Angle-adjustable galvanized air pipe edge folding mechanism

By designing a galvanized air duct edge mechanism with adjustable angles, changing the position of the swing arm and contact sensor, the bending plate is achieved at any angle, solving the problem of fixing the angle of the existing bending machine.

CN222428981UActive Publication Date: 2025-02-07HUBEI TETIAN ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420849846.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-07
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The bending angle of existing bending machines is fixed and cannot be adjusted, resulting in bending at any angle being impossible.

Method used

A galvanized air duct edge folding mechanism with adjustable angles is designed to achieve arbitrary angle bending of the bent plate by changing the position of the swing arm and contact sensor.

Benefits of technology

It realizes flexible adjustment of bending angle and can bend angle at will, solving the problem of fixed angles of existing bending machines.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222428981U_ABST
    Figure CN222428981U_ABST
Patent Text Reader

Abstract

The utility model discloses an angle-adjustable galvanized air pipe edge folding mechanism, which relates to the technical field of edge folding machines, and particularly comprises two racks arranged in parallel, the tops of the two racks are connected through a bearing plate, and a pressing structure for pressing a galvanized plate is arranged on one side edge of the top of the bearing plate; a turnover plate is arranged on the side, close to the pressing structure, of the bearing plate, a gap is formed between the turnover plate and the edge of the bearing plate, supporting shafts are arranged at the two ends of the turnover plate, the tail ends of the supporting shafts are rotationally installed on the rack, a swing arm is installed in the middle of the bottom of the turnover plate, and the top of the swing arm is rotationally connected with a second telescopic mechanism; and the other end of the second telescopic mechanism is rotationally mounted on the mounting frame. When the bending device is used, the position relation between the swing arm and the contact sensor can be adjusted by adjusting the position of the contact sensor, so that the overturning degree of the overturning plate is changed, and the bending device can jump at any bending angle.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of folding machines, in particular to an angle-adjustable galvanized air duct folding mechanism. Background Art

[0002] CNC bending machine uses the equipped mold (general or special mold) to bend the cold metal sheet into workpieces of various geometric cross-sectional shapes. It is a sheet forming machine designed for cold rolled sheet metal processing and is widely used in sheet bending processing in industries such as automobiles, aircraft manufacturing, light industry, shipbuilding, containers, elevators, and railway vehicles.

[0003] Of course, the bending work of galvanized air ducts is also inseparable from the bending machine, but the bending angle of the existing bending machine is fixed, resulting in the inability to adjust the bending angle. For this reason, we propose a galvanized air duct folding mechanism with adjustable angle. Utility Model Content

[0004] In view of the deficiency that existing bending machines cannot achieve bending at any angle, the utility model provides an angle-adjustable galvanized air duct folding mechanism, which has the advantage of being able to change the position of the swing arm and the contact sensor to achieve the bending angle of the bending plate, solving the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A galvanized air duct folding mechanism with adjustable angle is designed, comprising two parallel frames, characterized in that the tops of the two frames are connected by a bearing plate, and a pressing structure for pressing the galvanized sheet is provided at one side of the top of the bearing plate;

[0007] A folding plate is provided on one side of the load-bearing plate close to the clamping structure, a gap is provided between the folding plate and the edge of the load-bearing plate, support shafts are provided at both ends of the folding plate, the ends of the support shafts are rotatably mounted on the frame, a second swing arm is installed at the middle position of the bottom of the folding plate, the top of the second swing arm is rotatably connected to a second telescopic mechanism, the other end of the second telescopic mechanism is rotatably mounted on a mounting frame, the mounting frame is located below the load-bearing plate and the two ends are respectively connected to the frame;

[0008] A mounting plate is provided on one side of the frame, the mounting plate is coaxial with the support shaft, a first swing arm is coaxially mounted on the end of the support shaft, the first swing arm is parallel to the bearing plate and the tops of the two are flush;

[0009] A circular guide rail coaxial with the supporting shaft is provided on the side of the mounting plate, a matching slider is provided on the circular guide rail, a positioning bolt for adjusting the slider to a preset position is provided on the slider, a contact sensor is provided on the side of the slider away from the circular guide rail, the position of the contact sensor corresponds to the first swing arm, and the first swing arm can contact the contact sensor when it rotates, and the contact sensor and the second telescopic mechanism are respectively connected to the controller.

