Wear-resistant hopper

By designing a wear-resistant hopper, the problems of easy wear and replacement of the accessories of shot blasting machine equipment are solved, and higher durability and lower production costs are achieved, and production efficiency is improved.

CN222430444UActive Publication Date: 2025-02-07JIANGSU INTELLIGENT SPECIAL VALVE CO LTD
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Patent Information

Application Number
CN202421167679.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-07
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The accessories of existing shot blasting machines are prone to wear, which increases the frequency of maintenance and production costs, and is difficult to replace, affecting production efficiency.

Method used

A wear-resistant hopper is designed, including a wear-resistant hopper body, arc surface, bevel surface and assembly hole, fixedly connected to the lifting track by bolts and nuts, and structurally improved for assembly and replacement.

Benefits of technology

It improves the durability of wear-resistant hopper spare parts, reduces the frequency of replacement of shot blasting machine accessories, reduces production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a wear-resistant hopper which comprises a wear-resistant hopper body, one side of the wear-resistant hopper body is provided with an arc surface, the other side of the wear-resistant hopper body is provided with an inclined surface, and the thickness of the inclined surface is sequentially reduced from the upper end to the lower end; the assembly hole is formed in the middle of the arc surface, the middle of the arc surface is recessed inwards, the radian of the arc surface is 38-45 degrees, and the inclination of the inclined surface is 2-3 degrees. According to the wear-resistant hopper, through structural improvement, the wear-resistant hopper is convenient and fast to assemble, not prone to loosening and convenient to replace, after the assembly holes of the wear-resistant hopper correspond to the positions of the installation holes of the lifting track, the bolts penetrate through the installation holes, then the nuts fasten the bolts, and the four parts are changed into assemblies; assembling can be conducted according to the needed length of the crawler belt and the needed number of the wear-resisting hoppers.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing equipment, in particular to a wear-resistant hopper. Background Art

[0002] Shot blasting of metal surfaces in the foundry industry is an important part of the casting production process. Through shot blasting of the casting surface, the casting surface is made smooth, the surface roughness of the casting is reduced, and a hardened layer can be formed on the casting surface, which improves the performance and durability of the casting. Therefore, cast metal blanks will be shot blasted to make the castings meet the use requirements; when treating the metal surface, the most commonly used equipment is the shot blasting machine. At present, the easy wear and difficulty of replacement of shot blasting machine accessories are the difficulties in the production of shot blasting process. The easy wear of shot blasting machine equipment accessories increases the frequency of shot blasting machine maintenance and increases production costs. The difficulty of replacing shot blasting machine accessories increases labor costs and reduces production efficiency. Summary of the invention

[0003] In view of the deficiencies in the prior art, the utility model provides a wear-resistant hopper. By improving the structure of the wear-resistant hopper of a shot blasting machine, the components are easy to assemble and firm, and can perfectly cooperate with the lifting crawler. The problems of easy wear, frequent replacement and difficult replacement of spare parts of the shot blasting machine during long-term use are effectively solved, the frequency of replacement of spare parts of the shot blasting machine is reduced, the durability of the wear-resistant hopper spare parts is improved, and the production cost is reduced.

[0004] The technical solution adopted by the utility model is:

[0005] A wear-resistant hopper, comprising:

[0006] A wear-resistant hopper body, wherein one side of the wear-resistant hopper body is provided with an arc surface, and the other side is provided with an inclined surface, and the thickness of the inclined surface decreases from the upper end to the lower end;

[0007] The assembly hole is arranged in the middle part of the arc surface.

[0008] Preferably, in the wear-resistant hopper, the middle portion of the arc surface is concave inward, the arc of the arc surface is 38° to 45°, and the slope of the inclined surface is 2° to 3°.

[0009] Preferably, in the wear-resistant hopper, the bottom of the wear-resistant hopper body is arc-shaped, the ends extend to the lower ends of both sides of the wear-resistant hopper body respectively, and the curvature of the bottom is 30° to 40°.

[0010] Preferably, the wear-resistant hopper, wherein: the upper ends of both sides of the wear-resistant hopper body are not on the same horizontal plane, the upper end of one side of the arc surface is higher than the upper end of the other side, and the connecting line of the upper ends of both sides is set at an angle θ with the horizontal plane, wherein 25°<θ<50°.

[0011] Preferably, in the wear-resistant hopper, bolts are passed through the assembly holes, the wear-resistant hopper is fixedly connected to the lifting crawler by bolts and nuts, and the lifting crawler is provided with mounting holes for connecting the bolts.

[0012] Preferably, the wear-resistant bucket, wherein: a plurality of wear-resistant buckets are arranged at intervals on the lifting crawler.

[0013] Advantages of the utility model:

[0014] (1) The wear-resistant hopper of the utility model is convenient and quick to assemble due to structural improvement, is not easy to loosen, and is easy to replace.

[0015] (2) The wear-resistant hopper of the utility model, after the assembly hole of the wear-resistant hopper is aligned with the mounting hole position of the lifting crawler, the bolt is passed through the mounting hole, and then the nut is tightened to the bolt, so that the four parts become an assembly. During assembly, it can be assembled according to the required length of the crawler and the required number of wear-resistant hoppers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a schematic structural diagram of the wear-resistant bucket and the lifting crawler of the utility model.

