PE pipe fitting machining equipment

By designing automated PE pipe fitting processing equipment, using servo motors and infrared sensors to achieve automated cutting and heating operations, the problems of manual replacement and confirmation in existing equipment are solved, and processing efficiency and convenience are improved.

CN222431651UActive Publication Date: 2025-02-07PANJIN HONGYU PLASTICS CO LTD
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Patent Information

Application Number
CN202421246953.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When the existing PE pipe fitting processing equipment is connected to two sets of PE pipe fittings, it requires manual replacement of the cutting blade and the electric heating plate, which consumes a lot of manpower, and it is necessary to manually confirm that the PE pipe fittings and the processing equipment can only be processed after manual confirmation. This reduces the Processing efficiency.

Method used

A PE pipe fitting processing equipment is designed, including heating components and cutting components, through a servo motor and a rotary column, the cutting blade and electric heating plate are cut and heated PE pipe fittings fixed to the clamping components in sequence, and are automatically used by infrared sensors. Clamping and fixing PE pipe fittings.

Benefits of technology

It realizes automatic cutting and heating without manual replacement of cutting blades and electric heating plates, improves the efficiency and convenience of PE fittings processing, and solves the problem of manual level confirmation through automatic clamping and fixing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222431651U_ABST
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Abstract

The utility model discloses PE pipe fitting machining equipment which comprises a shell body, a supporting frame is arranged on the outer side of the top of the shell body, a hydraulic press is fixed to the top of the supporting frame, a heating assembly is arranged in the middle of the shell body, a cutting assembly is arranged at the front end of the heating assembly, and clamping assemblies are fixed to the two sides of the heating assembly and the two sides of the cutting assembly. The heating assembly comprises a second base, a first connecting column is fixed to the top of the second base, a first servo motor is fixed to the side face of the first connecting column, a first rotating column is fixed to the output end of the first servo motor, a reinforcing plate is fixed to the top end of the first rotating column, and an electric heating plate is fixed to the other end of the reinforcing plate. The problems that when two PE pipe fittings are in butt joint through existing PE pipe fitting machining equipment, a cutting blade and an electric heating plate need to be manually replaced, manpower is greatly consumed, and inconvenience is caused when the PE pipe fittings are machined are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE pipe fitting processing, in particular to PE pipe fitting processing equipment. Background Art

[0002] PE (polyethylene) pipe fittings processing equipment is equipment used to produce and process PE pipe systems. PE pipe systems are widely used in water conservancy, petrochemical, construction and other fields, and are favored for their corrosion resistance, aging resistance, low temperature resistance and other characteristics. The background of PE pipe fittings processing equipment can be traced back to the demand for high-quality and high-efficiency PE pipe production. With the advancement of science and technology and the development of industry, PE pipe fittings processing equipment is constantly improving and innovating to meet the growing market demand.

[0003] When existing PE pipe processing equipment connects two PE pipes, it is necessary to manually replace the cutting blade and the heating plate, which greatly consumes manpower and makes the processing of PE pipes inconvenient. In addition, the existing PE pipe processing equipment requires manual confirmation that the PE pipe and the processing equipment are at the same level before processing, which reduces the processing efficiency.

[0004] Therefore, the utility model provides a PE pipe fitting processing equipment to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a PE pipe fitting processing device to solve the above problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a PE pipe processing equipment, including a shell body, characterized in that: a pushing component is arranged on the outer side of the top of the shell body, a heating component is arranged in the middle of the shell body, and a clamping component is arranged between the pushing component and the heating component;

[0007] The heating assembly includes a second base, a first connecting column is fixed on the top of the second base, a first servo motor is fixed on the side of the first connecting column, a first rotating column is fixed on the output end of the first servo motor, a reinforcement plate is fixed on the top of the first rotating column, a reinforcement ring is fixed on the other end of the reinforcement plate, and an electric heating plate is arranged in the reinforcement ring.

[0008] Preferably, the cutting assembly includes a third base, a second connecting column is fixed on the top of the third base, a second servo motor is fixed on the side of the second connecting column, a second rotating column is fixed on the output end of the second servo motor, a connecting plate is fixed at the other end of the second rotating column, a rotating shaft is fixed at the other end of the connecting plate, and cutting blades are fixed on both sides of the rotating shaft.

[0009] Preferably, the clamping assembly includes a first base, a support column is fixed on the top of the first base, a protective box is fixed on the top of the support column, an infrared sensor is fixed on the outside of the protective box, a telescopic slot is opened inside the protective box, a cylinder is fixed on the inside of the protective box, a T-shaped column is fixed on the cylinder, and a clamping claw is fixed on the outside of the T-shaped column.

[0010] Preferably, a slide groove is provided in the protection box, a rack is fixed at the bottom of the slide groove, a T-shaped column is slidably connected in the slide groove, a gear is provided in the T-shaped column, and the gear is meshingly connected with the rack.

[0011] Preferably, four groups of clamping assemblies are provided, and the four groups of clamping assemblies are symmetrically fixed at the front end and the rear end of the top of the shell body.

