Composite needled felt impregnator
By setting the needle felt fixing ring and stirring liquid in the composite needle felt impregnation machine, we ensure that the impregnation liquid and the composite needle felt are fully mixed, and the problem of incomplete impregnation is solved. At the same time, by setting up a filter element and a limiting plate, the problem of drainage duct is solved, and the efficiency of the equipment is improved and the maintenance convenience is facilitated.
Patent Information
- Application Number
- CN202323527861.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-25
AI Technical Summary
When used in the existing PTFE acid-alkali-resistant composite needle felt impregnation machine, the composite needle felt impregnation is not thorough enough and requires multiple processing. The pipes used for liquid discharge in the device are prone to blockage, affecting drainage work.
A composite needle felt impregnation machine is designed, including a machine base, an immersion liquid placing tank, agitating liquid and a liquid bottom net. By fixing the hanging ring and agitating liquid on the needle felt, the impregnation liquid and agitating liquid are ensured. The mix is more complete. At the same time, by setting up a filter element and a limiting plate, the problem of blockage in the drain channel is solved.
The comprehensive mixing of composite needle felt and impregnation liquid is achieved, the number of processing is reduced, and the filter element is set to avoid blockage of the drain channel, and the equipment is improved in efficiency and maintenance convenience.
Smart Images

Figure CN222434846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of needle felt impregnation machines, in particular to a composite needle felt impregnation machine. Background Art
[0002] The impregnation machine is an industry equipment used for the production of film paper. It belongs to paper processing machinery and equipment. It can perform one-time impregnation and two-time coating of glue on decorative printing paper, plain paper, surface paper, etc., and finally dry and cut or roll them for artificial board veneer. The vacuum impregnation machine is mainly used for the processing of various preserved fruits, pickled vegetables and soaking of Chinese medicinal materials, etc. It is also suitable for impregnating materials that are soluble in water, such as sugar, salt, and Chinese medicine. It can be vacuumed, heated and pressurized, and can also be cooled quickly. The PTFE acid-resistant and alkali-resistant composite needle-punched felt impregnation machine will be used when impregnating PTFE acid-resistant and alkali-resistant composite needle-punched felt. The design of the PTFE acid-resistant and alkali-resistant composite needle-punched felt impregnation machine allows the composite needle-punched felt to be impregnated.
[0003] The existing PTFE acid- and alkali-resistant composite needle-punched felt impregnation machine often requires multiple processing during use because the composite needle-punched felt is not impregnated thoroughly enough, which increases the processing time. In addition, the pipes used for drainage in the device are often blocked due to impurities, affecting subsequent drainage work and are difficult to clean, so it is urgent to develop. Utility Model Content
[0004] The purpose of the utility model is to provide a composite needle felt impregnation machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite needle felt impregnation machine, comprising a machine base, an impregnation liquid placement tank, a stirring liquid and a liquid-permeable bottom net, the top of the machine base is connected to an organic placement tank, an impregnation liquid placement tank is placed inside the organic placement tank, a tank cover is arranged on the top of the impregnation liquid placement tank, a transmission shaft is connected to the middle of the tank cover, a stirring drive mechanism is installed on the top of the transmission shaft, the stirring drive mechanism is connected to the top of the tank cover, needle felt fixing rings are symmetrically fixed on both sides of the transmission shaft, the bottom of the transmission shaft is symmetrically connected to the stirring liquid, and the bottom of the impregnation liquid placement tank is connected to the liquid-permeable bottom net.
[0006] Preferably, the bottom of the machine body placement tank is connected to the bottom and one side of the machine base and has a drainage channel, one end of the drainage channel is connected to a manual valve, and the manual valve is connected to one side of the outside of the machine base.
[0007] Preferably, a limit plate is provided at the connection between the bottom of the body placement groove and the drainage channel, a handle is fixed to the top of the limit plate, the bottom of the limit plate is connected to the limit frame through a through opening, and a filter element is provided inside the limit frame.
[0008] Preferably, an exhaust port is connected to one side of the impregnation liquid placement tank, an exhaust duct is connected to one side of the machine base, an exhaust pipe is arranged inside the exhaust duct, a vacuum pump is installed at one end of the exhaust pipe, and the vacuum pump is fixed to one side of the outside of the machine base.
[0009] Preferably, an inserting groove is symmetrically connected to the inner side of the top of the immersion liquid placement tank, and the inserting groove corresponds to the position setting of the L-shaped insert.
[0010] Preferably, the outer package of the tank cover is provided with a sealing outer package, movable cavities are symmetrically connected at both ends of the tank cover, a movable groove is connected at the top of the movable cavity, and a limited sliding groove is connected at the bottom of the movable cavity.
[0011] Preferably, a spring is connected to the inner side of the movable cavity, an L-shaped plug is connected to the interior of the movable cavity via the spring, and a limiting slider is connected to the bottom of the L-shaped plug.
