Electricity-saving protection device adopting machine core with three-dimensional structure

By adopting a three-dimensional structure movement and a positive triangular three-dimensional ring core, combined with multi-winding toroidal interconnection technology, the problem that existing devices cannot balance the three-phase current in real time is solved, and efficiently reduce high-order harmonics and Suppress surge transients, extend equipment life and reduce power loss.

CN222441361UActive Publication Date: 2025-02-07ZHONGKE ZHAOHE POWER TECH (SHANDONG) CO LTD
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Patent Information

Application Number
CN202420634148.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-02-07
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing power-saving devices cannot balance the three-phase current in real time, resulting in overcompensation or undercompensation. The equipment structure is complex and has a short service life, so it is impossible to effectively reduce high-order harmonics and suppress surge transients.

Method used

The power-saving protection device adopts a three-dimensional structure movement, including a positive triangular three-dimensional ring core and high and low coil windings, adjusts the magnetic field in real time through the control system, and combines the multi-winding toroidal cross interconnection technology to achieve the overall reactance characteristics of "low-pass-low-resistance-high" .

Benefits of technology

Real-time balance of three-phase currents is achieved, reducing high-order harmonics and suppressing surge transients, extending the service life of load equipment, and greatly reducing power loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric energy management, and provides a power-saving protection device adopting a three-dimensional structure machine core, which comprises a machine core, a machine case, a loop assembly and a control system, the machine core is arranged at the bottom of the machine case, the machine core is connected with the control system through the loop assembly, the machine core comprises an iron core group and a high-low coil winding, and the iron core group is connected with the high-low coil winding through the loop assembly. The iron core set is an equilateral triangle three-dimensional coil iron core, the height coil windings are located at the vertex angles of the equilateral triangle three-dimensional coil iron core, and the three height coil windings are arranged at the same distance and distributed in an equilateral triangle mode. According to the intelligent power-saving protection device, the magnetic field among the three machine cores is adjusted in real time through the control system, the unbalance phenomenon of three-phase current is solved, higher harmonics are reduced, pollution such as surge transient is restrained, energy is saved, and meanwhile the service life of load equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric energy management and provides a power-saving protection device adopting a three-dimensional structure movement. Background Art

[0002] There are problems of power waste and excess energy consumption in the existing power systems, which not only cause waste of electric energy resources, but also cause damage to power equipment. In order to avoid the above problems, it is necessary to install a power-saving protection device in a power system or power equipment, the purpose of which is to remove power waste such as transients, surges, harmonics, improve power factor and save electricity, and adjust excess energy consumption to achieve the purpose of power saving. At present, the existing power-saving devices have their own functional characteristics, but also have their own limitations. The existing power-saving devices cannot balance the three-phase current in real time, and the reactive power compensation technology cannot adjust the three-phase balance in real time. It is easy to over-compensate or under-compensate. The equipment structure is complex, especially the electricity in it is easy to be damaged, resulting in a shorter service life, requiring frequent maintenance, and a short service life. It is impossible to optimize the power saving protection of the overall power system, and some power-saving equipment has large self-loss, and the actual power saving effect is limited. Therefore, we need a power-saving protection device that effectively reduces high-order harmonics, suppresses pollution such as surge transients, and increases service life. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, one of the purposes of the present invention is to provide a power-saving protection device with a three-dimensional structure movement to solve the above-mentioned problems.

[0004] One of the purposes of the utility model is achieved by the following technical scheme: a power-saving protection device using a three-dimensional structure movement, comprising a movement, a chassis, a loop assembly and a control system, wherein the movement is arranged at the bottom of the chassis, and the movement is connected to the control system through the loop assembly, the movement comprises an iron core group and high and low coil windings, the iron core group is an equilateral triangular three-dimensional ring iron core, the high and low coil windings are located at the top corners of the equilateral triangular three-dimensional ring iron core, the distances between the three high and low coil windings are the same and they are distributed in an equilateral triangle, the equilateral triangular three-dimensional ring iron core comprises three rounded rectangular pieces of the same shape, the straight sides of the rounded rectangular pieces and the adjacent rounded rectangular pieces are close to each other and assembled at a central angle of 120° to form the equilateral triangular three-dimensional ring iron core, the vertical cross-section of the equilateral triangular three-dimensional ring iron core is an equilateral triangle, the straight sides of the rounded rectangular pieces and the adjacent rounded rectangular pieces are close to form the core column of the iron core, and the high and low coil windings are arranged on the core column.

[0005] Furthermore, the circuit assembly includes a main circuit assembly and a secondary circuit assembly, the main circuit assembly includes a main circuit vacuum AC contactor and a main circuit connecting copper busbar, the main circuit positive-air AC contactor is connected to the control system and the movement through the main circuit connecting copper busbar, the secondary circuit assembly includes three secondary circuit vacuum AC contactors and a secondary circuit copper busbar, the three secondary circuit vacuum AC contactors are connected to the movement and the control system through the secondary circuit copper busbar.

[0006] Furthermore, it also includes a heat dissipation device, which is arranged at the bottom of the chassis and connected to the control system.

