Compressor dissecting machine

Abstract

The utility model relates to the technical field of air conditioner compressors, and discloses a compressor dissecting machine which comprises a machine table, a cooling circulation device and a horizontal servo mechanism are arranged at the bottom of an inner cavity of the machine table, a vertical clamping device is very suitable for loading and unloading workpieces, and the workpieces can be conveniently fed in the horizontal direction and the vertical direction through the horizontal servo mechanism and a vertical servo mechanism. The cutting efficiency is improved, the cutter handle and the cutter can be rapidly replaced, multiple functions of turning, milling and drilling are achieved, the time for switching workpieces among machine tools is saved, the labor intensity is reduced, the clamping deviation can be automatically compensated in the cutting process through a high-precision laser sensor and program design, high-precision cutting is achieved, and after an operator clamps the workpieces, the cutting efficiency is improved. The equipment can automatically complete set operation, an operator can do other work during the period, the equipment is well protected, dust and noise pollution can be effectively isolated, and the equipment purchase cost and the occupied space are greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of air-conditioning compressors, in particular to a compressor dissecting machine. Background Art

[0002] In the automated production process of air-conditioning compressors, defective products are inevitable. In order to reduce waste and save costs, defective compressors will be recycled for spare parts. Therefore, the compressors need to be dissected to extract the usable parts. Currently, most compressor dissections are done using general-purpose machine tools, such as lathes, milling machines, drilling machines, or manual cutting machines, or machining centers;

[0003] The general-purpose machine tools used in the prior art have the problem of single function. When there are many dissection projects, multiple machine tools are needed for multiple clamping to complete them. This leads to high work intensity and low efficiency. In addition, general-purpose machine tools are generally limited and cannot perform dissection on heavy and large workpieces. Therefore, we need to propose a compressor dissection machine. Utility Model Content

[0004] The purpose of the utility model is to provide a compressor dissection machine, which integrates multiple compressor dissection functions into one, thereby reducing equipment costs, and at the same time facilitates fixed processing of compressors of different sizes and weights, improves the processing range and processing efficiency, reduces the labor intensity of staff, and reduces processing noise and pollution, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressor dissection machine, comprising a machine table, a cooling circulation device and a horizontal servo mechanism are arranged at the bottom of the inner cavity of the machine table, a servo rotating platform is installed on the horizontal servo mechanism, a fixing clamp is installed on the upper surface of the servo rotating platform, a water collecting tray is arranged between the servo rotating platform and the fixing clamp, the upper surface of the fixing clamp is detachably connected to the compressor body, a retractable protective cover is fixedly connected to the top of the machine table, a vertical servo mechanism is arranged at the upper end of one side of the inner cavity of the retractable protective cover, a cutting mechanism and a measuring mechanism are installed on the vertical servo mechanism, a control device is arranged at one end of one side of the retractable protective cover, a first protective cover is slidably provided on the side of the inner cavity of the retractable protective cover adjacent to the vertical servo mechanism, and a second protective cover is slidably connected to the side of the inner cavity of the retractable protective cover opposite to the vertical servo mechanism.

[0006] Preferably, the horizontal servo mechanism includes a horizontal servo motor and two sets of horizontal guide rails, the output shaft of the horizontal servo motor is transmission-connected to a horizontal lead screw, one end of the horizontal lead screw is transmission-connected to a horizontal base, the horizontal base is slidingly connected to the two sets of horizontal guide rails, and the two sets of horizontal guide rails are both arranged on the upper surface of the cooling circulation device.

[0007] Preferably, the vertical servo mechanism includes a vertical guide rail fixedly connected to one side of the inner cavity of the retractable protective cover, a vertical servo motor is installed on the upper surface of the vertical guide rail, the output shaft of the vertical servo motor is transmission-connected to a vertical lead screw, one end of the vertical lead screw is transmission-connected to a vertical base, and the vertical base is slidably connected to the vertical guide rail.