[0012] Preferably, two groups of support frames and hydraulic pressure devices are provided, the two groups of support frames are fixed on both sides of the top of the outer shell body, and the two groups of hydraulic pressure devices are respectively fixed on the support frames on both sides of the top of the outer shell body.

[0013] Beneficial Effects

[0014] The utility model provides a PE pipe processing device. Compared with the prior art, it has the following beneficial effects:

[0015] (1) A PE pipe processing device, which uses a heating component and a cutting component. When processing a PE pipe, a first rotating column enables a cutting blade and an electric heating plate to sequentially cut and heat the PE pipe fixed on a clamping component, thereby solving the problem that when the existing PE pipe processing device connects two groups of PE pipes, the cutting blade and the electric heating plate need to be replaced manually, which greatly consumes manpower and brings inconvenience to the processing of PE pipes.

[0016] (2) A PE pipe processing device is provided with an infrared sensor. When the PE pipe is placed in the processing device, the infrared sensor senses the PE pipe, so that the clamping assembly can clamp and fix the PE pipe. This solves the problem that the existing PE pipe processing device requires manual confirmation that the PE pipe and the processing device are at the same level before processing, which reduces the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0018] Figure 2 This is the front view of the clamping structure of the utility model;

[0019] Figure 3 It is a side sectional view of the clamping structure of the utility model;

[0020] Figure 4 It is a top view of the heating component structure of the utility model.

[0021] In the figure: 1. Shell body; 2. Clamping assembly; 21. First base; 22. Support column; 23. Protection box; 24. Infrared sensor; 25. Telescopic slot; 26. Cylinder; 27. Slide; 28. T-shaped column; 29. ​​Clamping claw; 211. Rack; 212. Gear; 3. Heating assembly; 31. Second base; 32. First connecting column; 33. First servo motor; 34. First rotating column; 35. Reinforcement plate; 36. Heating plate; 4. Cutting assembly; 41. Third base; 42. Second connecting column; 43. Second servo motor; 44. Second rotating column; 45. Connecting plate; 46. Rotating shaft; 47. Cutting blade; 5. Support frame; 6. Hydraulic press. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1:

[0024] See also Figure 1-Figure 4 A PE pipe processing device comprises a shell body 1, a support frame 5 is arranged on the outer side of the top of the shell body 1, a hydraulic press 6 is fixed on the top of the support frame 5, a heating component 3 is arranged in the middle of the shell body 1, a cutting component 4 is arranged at the front end of the heating component 3, and clamping components 2 are fixed on both sides of the heating component 3 and the cutting component 4;

[0025] The heating assembly 3 includes a second base 31, a first connecting column 32 is fixed on the top of the second base 31, a first servo motor 33 is fixed on the side of the first connecting column 32, a first rotating column 34 is fixed on the output end of the first servo motor 33, a reinforcing plate 35 is fixed on the top of the first rotating column 34, and an electric heating plate 36 is fixed on the other end of the reinforcing plate 35;

[0026] The cutting assembly 4 includes a third base 41, a second connecting column 42 is fixed on the top of the third base 41, a second servo motor 43 is fixed on the side of the second connecting column 42, a second rotating column 44 is fixed at the output end of the second servo motor 43, a connecting plate 45 is fixed at the other end of the second rotating column 44, a rotating shaft 46 is fixed at the other end of the connecting plate 45, and cutting blades 47 are fixed on both sides of the rotating shaft 46.

[0027] In this embodiment, by arranging a heating component 3 and a cutting component 4 in the middle part of the shell body 1, when the PE pipe fitting is processed, the second servo motor 43 is first used to drive the connecting plate 45 to rotate, so that the cutting blade 47 is rotated to between the two PE pipe fittings to cut the PE pipe fitting, and then the first servo motor 33 drives the reinforcing plate 35 to rotate, so that the electric heating plate 36 is rotated to between the PE pipe fittings, and the PE pipe fitting is made to be close to the electric heating plate 36 by the hydraulic pressure 6 to heat it, thereby solving the problem that the existing PE pipe fitting processing equipment needs to manually replace the cutting knife 47 and the electric heating plate 36 when docking two PE pipe fittings.

[0028] Embodiment 2:

[0029] See also Figure 1-Figure 4 , this embodiment provides a technical solution for PE pipe processing equipment on the basis of the first embodiment: the clamping assembly 2 includes a first base 21, a support column 22 is fixed on the top of the first base 21, a protection box 23 is fixed on the top of the support column 22, an infrared sensor 24 (Sharp GP2D12 infrared ranging sensor) is fixed on the outside of the protection box 23, a telescopic slot 25 is provided inside the protection box 23, a cylinder 26 is fixed on the inside of the protection box 23, a T-shaped column 28 is fixed on the cylinder 26, a clamping claw 29 is fixed on the outside of the T-shaped column 28, a slide groove 27 is provided in the protection box 23, a rack 211 is fixed at the bottom of the slide groove 27, a T-shaped column 28 is slidably connected in the slide groove 27, a gear 212 is provided in the T-shaped column 28, and the gear 212 is meshed with the rack 211, and the clamping assembly 2 is provided with four groups, and the four groups of clamping assemblies 2 are symmetrically fixed at the front end and the rear end of the top of the shell body 1 respectively;

[0030] Two groups of support frames 5 and hydraulic machines 6 are provided. The two groups of support frames 5 are fixed on both sides of the top of the shell body 1 , and the two groups of hydraulic machines 6 are respectively fixed on the support frames 5 on both sides of the top of the shell body 1 .