[0010] Preferably, the first swing arm is mounted on the side of the mounting plate, a hole sleeved on the supporting shaft is provided in the middle of the mounting plate, and a nut for fastening the mounting plate is threadedly provided on the end of the supporting shaft.

[0011] Preferably, an adjusting bolt is vertically provided on one side of the slider away from the circular guide rail, an L-shaped bracket is also provided on the side of the slider, the L-shaped bracket is penetrated and arranged on the adjusting bolt, and a nut for pressing the L-shaped bracket is threaded on the adjusting bolt;

[0012] The contact sensor is installed in the top of the L-shaped bracket. By adjusting the position of the L-shaped bracket, the surface of the first swing arm on the top of the contact sensor is vertically contacted.

[0013] Preferably, the bottoms of the two frames are connected via a reinforcement frame, and the reinforcement frames are connected via a reinforcement seat.

[0014] Preferably, the bottom of the frame is provided with supporting legs, and the bottom of the supporting legs is provided with supporting pads.

[0015] Preferably, the pressing structure includes a mounting seat arranged at the top of the frame away from the load-bearing plate, and the first telescopic mechanism is vertically mounted on the mounting seat, and the top of the first telescopic mechanism extends above the top of the frame;

[0016] An L-shaped connecting frame extending to the top of the load-bearing plate is installed on the top of each first telescopic mechanism, and the bottoms of the two L-shaped connecting frames are connected by a support beam. A plurality of support arms are installed on the support beam. The support arms extend toward the folding plate, and a pressure plate is installed at the bottom of the end of the support arm, and the edge of the pressure plate is aligned with the edge of the load-bearing plate.

[0017] Preferably, a connecting seat is provided on one side of the top of the L-shaped connecting frame, a guide shaft is vertically provided at the end of the connecting seat, and the bottom of the guide shaft movably passes through the mounting seat.

[0018] Preferably, it further comprises a control cabinet arranged on the side of the frame, the controller is arranged in the control cabinet, and the controllers are respectively connected to the first telescopic mechanisms.

[0019] Compared with the prior art, when the utility model is in use, the galvanized sheet is placed on the carrying plate, one side of the galvanized sheet is extended to the folding plate, and then the second telescopic mechanism is controlled to drive the folding plate to move upward for bending operation. The position relationship between the swing arm and the contact sensor can be adjusted by adjusting the position of the contact sensor, so as to change the flipping degree of the folding plate, so that any bending angle can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the front end of the utility model.

[0021] Figure 2 It is a structural schematic diagram of the rear part of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the side view of the utility model.

[0023] Figure 4 The figure is a schematic diagram of the specific installation between the circular guide rail and the contact sensor of the utility model.

[0024] Figure 5 This is the front view of the circular guide rail and contact sensor installation structure of the utility model.

[0025] In the figure: 1. frame; 2. folding plate; 3. load-bearing plate; 4. pressure plate; 5. L-shaped connecting frame; 6. support arm; 7. support beam; 8. connecting seat; 9. guide shaft; 10. circular guide rail; 11. mounting seat; 12. first telescopic mechanism; 13. first swing arm; 14. mounting plate; 15. control cabinet; 16. mounting cabinet; 17. reinforcement seat; 18. reinforcement frame; 19. supporting leg; 20. mounting frame; 21. second telescopic mechanism; 22. slider; 23. contact sensor; 24. L-shaped bracket; 25. adjusting bolt; 26. mounting plate; 27. support shaft; 28. second swing arm. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 5 The utility model provides a technical solution: an angle-adjustable galvanized air duct folding mechanism, comprising two parallelly arranged frames 1, such as Figure 1 and Figure 2As shown, the bottoms of the two racks 1 are connected via a reinforcement frame 18, and the reinforcement frames 18 are connected via a reinforcement seat 17, and support legs 19 are provided at the bottom of the racks 1, and support pads are provided at the bottom of the support legs 19, and the support pads are placed or fixed on the ground.