[0008] Preferably, two groups of cooling and slag-removing bellows are symmetrically arranged on one side of the vertical base, and both groups of cooling and slag-removing bellows are connected to the cooling circulation device through pipelines, and the measuring mechanism is detachably connected to one side of the vertical base.

[0009] Preferably, the measuring mechanism comprises a bracket fixed to one side of the vertical base, and one end of the bracket is fixedly connected to a cylinder, the telescopic end of the cylinder is fixedly connected to a side plate, and a high-precision laser measuring sensor is provided on one side of the side plate.

[0010] Preferably, the cutting mechanism includes a mounting seat fixedly connected to one side of the vertical base, a reduction motor is provided on one side of the mounting seat, the output shaft of the reduction motor is transmission-connected to a rotating spindle head, and a replaceable tool is detachably connected to the lower end of the rotating spindle head.

[0011] Preferably, a protective shell is installed on the outside of the rotating spindle head, the high-precision laser measurement sensor is arranged above the replaceable tool, and the control device is electrically connected to the high-precision measurement sensor, the horizontal servo motor, the vertical servo motor, the cooling circulation device, the servo rotating platform, the fixing fixture and the cutting device respectively.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model mainly realizes vertical clamping through the coordination among a cooling circulation device, a horizontal servo mechanism, a vertical servo mechanism, a cutting mechanism, a measuring mechanism and a control device, and is very suitable for workpiece loading and unloading. The horizontal servo mechanism and the vertical servo mechanism are used to facilitate the horizontal and vertical feeding of the workpiece, thereby improving the cutting efficiency. The tool holder and the tool can be quickly replaced to realize multiple functions such as turning, milling and drilling, saving the time of switching the workpiece between machine tools and reducing the labor intensity. Through the high-precision laser sensor and program design, the clamping deviation can be automatically compensated during the cutting process to realize high-precision cutting. After the operator clamps the workpiece, the equipment can automatically complete the set operation, during which the operator can do other work. The equipment has good protection and can effectively isolate dust and noise pollution, greatly reducing the equipment procurement cost and floor space. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the horizontal servo mechanism of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure of the vertical servo mechanism of the utility model;

[0017] Figure 4 This is a schematic diagram of the cutting mechanism structure of the utility model.

[0018] In the figure: 1. machine table; 2. cooling circulation device; 3. horizontal servo mechanism; 31. horizontal servo motor; 32. horizontal guide rail; 33. horizontal screw; 34. horizontal base; 4. servo rotating platform; 5. fixing fixture; 6. vertical servo mechanism; 61. vertical servo motor; 62. vertical screw; 63. vertical base; 64. vertical guide rail; 65. cooling and slag removal bellows; 7. cutting mechanism; 71. mounting seat; 72. reduction motor; 73. rotating spindle head; 74. replaceable tool; 8. measuring mechanism; 81. cylinder; 82. side plate; 83. high-precision laser measurement sensor; 9. retractable protective cover; 10. control device; 11. water collection tray. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: a compressor dissection machine, comprising a machine platform 1, a cooling circulation device 2 and a horizontal servo mechanism 3 are arranged at the bottom of the inner cavity of the machine platform 1, a servo rotating platform 4 is installed on the horizontal servo mechanism 3, a fixing fixture 5 is installed on the upper surface of the servo rotating platform 4, a water collecting tray 11 is arranged between the servo rotating platform 4 and the fixing fixture 5, the upper surface of the fixing fixture 5 is detachably connected with the compressor body, a retractable protective cover 9 is fixedly connected to the top of the machine platform 1, a vertical servo mechanism 6 is arranged at the upper end of one side of the inner cavity of the retractable protective cover 9, a cutting mechanism 7 and a measuring mechanism 8 are installed on the vertical servo mechanism 6, a control device 10 is arranged at one end of one side of the retractable protective cover 9, a first protective cover is slidably arranged on the side of the inner cavity of the retractable protective cover 9 adjacent to the vertical servo mechanism, and a second protective cover is slidably connected to the side of the inner cavity of the retractable protective cover 9 opposite to the vertical servo mechanism.

