Welding fixture for air reservoir
By using water-cooled welding, negative pressure fan filtration, activated carbon adsorption, and motor-driven cleaning systems in the air cylinder welding fixture, the problems of overheating, cooling too slowly and toxic gases inside the welding fixture are solved, achieving safer and more efficient Welding process.
Patent Information
- Application Number
- CN202323457831.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-19
AI Technical Summary
During use, existing gas cylinder welding fixtures will cause overheating of the device, and the gas cylinder will cool too slowly, which may cause scalding to the staff. During the welding process, toxic gases and fusion welding particles will accumulate, affecting the operation of the device.
A welding fixture for air storage cylinder is designed, which uses water pipes and atomization nozzles for cooling, combined with a negative pressure fan, filtering and adsorbing of activated carbon to filter and adsorb harmful gases and particulate matter, and is driven by a motor and a cleaning brush Remove welding particles.
It effectively reduces the temperature of the welding fixture, accelerates the cooling process of the air storage cylinder, reduces the risk of injury to staff, and avoids the dissipation of toxic gases and particulate matter, ensuring the normal operation of the device.
Smart Images

Figure CN222429731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding fixtures, in particular to a welding fixture for a gas storage cylinder. Background Art
[0002] The air cylinder is a gas storage device in the automobile braking system. The air cylinder is used to store the gas compressed by the air compressor (air pump) and is used in automobile braking, whistle and other systems. Most common air cylinders have the functions of energy storage, filtering, voltage stabilization and cooling. There are many places where gas is used on trucks, from whistles to brakes. If there is no air cylinder, the amount of gas pumped out by the air compressor alone is far from enough. At this time, the air pumped out by the air compressor needs to be stored in the air cylinder first, waiting for use at the critical moment. Just like a small stream in the mountain stream is not enough to drive the generator set, and it can only be driven after accumulating in the reservoir.
[0003] The existing gas cylinder welding fixture may overheat inside the device during use. The temperature of the gas cylinder will not drop after welding, and the next step cannot be carried out. This is not only inefficient and easily reduces the life of the device, but also workers may rashly touch the gas cylinder when they are not sure whether the surface temperature of the gas cylinder has dropped, resulting in burns. In addition, conventional welding fixtures will emit toxic gases during the welding process, which is harmful to the health of the workers. The molten welding particles dripping during the welding process will also accumulate inside the device and affect the operation of the device. Utility Model Content
[0004] The purpose of the utility model is to provide a welding fixture for a gas cylinder to solve the problems proposed in the above background technology that the continuous operation device causes internal overheating, reduces the life of the device, the natural cooling of the gas cylinder is too slow, which easily causes burns to the staff and makes it impossible to proceed to the next step in time, and the conventional welding fixture emits toxic gases during the welding process and molten welding particles accumulate inside the device, affecting the operation of the device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding fixture for an air cylinder, comprising a box body, the left and right sides of the inner side of the box body are fixedly connected with mounting blocks, the two opposite sides of the mounting blocks are fixedly connected with electric push rods 1, the telescopic ends of the two electric push rods 1 are fixedly connected with fixing plates on the opposite sides, the top of the inner side of the box body is fixedly connected with electric push rods 2, the telescopic ends of the electric push rods 2 are fixedly connected with a pressing plate, the front and rear sides of the inner side of the box body are fixedly connected with connecting plates, a support seat is fixedly connected between the two connecting plates, and an air cylinder is arranged on the upper side of the support seat.
[0006] Preferably, the opposite sides of the two fixing plates are both configured as concave surfaces, and the opposite sides of the pressing plate and the supporting seat are both configured as arc surfaces.
[0007] Preferably, a protective cover is fixedly connected to the rear side of the box body, a filter layer is embedded in the rear side of the box body, an activated carbon adsorption layer is fixedly connected to the rear side of the filter layer, the filter layer and the activated carbon adsorption layer are located on the inner side of the protective cover, and a negative pressure fan is embedded in the rear side of the protective cover.
[0008] Preferably, a motor is fixedly connected to the bottom of the inner side of the protective cover, the output end of the motor passes through the rear side of the box and is fixedly connected to a screw rod, the end of the screw rod away from the motor is fixedly connected to the front side of the inner side of the box, a sliding block is movably sleeved on the outer side of the screw rod, a cleaning brush is fixedly connected to the lower side of the sliding block, a mesh layer is fixedly provided on the inner side of the box, and the cleaning brush is in contact with the mesh layer.