[0012] Preferably, the L-shaped plug is movably arranged in the movable groove, and the limiting sliding block is slidably connected to the limiting sliding groove.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) The composite needle felt impregnation machine has a needle felt fixing ring and a stirring liquid. The stirring liquid is designed to facilitate more complete mixing of the impregnation liquid and the composite needle felt. The design of the needle felt fixing ring makes the composite needle felt more firmly fixed, thereby solving the problem of insufficient mixing between the composite needle felt and the impregnation liquid requiring multiple processing.
[0015] (2) This composite needle felt impregnation machine can control the plugging and positioning state of the L-shaped plug and the plugging groove by manually sliding the movable L-shaped plug in the movable groove and the movable cavity. When in the plugged state, the sealing outer package is used to improve the sealing of the connection between the tank cover and the top of the impregnation liquid placement tank. On the contrary, when the L-shaped plug and the plugging groove are separated, the sealing outer package can be removed, which is convenient for the later cleaning of the inside of the impregnation liquid placement tank, the transmission shaft, the needle felt fixing ring and the stirring liquid.
[0016] (3) This composite needle felt impregnation machine can filter out impurities in the residual liquid through the filter element, thereby solving the problem that the drainage channel is blocked and cannot be discharged due to excessive impurities in the liquid. The setting of the limit plate provides a limit for the limit frame placed in the drainage channel, which makes it convenient to remove the filter element by pulling the handle later, facilitating the subsequent cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0019] Figure 3 For this utility model Figure 1 The enlarged structural diagram at B in the middle;
[0020] Figure 4 This is an enlarged structural diagram of the connection between the handle, the limiting plate and the limiting frame of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the utility model from top view.
[0022] In the figure: 1. machine base; 2. machine body placement groove; 3. impregnation liquid placement tank; 4. tank cover; 401. movable cavity; 402. movable groove; 403. limit slide groove; 5. transmission shaft; 6. stirring drive mechanism; 7. needle felt fixing ring; 8. stirring liquid; 9. liquid bottom net; 10. exhaust port; 11. exhaust duct; 12. exhaust pipe; 13. vacuum pump; 14. liquid discharge duct; 15. manual valve; 16. sealing outer package; 17. spring; 18. L-shaped plug; 19. limit slide; 20. plug-in groove; 21. limit plate; 22. handle; 23. through port; 24. limit frame; 25. filter element. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 The utility model provides an embodiment: a composite needle felt impregnation machine, comprising a machine base 1, an impregnation liquid placement tank 3, a stirring liquid 8 and a liquid-passing bottom net 9, the top of the machine base 1 is connected with a body placement tank 2, the bottom of the body placement tank 2 is connected to the bottom of the machine base 1 and one side is provided with a drainage channel 14, one end of the drainage channel 14 is connected with a manual valve 15, and the manual valve 15 is connected to one side of the outside of the machine base 1;
[0025] An impregnation liquid placement tank 3 is placed inside the machine body placement tank 2, an exhaust port 10 is connected to one side of the impregnation liquid placement tank 3, an exhaust passage 11 is connected to one side of the machine base 1, an exhaust pipe 12 is arranged inside the exhaust passage 11, a vacuum pump 13 is installed at one end of the exhaust pipe 12, and the vacuum pump 13 is fixed to one side of the outside of the machine base 1;
[0026] A tank cover 4 is provided inside the top of the impregnation liquid placement tank 3, and a sealing outer package 16 is provided outside the tank cover 4. When in the plugged state, the sealing outer package 16 is used to improve the sealing performance of the connection between the tank cover 4 and the top of the impregnation liquid placement tank 3;
[0027] The two ends of the tank cover 4 are symmetrically connected with movable cavities 401, the top of the movable cavity 401 is connected with a movable groove 402, and the bottom of the movable cavity 401 is connected with a limited sliding groove 403;
[0028] A transmission shaft 5 is connected to the middle of the tank cover 4, and a stirring drive mechanism 6 is installed on the top of the transmission shaft 5. The stirring drive mechanism 6 is connected to the top of the tank cover 4. Needle felt fixing rings 7 are symmetrically fixed on both sides of the transmission shaft 5. The design of the needle felt fixing rings 7 makes the composite needle felt more firmly fixed, solving the problem that the composite needle felt and the impregnation liquid are not mixed sufficiently and need to be processed multiple times;
[0029] The bottom of the transmission shaft 5 is symmetrically connected with a stirring liquid 8, and the design of the stirring liquid 8 facilitates more complete mixing of the impregnation liquid and the composite needle felt;
[0030] A liquid-permeable bottom net 9 is connected to the bottom of the impregnation liquid placement tank 3 .
[0031] A limit plate 21 is provided at the connection between the bottom of the body placement tank 2 and the drainage channel 14, a handle 22 is fixed on the top of the limit plate 21, and the bottom of the limit plate 21 is connected to the limit frame 24 through the opening 23. The setting of the limit plate 21 provides a limit for the limit frame 24 to be placed in the drainage channel 14, so that the filter element 25 can be removed by lifting the handle 22 later;
[0032] A filter core 25 is disposed inside the limiting frame 24 , and the filter core 25 can filter out impurities remaining in the liquid passing through.