[0021] The horizontal servo mechanism 3 includes a horizontal servo motor 31 and two groups of horizontal guide rails 32. The output shaft of the horizontal servo motor 31 is transmission-connected to a horizontal lead screw 33. One end of the horizontal lead screw 33 is transmission-connected to a horizontal base 34. The horizontal base 34 is slidingly connected to the two groups of horizontal guide rails 32. Both groups of horizontal guide rails 32 are arranged on the upper surface of the cooling circulation device 2. The horizontal lead screw 33 is driven by the horizontal servo motor 31 to drive the horizontal base 34 to move, thereby facilitating horizontal feeding during cutting without manual operation. The horizontal and vertical angles of the workpiece can be adjusted through the fixing fixture 5, thereby improving the cutting efficiency.

[0022] The vertical servo mechanism 6 includes a vertical guide rail 64 fixedly connected to one side of the inner cavity of the retractable protective cover 9, and a vertical servo motor 61 is installed on the upper surface of the vertical guide rail 64. The output shaft of the vertical servo motor 61 is transmission-connected to a vertical lead screw 62, and one end of the vertical lead screw 62 is transmission-connected to a vertical base 63. The vertical base 63 is slidingly connected to the vertical guide rail 64, and the vertical lead screw 62 is driven by the vertical servo motor 61 to drive the cutting mechanism 7 installed on the vertical base 63 to feed vertically.

[0023] Two groups of cooling and slag removal bellows 65 are symmetrically arranged on one side of the vertical base 63. The two groups of cooling and slag removal bellows 65 are connected to the cooling circulation device 2 through pipes. The measuring mechanism 8 is detachably connected to one side of the vertical base 63. The cooling circulation device 2 is composed of a water pump, a water collecting tray 11, a filter tank, a slag remover, pipelines, etc., and is connected to the cooling and slag removal bellows 65 to facilitate cooling and slag removal during the cutting process of the replaceable tool 74.

[0024] The measuring mechanism 8 includes a bracket fixed on one side of the vertical base, and one end of the bracket is fixedly connected to a cylinder 81, the telescopic end of the cylinder 81 is fixedly connected to a side plate 82, and a high-precision laser measurement sensor 83 is provided on one side of the side plate 82. The position of the high-precision laser measurement sensor 83 on the side plate 82 is adjusted by the cylinder 81, thereby improving the size measurement and position positioning of the workpiece.

[0025] The cutting mechanism 7 includes a mounting base 71 fixedly connected to one side of the vertical base, a reduction motor 72 is arranged on one side of the mounting base 71, the output shaft of the reduction motor 72 is transmission-connected to a rotating spindle head 73, and a replaceable tool 74 is detachably connected to the lower end of the rotating spindle head 73. The rotating spindle head 73 facilitates the tool handle to perform radial cutting, vertical milling, drilling and other functions.

[0026] A protective shell is installed on the outside of the rotating spindle head 73, and a high-precision laser measurement sensor 83 is arranged above the replaceable tool 74. The control device 10 is electrically connected to the high-precision measurement sensor, the horizontal servo motor 31, the vertical servo motor 61, the cooling circulation device 2, the servo rotating platform 4, the fixing fixture 5 and the cutting device respectively. The control device 10 is mainly composed of an electrical box, a PLC, a driver, a touch screen, a program, etc., which is convenient for controlling each functional module.