[0009] Preferably, a plug-in slot is provided on the front side of the box body, a door is hinged on the front side of the box body, a collection box is plugged into the front side of the box body, and the collection box is located below the leakage screen layer.
[0010] Preferably, the top of the inner side of the box body is symmetrically connected with water pipes, and the opposite sides of the two water pipes are fixedly connected with atomizing nozzles.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1) The device is provided with a water pipe and an atomizing nozzle. After the gas storage cylinder finishes welding, the atomizing nozzle starts to spray atomized clean water on the weld of the welding part for cooling. Then, because a negative pressure fan, a filter layer and an activated carbon adsorption layer are provided, the filter layer adsorbs particulate matter, and the activated carbon adsorption layer adsorbs toxic gases. Then the negative pressure fan absorbs all the hot air in the device and the water mist generated by cooling.
[0013] 2) The device is provided with a motor and a screw. When the motor is started, the screw is driven to rotate. The sliding block on the screw moves to drive the cleaning brush below to clean the molten welding particles dripping from the inside of the device, and leak into the collection box through the leakage layer below. The clean water falling during cooling can also be further cleaned, and the heat emitted by the motor inside the protective cover can also be taken away by the negative pressure fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0016] Figure 3 It is a right side cross-sectional structural schematic diagram of the utility model;
[0017] Figure 4 for Figure 3 Schematic diagram of the structure of A.
[0018] In the figure: 1. box body, 2. mounting block, 3. electric push rod 1, 4. fixing plate, 5. electric push rod 2, 6. pressing plate, 7. connecting plate, 8. supporting seat, 9. air storage cylinder, 10. protective cover, 11. filter layer, 12. activated carbon adsorption layer, 13. negative pressure fan, 14. motor, 15. screw rod, 16. sliding block, 17. cleaning brush, 18. leakage layer, 19. warehouse door, 20. collection box, 21. water pipe, 22. atomizing nozzle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0021] Example:
[0022] See also Figure 1-4 The utility model provides a technical solution: a welding fixture for an air cylinder, comprising a box body 1, mounting blocks 2 are fixedly connected to the left and right sides of the inner side of the box body 1, electric push rods 3 are fixedly connected to the opposite sides of the two mounting blocks 2, and the telescopic ends of the two electric push rods 3 are fixedly connected to a fixing plate 4 on the opposite side, an electric push rod 2 5 is fixedly connected to the top of the inner side of the box body 1, and a pressing plate 6 is fixedly connected to the telescopic end of the electric push rod 2 5, and the pressing plate 6 presses and fixes the air cylinder 9 below, and the front and rear sides of the inner side of the box body 1 are fixedly connected to connecting plates 7, a support seat 8 is fixedly connected between the two connecting plates 7, and an air cylinder 9 is arranged on the upper side of the support seat 8.
[0023] Among them, the opposite sides of the two fixing plates 4 are set to concave surfaces, and the opposite sides of the pressing plate 6 and the supporting seat 8 are set to cambered surfaces, which can fix the air storage cylinder 9 more stably. The rear side of the box body 1 is fixedly connected with a protective cover 10, and the protective cover 10 provides protection for the motor 14, the filter layer 11 and the activated carbon adsorption layer 12. The rear side of the box body 1 is embedded with a filter layer 11, and the rear side of the filter layer 11 is fixedly connected with the activated carbon adsorption layer 12. The filter layer 11 and the activated carbon adsorption layer 12 are located on the inner side of the protective cover 10, and the rear side of the protective cover 10 is embedded with a negative pressure fan 13. The bottom of the inner side of the protective cover 10 is fixedly connected with a motor 14, and the heat emitted by the motor 14 can also be taken away by the negative pressure fan 13. The output end of the motor 14 passes through the rear side of the box body 1 and is fixedly connected with a screw rod 15, and the screw rod 15 is away from the motor 14. One end is fixedly connected to the front side of the inner side of the box body 1, and a sliding block 16 is movably sleeved on the outer side of the screw rod 15. A cleaning brush 17 is fixedly connected to the lower side of the sliding block 16. A leakage mesh layer 18 is fixedly set on the inner side of the box body 1, and the cleaning brush 17 is in contact with the leakage mesh layer 18. A plug-in slot is provided on the front side of the box body 1, and a warehouse door 19 is hinged on the front side of the box body 1. The air storage cylinder 9 can be taken out by opening the warehouse door. A collecting box 20 is plugged into the front side of the box body 1, and the collecting box 20 can collect cooled waste water and molten welding particles. The collecting box 20 is located below the leakage mesh layer 18. Water pipes 21 are symmetrically connected to the top of the inner side of the box body 1, and the opposite sides of the two water pipes 21 are fixedly connected with atomizing nozzles 22. Using water-cooled welding method, the atomizing nozzle 22 can spray out the clean water transported by the water pipe 21 in atomized form to cool the weld on the surface of the air storage cylinder 9.