[0031] In this embodiment, by placing the PE pipe fitting on the shell body 1, when the infrared sensor 24 senses the PE pipe fitting, the cylinder 26 is used to make the gear 212 and the rack 211 engage and move, pushing the T-shaped column 28 to slide in the slide groove 27, so that the clamping claw 29 clamps and fixes the PE pipe fitting. After the PE pipe fitting joint is cut and heated, the hydraulic press 6 is used to dock the PE pipe fittings on both sides, which solves the problem that the existing PE pipe fitting processing equipment requires manual confirmation that the PE pipe fitting and the processing equipment are at the same level before processing.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0033] During operation, the PE pipe fitting is first placed on the housing body 1. When the infrared sensor 24 detects that there is a PE pipe fitting on the workbench, the cylinder 26 drives the gear 212 in the T-shaped column 28 to mesh with the rack 211 and move, so that the T-shaped column 28 slides in the slide groove 27, and the clamping claws 29 on both sides of the PE pipe fitting clamp the PE pipe fitting toward the middle to fix it. When the clamping is fixed, the second rotating column 44 is driven to rotate through the output end of the second servo motor 43, so that the cutting blades 7 fixed on both sides of the rotating shaft 46 at the top of the connecting plate 45 rotate to between the two PE pipe fittings, and the surface cutting and smoothing treatment is performed on them, and then Then, the cutting blade 47 drives the second rotating column 44 to rotate through the output end of the second servo motor 43 to return it to its original position. In the heating component 3 at the rear end of the cutting component 4, the electric heating plate 36 drives the first rotating column 34 through the output end of the first servo motor 33 to rotate the cutting blade 47 between the PE pipe fittings to heat the PE pipe fittings. The hydraulic press 6 pushes the PE pipe fittings so that their surfaces are completely fitted with the cutting blade 47. After the heating is completed, the electric heating plate 36 drives the first rotating column 34 to be moved out through the first servo motor 33, so that the hydraulic press 6 pushes the PE pipe fittings, and the PE pipe fittings are docked with the interface.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PE pipe processing device, comprising a housing body (1), characterized in that: A support frame (5) is arranged on the outer side of the top of the shell body (1), a hydraulic pressure device (6) is fixed on the top of the support frame (5), a heating component (3) is arranged in the middle of the shell body (1), a cutting component (4) is arranged at the front end of the heating component (3), and clamping components (2) are fixed on both sides of the heating component (3) and the cutting component (4); The heating component (3) comprises a second base (31), a first connecting column (32) is fixed on the top of the second base (31), a first servo motor (33) is fixed on the side of the first connecting column (32), a first rotating column (34) is fixed on the output end of the first servo motor (33), a reinforcing plate (35) is fixed on the top of the first rotating column (34), and an electric heating plate (36) is fixed on the other end of the reinforcing plate (35).

2. A PE pipe processing equipment according to claim 1, characterized in that: The cutting assembly (4) comprises a third base (41), a second connecting column (42) is fixed on the top of the third base (41), a second servo motor (43) is fixed on the side of the second connecting column (42), a second rotating column (44) is fixed on the output end of the second servo motor (43), a connecting plate (45) is fixed on the other end of the second rotating column (44), a rotating shaft (46) is fixed on the other end of the connecting plate (45), and cutting blades (47) are fixed on both sides of the rotating shaft (46).

3. A PE pipe processing equipment according to claim 1, characterized in that: The clamping assembly (2) comprises a first base (21), a support column (22) is fixed on the top of the first base (21), a protection box (23) is fixed on the top of the support column (22), an infrared sensor (24) is fixed on the outside of the protection box (23), a telescopic slot (25) is provided inside the protection box (23), a cylinder (26) is fixed on the inside of the protection box (23), a T-shaped column (28) is fixed on the cylinder (26), and a clamping claw (29) is fixed on the outside of the T-shaped column (28).

4. A PE pipe processing equipment according to claim 3, characterized in that: The protection box (23) is provided with a slide groove (27), a rack (211) is fixed at the bottom of the slide groove (27), a T-shaped column (28) is slidably connected in the slide groove (27), a gear (212) is provided in the T-shaped column (28), and the gear (212) is meshedly connected with the rack (211).

5. A PE pipe processing equipment according to claim 3, characterized in that: Four groups of the clamping components (2) are provided, and the four groups of the clamping components (2) are symmetrically fixed at the front end and the rear end of the top of the shell body (1), respectively.

6. A PE pipe processing equipment according to claim 1, characterized in that: The support frames (5) and the hydraulic devices (6) are provided in two groups, respectively. The two groups of the support frames (5) are fixed on both sides of the top of the outer shell body (1), and the two groups of the hydraulic devices (6) are fixed on the support frames (5) on both sides of the top of the outer shell body (1).