[0028] like Figure 1 and Figure 2 As shown, the tops of the two frames 1 are connected by a bearing plate 3, and a clamping structure for clamping the galvanized sheet is provided on one side of the top of the bearing plate 3; Figure 1 As shown, the clamping structure includes a mounting seat 11 arranged outside the frame 1, and a first telescopic mechanism 12 and a guide shaft 9 are vertically mounted on the mounting seat 11. The guide shaft 9 and the mounting seat 11 are in a movable relationship, so that the guide shaft 9 can be telescoped in the mounting seat 11, and the first telescopic mechanism 12 and the mounting seat 11 are in a fixed relationship;

[0029] The top of the first telescopic mechanism 12 extends above the top of the frame 1, and an L-shaped connecting frame 5 extending above the carrying plate 3 is installed on the top of each first telescopic mechanism 12, and the top of the guide shaft 9 is connected to the top side of the L-shaped connecting frame 5 through the connecting seat 8, so that the first telescopic mechanism 12 drives the L-shaped connecting frame 5 to move up and down, and the guide shaft 9 can move up and down in the mounting seat 11, playing a role of stable guidance;

[0030] The bottoms of the two L-shaped connecting frames 5 are connected by a support beam 7, on which a plurality of support arms 6 are installed. The support arms 6 extend toward the folding plate 2, and a pressing plate 4 is installed at the bottom of the end of the support arm 6. The edge of the pressing plate 4 is aligned with the edge of the bearing plate 3. In actual use, the galvanized sheet to be bent is placed on the bearing plate 3, and the first telescopic mechanism 12 is controlled to drive the pressing plate 4 to press the galvanized sheet to fix it.

[0031] like Figure 1 As shown, a folding plate 2 is provided on one side of the carrying plate 3 close to the pressing structure, and a gap is provided between the folding plate 2 and the edge of the carrying plate 3, and the gap is used for the movement of the folding plate 2. Support shafts 27 are provided at both ends of the folding plate 2, and the ends of the support shafts 27 are rotatably mounted on the frame 1. A second swing arm 28 is installed at the middle position of the bottom of the folding plate 2, and the top of the second swing arm 28 is rotatably connected to the second telescopic mechanism 21, as shown in FIG. Figure 2 As shown, the other end of the second telescopic mechanism 21 is rotatably mounted on the mounting frame 20. The mounting frame 20 is located below the bearing plate 3 and its two ends are respectively connected to the frame 1. Figure 3 As shown by the middle dotted line, when the second telescopic mechanism 21 is extended, the second telescopic mechanism 21 can drive the second swing arm 28 to move upward, and the second swing arm 28 drives the folding plate 2 to rotate around the support shaft 27. In the initial state, the folding plate 2 is flush with the bearing plate 3. When the folding plate 2 rotates, it can drive the galvanized plate to fold above the bearing plate 3.

[0032] The end of the support shaft 27 is provided with a device for detecting its rotation angle, through which the rotation angle of the support shaft can be adjusted, such as Figure 1 As shown, a mounting plate 14 is provided on one side of the frame 1, the mounting plate 14 is coaxial with the support shaft 27, a first swing arm 13 is coaxially mounted on the end of the support shaft 27, the first swing arm 13 is parallel to the bearing plate 3 and the tops of the two are flush;

[0033] A circular guide rail 10 coaxial with the support shaft 27 is provided on the side of the mounting plate 14. The circular guide rail 10 is an open-loop setting, which is convenient for installing the slider. A matching slider 22 is provided on the circular guide rail 10. The slider 22 is provided with a positioning bolt for modulating it to a preset position. A contact sensor 23 is provided on the side of the slider 22 away from the circular guide rail 10. The position of the contact sensor 23 corresponds to the first swing arm 13. When the first swing arm 13 rotates, it can contact the contact sensor 23, that is, the first swing arm 13 can rotate to the top of the contact sensor 23 and contact it. The contact sensor 23 and the second telescopic mechanism 21 are respectively connected to the controller.