[0033] The inner side of the top of the impregnation liquid placement tank 3 is symmetrically connected with an insertion groove 20 , and the position of the insertion groove 20 corresponds to the position of the L-shaped insertion piece 18 .
[0034] A spring 17 is connected to the inner side of the movable cavity 401, and an L-shaped plug 18 is connected to the inside of the movable cavity 401 through the spring 17. The bottom of the L-shaped plug 18 is connected to a limiting slider 19. Manually sliding the movable L-shaped plug 18 in the movable groove 402 and the movable cavity 401 can control the insertion and positioning state of the L-shaped plug 18 and the fixing groove 20.
[0035] The L-shaped insert 18 is movably disposed in the movable groove 402 , and the limiting sliding block 19 is slidably connected to the limiting sliding groove 403 .
[0036] When the embodiment of the present application is in use: manually sliding the movable L-shaped plug 18 in the movable groove 402 and the movable cavity 401 can control the L-shaped plug 18 and the plug-in groove 20 to be plugged in and positioned. In the plugged state, the sealing outer package 16 is cooperated to improve the sealing of the connection between the tank cover 4 and the top of the impregnation liquid placement tank 3. On the contrary, when the L-shaped plug 18 and the plug-in groove 20 are in a separated state, the sealing outer package 16 can be separated. The design of the stirring liquid 8 facilitates the mixing of the impregnation liquid and the composite needle felt. The design of the needle felt fixing ring 7 makes the composite needle felt more firmly fixed. The filter element 25 can filter out impurities in the residual liquid passing through, thereby solving the problem that the drainage channel 14 is blocked and cannot be discharged due to excessive impurities in the liquid.
Claims
1. A composite needle felt impregnation machine, characterized in that: The invention comprises a machine base (1), an impregnation liquid placement tank (3), a stirring liquid (8) and a liquid-passing bottom net (9); the top of the machine base (1) is connected to an organism placement tank (2); an impregnation liquid placement tank (3) is placed inside the organism placement tank (2); a tank cover (4) is arranged on the top of the impregnation liquid placement tank (3); a transmission shaft (5) is connected to the middle of the tank cover (4); a stirring drive mechanism (6) is installed on the top of the transmission shaft (5); the stirring drive mechanism (6) is connected to the top of the tank cover (4); needle felt fixing rings (7) are symmetrically fixed on both sides of the transmission shaft (5); the bottom of the transmission shaft (5) is symmetrically connected to the stirring liquid (8); and the bottom of the impregnation liquid placement tank (3) is connected to the liquid-passing bottom net (9).
2. A composite needle felt impregnation machine according to claim 1, characterized in that: The bottom of the machine body placement tank (2) is connected to the bottom of the machine base (1) and one side has a drainage channel (14), one end of the drainage channel (14) is connected to a manual valve (15), and the manual valve (15) is connected to one side of the outside of the machine base (1).
3. A composite needle felt impregnation machine according to claim 2, characterized in that: A limit plate (21) is provided at the connection between the bottom of the machine body placement groove (2) and the drainage channel (14); a handle (22) is fixed to the top of the limit plate (21); the bottom of the limit plate (21) is connected to a limit frame (24) via a through opening (23); a filter core (25) is provided inside the limit frame (24).
4. A composite needle felt impregnation machine according to claim 1, characterized in that: An exhaust port (10) is connected to one side of the impregnation liquid placement tank (3), an exhaust duct (11) is connected to one side of the machine base (1), an exhaust pipe (12) is provided inside the exhaust duct (11), a vacuum pump (13) is installed at one end of the exhaust pipe (12), and the vacuum pump (13) is fixed to one side of the outside of the machine base (1).
5. A composite needle felt impregnation machine according to claim 4, characterized in that: The inner side of the top of the impregnation liquid placement tank (3) is symmetrically connected with an insertion groove (20), and the insertion groove (20) corresponds to the position of the L-shaped insertion piece (18).
6. A composite needle felt impregnation machine according to claim 1, characterized in that: The outer package of the tank cover (4) is provided with a sealing outer package (16), the two ends of the tank cover (4) are symmetrically connected with movable cavities (401), the top of the movable cavity (401) is connected with a movable groove (402), and the bottom of the movable cavity (401) is connected with a limited sliding groove (403).
7. A composite needle felt impregnation machine according to claim 6, characterized in that: The inner side of the movable cavity (401) is connected to a spring (17), the interior of the movable cavity (401) is connected to an L-shaped plug (18) via the spring (17), and the bottom of the L-shaped plug (18) is connected to a limit slider (19).
8. A composite needle felt impregnation machine according to claim 7, characterized in that: The L-shaped insert (18) is movably disposed in the movable groove (402), and the limiting sliding block (19) is slidably connected to the limiting sliding groove (403).