[0024] Working principle: When the device is used, the gas cylinder 9 is placed above the support seat 8, the electric push rod 1 3 is started to fix the left and right sides of the gas cylinder 9, and the electric push rod 2 5 is started to fix the top of the gas cylinder 9. During the welding process, the negative pressure fan 13 is started, the filter layer 11 and the activated carbon adsorption layer 12 filter the harmful gases and particulate matter emitted from the device, and the negative pressure fan 13 takes away the heat in the device. After the welding is completed, the atomizing nozzle 22 sprays clean water for cooling, the motor 14 is started, and the sliding block 16 drives the cleaning brush 17 to sweep the molten welding particles inside the device, and the collection box 20 below collects the cooled waste water and the swept molten welding particles.
[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding fixture for a gas cylinder, comprising a box (1), characterized in that: The left and right sides of the inner side of the box body (1) are fixedly connected with mounting blocks (2), the opposite sides of the two mounting blocks (2) are fixedly connected with electric push rods (3), the telescopic ends of the two electric push rods (3) are fixedly connected with fixing plates (4) on the opposite sides, the top of the inner side of the box body (1) is fixedly connected with electric push rods (5), the telescopic ends of the electric push rods (5) are fixedly connected with pressing plates (6), the front and rear sides of the inner side of the box body (1) are fixedly connected with connecting plates (7), a support seat (8) is fixedly connected between the two connecting plates (7), and an air storage cylinder (9) is arranged on the upper side of the support seat (8).
2. A welding fixture for a gas cylinder according to claim 1, characterized in that: The opposite sides of the two fixing plates (4) are both arranged as concave surfaces, and the opposite sides of the pressing plate (6) and the supporting seat (8) are both arranged as arc surfaces.
3. The welding fixture for a gas cylinder according to claim 1, characterized in that: A protective cover (10) is fixedly connected to the rear side of the box body (1), a filter layer (11) is embedded in the rear side of the box body (1), an activated carbon adsorption layer (12) is fixedly connected to the rear side of the filter layer (11), the filter layer (11) and the activated carbon adsorption layer (12) are located on the inner side of the protective cover (10), and a negative pressure fan (13) is embedded in the rear side of the protective cover (10).
4. A welding fixture for a gas storage cylinder according to claim 3, characterized in that: The bottom of the inner side of the protective cover (10) is fixedly connected to a motor (14); the output end of the motor (14) passes through the rear side of the box body (1) and is fixedly connected to a screw rod (15); the end of the screw rod (15) away from the motor (14) is fixedly connected to the front side of the inner side of the box body (1); the outer side of the screw rod (15) is movably sleeved with a sliding block (16); the lower side of the sliding block (16) is fixedly connected to a cleaning brush (17); the inner side of the box body (1) is fixedly provided with a leakage mesh layer (18); the cleaning brush (17) is in contact with the leakage mesh layer (18).
5. A welding fixture for a gas storage cylinder according to claim 4, characterized in that: The front side of the box body (1) is provided with a plug-in slot, the front side of the box body (1) is hinged with a bin door (19), the front side of the box body (1) is plugged with a collection box (20), and the collection box (20) is located below the leakage net layer (18).
6. The welding fixture for a gas cylinder according to claim 1, characterized in that: The top of the inner side of the box body (1) is symmetrically connected to water pipes (21), and opposite sides of the two water pipes (21) are fixedly connected to atomizing nozzles (22).