[0034] The contact sensor 23 is adjustable, that is, an adjusting bolt 25 is vertically provided on the side of the slider 22 away from the circular guide rail 10, and an L-shaped bracket 24 is also provided on the side of the slider 22. The L-shaped bracket 24 is penetrated and arranged on the adjusting bolt 25, and a nut for tightening the L-shaped bracket 24 is threaded on the adjusting bolt 25; the contact sensor 23 is installed in the top of the L-shaped bracket 24, and by adjusting the position of the L-shaped bracket 24, the surface of the first swing arm 13 at the top of the contact sensor 23 is made to contact vertically.

[0035] Because when the bending angle of the folding plate 2 is changed, the travel distance between the folding plate 2 and the contact sensor 23 will change, so the position of the contact sensor 23 must be adjusted.

[0036] The specific adjustment process is described below with a bending angle of 90°. Figure 5 As shown, the positioning bolt is loosened and the slider 22 is moved along the circular guide rail 10. When the slider 22 reaches the preset position, the nut on the adjusting bolt 25 is loosened, and then the end of the L-shaped bracket 24 is adjusted to face the first swing arm 13, so that the contact sensor 23 can be vertically contacted with the side of the first swing arm 13. At this time, the first swing arm 13 rotates to 90° and touches the contact sensor 23. After the two are in contact, the first swing arm 13 and the folding plate 2 stop moving; by analogy, when the bending angle requires other angles, the position of the contact sensor 23 can be changed by adjusting the slider 22.

[0037] Furthermore, the first swing arm 13 is detachable, that is, the first swing arm 13 is installed on the side of the mounting plate 26, the middle of the mounting plate 26 is provided with a hole sleeved on the support shaft 27, and the end of the support shaft 27 is threaded with a nut for fastening the mounting plate 26.

[0038] Further, such as Figure 1 As shown, a control cabinet 15 is provided on the side of the frame 1, and a controller is arranged in the control cabinet 15. The controllers are respectively connected to the first telescopic mechanism 12, wherein the first telescopic mechanism 12 and the first telescopic mechanism 12 are one of a hydraulic cylinder or a pneumatic cylinder, and an installation cabinet 16 is installed on the reinforcement seat 17 and the reinforcement frame 18, and a drive station corresponding to the hydraulic cylinder or the pneumatic cylinder is arranged in the installation cabinet 16.

[0039] Finally, when the utility model is in use, the galvanized sheet is placed on the supporting plate 3, one side of the galvanized sheet is extended onto the folding plate 2, and then the second telescopic mechanism 21 is controlled to drive the folding plate 2 to move upward, so that the folding plate 2 bends the galvanized sheet along the edge of the supporting plate 3, and the bending degree is when the first swing arm 13 stops immediately after contacting the sensor 23, and the most important thing is that the position relationship between the first swing arm 13 and the contact sensor 23 can be adjusted by adjusting the position of the contact sensor 23, so as to change the flipping degree of the folding plate 2.

[0040] Based on the above embodiment, it can be further optimized by providing a circularly distributed scale on the surface of the mounting plate 14 outside the circular guide rail 10 and a pointer pointing to the scale on the slider 22, so as to facilitate observation of the adjustment position of the slider 22.

