1, and the connection is stable to avoid gas leakage.
[0026] The interior of the through groove 303 is communicated with the interior of the ventilation hole 7, and the interior of the through hole 305 is communicated with the interior of the through groove 303; during operation, it is convenient for gas to enter the interior of the nylon tube 1 through the through hole 305 and the through groove 303, and then go out of the nylon tube 1.
[0027] The plasma static elimination gun 2 includes a high-voltage ionizer 201, and the side of the high-voltage ionizer 201 close to the inner center of the nylon tube 1 and the end of the threaded rod 304 away from the inner center of the nylon tube 1 are fixedly installed and communicated with each other internally. A fan 202 is fixedly installed on the side of the high-voltage ionizer 201 away from the inner center of the nylon tube 1; when working, the high-voltage ionizer 201 ionizes air into positive and negative ions, and the fan 202 sprays ion wind. The high-voltage ionizer 201 ionizes air molecules into positive and negative ions through high-voltage ionized air, and the fan 202 sprays ion wind. The speed and direction of the ion wind can be controlled by adjusting the wind speed and nozzle of the ion wind gun.
[0028] The high-voltage ionizer 201 and the fan 202 are both electrically connected to an external power source; when working, the external power source supplies power to the high-voltage ionizer 201 and the fan 202 .
[0029] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0030] Reference Figure 1-4 As shown, it is a preferred embodiment provided by the utility model.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A static electricity removal device for a prepreg composite production process, comprising a nylon tube (1); It is characterized in that The left and right ends of the nylon tube (1) are both provided with connection components (3), a plasma static elimination gun (2) is provided on the side of the connection component (3) away from the inner center of the nylon tube (1), and a prepreg (4) is provided above the nylon tube (1).
2. The static electricity removal device for the prepreg composite production process according to claim 1, characterized in that: A ventilation slot (6) is provided at the center of the interior of the nylon tube (1), and left and right through-type ventilation holes (7) are provided at the centers of the left and right sides of the interior of the ventilation slot (6), and a plurality of evenly distributed and vertically through-type air outlet holes (5) are provided on the upper surface of the interior of the ventilation slot (6).
3. The static electricity removal device for the prepreg composite production process according to claim 2, characterized in that: The air outlet hole (5) corresponds to the bottom of the prepreg (4).
4. The static electricity removal device for the prepreg composite production process according to claim 3, characterized in that: The connecting assembly (3) comprises a connecting rod (301) fixedly connected to the center of the left and right ends of the nylon tube (1); a threaded hole (302) is provided on the side of the connecting rod (301) away from the center of the inside of the nylon tube (1); a left-right through groove (303) is provided in the center of the side of the threaded hole (302) close to the center of the inside of the nylon tube (1); a threaded rod (304) is threadedly connected to the inside of the threaded hole (302); a left-right through hole (305) is provided in the center of the inside of the threaded rod (304); and one end of the threaded rod (304) away from the center of the inside of the nylon tube (1) is fixedly connected to the side of the plasma static elimination gun (2) close to the center of the inside of the nylon tube (1).
5. The static electricity removal device for the prepreg composite production process according to claim 4, characterized in that: The interior of the through groove (303) is communicated with the interior of the ventilation hole (7), and the interior of the through hole (305) is communicated with the interior of the through groove (303).
6. The static electricity removal device for the prepreg composite production process according to claim 5, characterized in that: The plasma static elimination gun (2) comprises a high-voltage ionizer (201), and a side of the high-voltage ionizer (201) close to the inner center of the nylon tube (1) and an end of the threaded rod (304) away from the inner center of the nylon tube (1) are fixedly installed and communicate with each other internally, and a fan (202) is fixedly installed on a side of the high-voltage ionizer (201) away from the inner center of the nylon tube (1).
7. The static electricity removal device for the prepreg composite production process according to claim 6, characterized in that: The high-voltage ionizer (201) and the fan (202) are both electrically connected to an external power source.