[0027] When in use, the compressor is hoisted on the fixing fixture 5 by a hoisting machine, and the compressor is vertically fixed by the fixing fixture 5 to facilitate loading and unloading of the compressor. The horizontal servo motor 31 drives the horizontal screw 33 to drive the horizontal base 34 close to the cutting mechanism 7 on the vertical servo mechanism 6, so that the compressor contacts the replaceable tool 74. The position of the compressor is monitored by the high-precision laser measurement sensor 83, and manual operation is not required, thereby improving the cutting accuracy. The control device 10 and the high-precision laser measurement sensor 83 can automatically compensate for the clamping deviation during the cutting process to achieve high-precision cutting. After the operator clamps the workpiece, the equipment can automatically complete the setting operation. During this period, the operator can do other work. The retractable protective cover 9 can effectively isolate dust and noise pollution, thereby improving the processing efficiency of the compressor.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compressor dissecting machine, comprising a machine platform (1), characterized in that: A cooling circulation device (2) and a horizontal servo mechanism (3) are arranged at the bottom of the inner cavity of the machine (1); a servo rotating platform (4) is installed on the horizontal servo mechanism (3); a fixing fixture (5) is installed on the upper surface of the servo rotating platform (4); a water collecting tray (11) is arranged between the servo rotating platform (4) and the fixing fixture (5); a compressor body is detachably connected to the upper surface of the fixing fixture (5); a retractable protective cover (9) is fixedly connected to the top of the machine (1); a vertical servo mechanism (6) is arranged at the upper end of one side of the inner cavity of the retractable protective cover (9); a cutting mechanism (7) and a measuring mechanism (8) are installed on the vertical servo mechanism (6); a control device (10) is arranged at one end of one side of the retractable protective cover (9); a first protective cover is slidably arranged on the side of the inner cavity of the retractable protective cover (9) adjacent to the vertical servo mechanism; and a second protective cover is slidably arranged on the side of the inner cavity of the retractable protective cover (9) opposite to the vertical servo mechanism.

2. The compressor dissecting machine according to claim 1, characterized in that: The horizontal servo mechanism (3) comprises a horizontal servo motor (31) and two groups of horizontal guide rails (32); the output shaft of the horizontal servo motor (31) is drivingly connected to a horizontal lead screw (33); one end of the horizontal lead screw (33) is drivingly connected to a horizontal base (34); the horizontal base (34) is slidably connected to the two groups of horizontal guide rails (32); and the two groups of horizontal guide rails (32) are both arranged on the upper surface of the cooling circulation device (2).

3. The compressor dissecting machine according to claim 1, characterized in that: The vertical servo mechanism (6) comprises a vertical guide rail (64) fixedly connected to one side of the inner cavity of the retractable protective cover (9); a vertical servo motor (61) is installed on the upper surface of the vertical guide rail (64); the output shaft of the vertical servo motor (61) is transmission-connected to a vertical lead screw (62); one end of the vertical lead screw (62) is transmission-connected to a vertical base (63); and the vertical base (63) is slidably connected to the vertical guide rail (64).

4. The compressor dissecting machine according to claim 3, characterized in that: Two groups of cooling and slag removal bellows (65) are symmetrically arranged on one side of the vertical base (63); both groups of cooling and slag removal bellows (65) are connected to the cooling circulation device (2) through pipelines; and the measuring mechanism (8) is detachably connected to one side of the vertical base (63).

5. The compressor dissecting machine according to claim 4, characterized in that: The measuring mechanism (8) comprises a bracket fixed on one side of a vertical base, one end of the bracket is fixedly connected to a cylinder (81), the telescopic end of the cylinder (81) is fixedly connected to a side plate (82), and a high-precision laser measuring sensor (83) is provided on one side of the side plate (82).

6. The compressor dissecting machine according to claim 5, characterized in that: The cutting mechanism (7) comprises a mounting seat (71) fixedly connected to one side of a vertical base, a reduction motor (72) is arranged on one side of the mounting seat (71), an output shaft of the reduction motor (72) is drivingly connected to a rotating spindle head (73), and a replaceable tool (74) is detachably connected to the lower end of the rotating spindle head (73).

7. The compressor dissecting machine according to claim 6, characterized in that: A protective shell is installed on the outer side of the rotating spindle head (73), the high-precision laser measurement sensor (83) is arranged above the replaceable tool (74), and the control device (10) is electrically connected to the high-precision measurement sensor, the horizontal servo motor (31), the vertical servo motor (61), the cooling circulation device (2), the servo rotating platform (4), the fixing fixture (5) and the cutting device respectively.

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