[0041] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An angle-adjustable galvanized air duct folding mechanism, comprising two parallelly arranged frames (1), characterized in that: The tops of the two frames (1) are connected via a bearing plate (3), and a clamping structure for clamping the galvanized sheet is provided on one side of the top of the bearing plate (3); A folding plate (2) is provided on one side of the bearing plate (3) close to the clamping structure, a gap is provided between the edges of the folding plate (2) and the bearing plate (3), support shafts (27) are provided at both ends of the folding plate (2), the ends of the support shafts (27) are rotatably mounted on the frame (1), a second swing arm (28) is installed at the middle position of the bottom of the folding plate (2), the top of the second swing arm (28) is rotatably connected to a second telescopic mechanism (21), the other end of the second telescopic mechanism (21) is rotatably mounted on a mounting frame (20), the mounting frame (20) is located below the bearing plate (3) and the two ends are respectively connected to the frame (1); A mounting plate (14) is provided on the side of one of the frames (1), the mounting plate (14) is coaxial with the support shaft (27), a first swing arm (13) is coaxially mounted on the end of the support shaft (27), the first swing arm (13) is parallel to the bearing plate (3) and the tops of the two are flush; A circular guide rail (10) coaxial with the support shaft (27) is provided on the side of the mounting plate (14); a matching slider (22) is provided on the circular guide rail (10); a positioning bolt for adjusting the slider (22) to a preset position is provided on the slider (22); a contact sensor (23) is provided on the side of the slider (22) away from the circular guide rail (10); the position of the contact sensor (23) corresponds to the first swing arm (13); when the first swing arm (13) rotates, it can contact the contact sensor (23); the contact sensor (23) and the second telescopic mechanism (21) are respectively connected to a controller.

2. The angle-adjustable galvanized air duct folding mechanism according to claim 1, characterized in that: The first swing arm (13) is mounted on the side of the mounting plate (26). A hole is provided in the middle of the mounting plate (26) and is sleeved on the support shaft (27). A nut is threadedly provided on the end of the support shaft (27) to fasten the mounting plate (26).

3. The angle-adjustable galvanized air duct folding mechanism according to claim 1, characterized in that: An adjusting bolt (25) is vertically arranged on one side of the slider (22) away from the circular guide rail (10), and an L-shaped bracket (24) is also arranged on the side of the slider (22). The L-shaped bracket (24) is arranged through the adjusting bolt (25), and a nut for tightening the L-shaped bracket (24) is threadedly arranged on the adjusting bolt (25); The contact sensor (23) is installed inside the top of the L-shaped bracket (24), and the surface of the first swing arm (13) at the top of the contact sensor (23) is vertically contacted by adjusting the position of the L-shaped bracket (24).

4. The angle-adjustable galvanized air duct folding mechanism according to claim 1, characterized in that: The bottoms of the two frames (1) are connected via a reinforcement frame (18), and the reinforcement frames (18) are connected via a reinforcement seat (17).

5. The angle-adjustable galvanized air duct folding mechanism according to claim 4, characterized in that: The bottom of the frame (1) is provided with a support leg (19), and the bottom of the support leg (19) is provided with a support pad.

6. The angle-adjustable galvanized air duct folding mechanism according to claim 1, characterized in that: The clamping structure comprises a mounting seat (11) arranged at the top of a side of the frame (1) away from the bearing plate (3), a first telescopic mechanism (12) being vertically mounted on the mounting seat (11), and a top of the first telescopic mechanism (12) extending above the top of the frame (1); An L-shaped connecting frame (5) extending above the bearing plate (3) is installed at the top of each first telescopic mechanism (12), and the bottoms of the two L-shaped connecting frames (5) are connected by a supporting beam (7), and a plurality of supporting arms (6) are installed on the supporting beam (7), and the supporting arms (6) extend toward the folding plate (2), and a pressing plate (4) is installed at the bottom of the end of the supporting arm (6), and the edge of the pressing plate (4) is aligned with the edge of the bearing plate (3).

7. The angle-adjustable galvanized air duct folding mechanism according to claim 6, characterized in that: A connecting seat (8) is provided on one side of the top of the L-shaped connecting frame (5), a guide shaft (9) is vertically provided at the end of the connecting seat (8), and the bottom of the guide shaft (9) movably penetrates the mounting seat (11).

8. The angle-adjustable galvanized air duct folding mechanism according to claim 6 or 7, characterized in that: It also includes a control cabinet (15) arranged on the side of the frame (1), and a controller is arranged in the control cabinet (15), and the controllers are respectively connected to the first telescopic mechanisms (12).