[0018] Explanation of the reference numerals: 1-wear-resistant hopper body, 11-arc surface, 12-inclined surface, 13-assembly hole, 14-bottom, 2-bolt, 3-nut, 4-lifting crawler. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with specific drawings and embodiments.

[0020] like Figure 1-2 As shown: The utility model provides a wear-resistant hopper, which includes: a wear-resistant hopper body 1, a circular arc surface 11 is arranged on one side of the wear-resistant hopper body 1, and a slope 12 is arranged on the other side, and the thickness of the slope 12 decreases from the upper end to the lower end; an assembly hole 13 is arranged in the middle part of the circular arc surface 11.

[0021] The middle part of the arc surface 11 is concave inward, the curvature of the arc surface 11 is 38°~45°, and the inclination of the inclined surface 12 is 2°~3°; the bottom 14 of the wear-resistant hopper body 1 is arc-shaped, and the ends extend to the lower ends of both sides of the wear-resistant hopper body 1 respectively, and the curvature of the bottom 14 is 30°~40°. The upper ends of both sides of the wear-resistant hopper body 1 are not on the same horizontal plane, and the upper end of one side of the arc surface 11 is set higher than the upper end of the other side. The upper end connecting lines on both sides are set at an angle θ with the horizontal plane, wherein 25°<θ<50°; a bolt 2 is passed through the assembly hole 13, and the wear-resistant hopper is fixedly connected to the lifting crawler 4 by the bolt 2 and the nut 3, and the lifting crawler 4 is provided with a mounting hole for connecting the bolt 2; a plurality of wear-resistant hoppers are arranged at intervals on the lifting crawler 4.

[0022] The wear-resistant hopper is connected to the lifting crawler 4 by bolts 2 and nuts 3. The wear-resistant hopper is convenient and quick to assemble through structural improvement, and is not easy to loosen, and is convenient for daily replacement; the diameter of the installation hole of the lifting crawler is ∅11, and the hole spacing is 70mm. The number of wear-resistant hoppers to be installed is generally arranged according to the length of the lifting crawler of the shot blasting machine equipment originally configured. After the first drilling, only the wear-resistant hopper needs to be replaced in the future; the assembly hole 13 on the wear-resistant hopper has a size of ∅11 and has been cast, and no subsequent drilling is required, which reduces a lot of workload. The wear-resistant hopper has an arc surface, which makes the combination of the wear-resistant hopper and the lifting crawler more firm and not easy to loosen; the thickness of the inclined surface of the wear-resistant hopper decreases from the upper end to the lower end, which is more in line with the working conditions required for use; bolts and nuts are standard parts, which can be conveniently purchased on the market, saving the production cost of homemade products, and the lifting crawler 4 is a conventional general part of shot blasting equipment, which can be conveniently purchased on the market and can be cut according to the use length of the equipment.

[0023] Specific installation steps: first drill holes in the lifting track 4. The spacing between the wear-resistant hoppers is determined according to the equipment operating conditions and the actual number of requirements. After aligning the assembly hole 13 of the wear-resistant hopper with the position of the rubber track mounting hole, pass the bolt 2 through the mounting hole, and then tighten the bolt 2 with the nut 3. Because the hopper has a fastening concave surface, it is not easy to loosen after assembly. The number of wear-resistant hoppers required to be installed on the lifting track is generally arranged according to the length of the shot blasting machine equipment originally configured. As long as the first hole is drilled, only the wear-resistant hopper needs to be replaced in the future. It is convenient and quick to assemble, not easy to loosen, easy to replace daily, durable components, not easy to wear, and increased service life.

[0024] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A wear-resistant hopper, characterized in that: include: A wear-resistant hopper body (1), wherein a circular arc surface (11) is arranged on one side of the wear-resistant hopper body (1), and an inclined surface (12) is arranged on the other side, and the thickness of the inclined surface (12) decreases from the upper end to the lower end; The assembly hole (13) is arranged in the middle of the arc surface (11).

2. The wear-resistant hopper according to claim 1, characterized in that: The middle portion of the arc surface (11) is concave inwards, the arc of the arc surface (11) is 38° to 45°, and the slope of the inclined surface (12) is 2° to 3°.

3. The wear-resistant hopper according to claim 1, characterized in that: The bottom (14) of the wear-resistant hopper body (1) is arc-shaped, and the ends extend to the lower ends of both sides of the wear-resistant hopper body (1), and the curvature of the bottom (14) is 30° to 40°.

4. The wear-resistant hopper according to claim 1, characterized in that: The upper ends of both sides of the wear-resistant hopper body (1) are not on the same horizontal plane, the upper end of one side of the arc surface (11) is higher than the upper end of the other side, and the connecting line of the upper ends of both sides is set at an angle θ with the horizontal plane, wherein 25°<θ<50°.

5. The wear-resistant hopper according to claim 1, characterized in that: A bolt (2) is inserted into the assembly hole (13); the wear-resistant hopper is fixedly connected to the lifting crawler (4) via the bolt (2) and the nut (3); and the lifting crawler (4) is provided with a mounting hole for connecting the bolt (2).

6. The wear-resistant hopper according to claim 5, characterized in that: A plurality of wear-resistant hoppers are arranged at intervals on the lifting crawler (4).