[0007] Furthermore, the control system includes a control panel, a power monitoring module, a switch and a display module. Furthermore, the switch includes a gear switch and a knob switch for adjusting the mains power and the energy-saving circuit.

[0008] Furthermore, the display module includes a display screen, a power indicator light, a power saving indicator light and a bypass indicator light.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] 1. This device adjusts the magnetic field between the three movements in real time through the control system, solves the imbalance of three-phase current, reduces high-order harmonics, suppresses surge transients and other pollution, saves energy and increases the service life of the load equipment.

[0011] 2. This device adopts a regular triangle three-dimensional ring core, and the core adopts a special manufacturing technology of multi-winding ring cross interconnection. According to Lenz's law, the core will present an overall reactance characteristic of "low pass and high resistance", which will make most of the high-order harmonics and currents of each phase offset or absorb each other and convert them into magnetic energy. The compensation winding will then synchronously compensate the converted current to the load end, thereby greatly reducing the power loss of the load caused by eddy current, harmonic components, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 for Figure 1 Side view of

[0014] Figure 3 It is a schematic diagram of the core assembly of the utility model;

[0015] Figure 4 This is a schematic diagram of the location of the high and low coil windings of the utility model;

[0016] Figure 5 It is a schematic diagram of the structure of the equilateral triangle three-dimensional ring iron core of the utility model.

[0017] In the figure:

[0018] 1- movement 11- iron core group 11- equilateral triangle three-dimensional ring iron core, 12 high and low coil winding

[0019] 2-chassis, 21-horizontal board,

[0020] 3-circuit assembly, 31-main circuit assembly, 311-main circuit vacuum AC contactor, 312-main circuit connecting copper bus, 32-secondary circuit assembly, 321-secondary circuit vacuum AC contactor, 322-secondary circuit copper bus, 4-control system, 41-switch, 42-display module,

[0021] 5-Heat dissipation device. DETAILED DESCRIPTION

[0022] Below, combined with the attached Figure 1 To Attachment Figure 5 As well as specific implementation methods, the present invention is further described. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] like Figures 1 to 5 As shown, a power-saving protection device using a three-dimensional structure movement includes a movement 1, a chassis 2, a circuit component 3 and a control system 4;

[0024] Specifically, Figure 1 As shown, the chassis 2 is a rectangular cabinet with a supporting horizontal plate 21 at the bottom. The movement 1 is arranged at the bottom of the chassis 2, i.e., above the horizontal plate 21. The movement 1 is connected to the control system 4 through the loop assembly 3. The control system 4 is used to detect the specific power status of the movement 1 and whether the control loop assembly 3 is connected. The movement 1 includes an iron core group 11 and high and low coil windings 12. The iron core group 11 is an equilateral triangle ring iron core 11. The high and low coil windings 12 are located at the top corners of the equilateral triangle ring iron core 11. The distances between the three high and low coil windings 12 are the same and they are distributed in an equilateral triangle. Specifically, as Figure 3 , 4As shown in 5, the equilateral triangular ring core 11 includes three rounded rectangular parts of the same shape, and the straight sides of the rounded rectangular parts and the adjacent rounded rectangular parts are closely attached to each other and assembled at a central angle of 120° to form the equilateral triangular ring core 11. The vertical cross-section of the equilateral triangular ring core 11 is an equilateral triangle, and the straight sides of the rounded rectangular parts and the adjacent rounded rectangular parts are closely attached to form the core column of the core, and the high and low coil windings 12 are arranged on the core column. The three-dimensional structure of the movement 1 establishes an independent micromagnetic field for each phase, and adjusts the three-phase magnetic field in real time through three closed loops to solve the imbalance of the three-phase current, saving energy while increasing the service life of the load equipment. At the same time, movement 1 adopts a special manufacturing technology of multi-winding ring cross interconnection. According to Lenz's law, movement 1 will present an overall reactance characteristic of "low pass and high resistance", which will make most of the high-order harmonics and currents of each phase cancel each other out or absorb each other and convert them into magnetic energy. The compensation winding will then synchronously compensate the converted current to the load end, thereby greatly reducing the power loss of the load caused by eddy current, harmonic components, etc.

[0025] As a specific description, the circuit component 3 includes a main circuit component 31 and a secondary circuit component 32, the main circuit component 31 includes a main circuit vacuum AC contactor 311 and a main circuit connecting copper bar 312, the main circuit positive air AC contactor is connected to the control system 4 and the movement 1 through the main circuit connecting copper bar 312, the secondary circuit component 32 includes three secondary circuit vacuum AC contactors 321 and a secondary circuit copper bar 322, and the three secondary circuit vacuum AC contactors 321 are connected to the movement 1 and the control system 4 through the secondary circuit copper bar 322. Under the control of the control system 4, the state of each magnetic field in the three-phase magnetic field can be monitored in real time, so that the size of each phase magnetic field can be controlled through the secondary circuit component 32, so as to balance the three-phase current in real time, and ensure the stability and reliability of the device.

[0026] As a further optimization, the device further includes a heat dissipation device 5, which is disposed at the bottom of the chassis 2 and is connected to the control system 4 to effectively dissipate heat and prevent overheating.

[0027] As a specific description of the control system 4, the control system 4 includes a control panel, a power monitoring module, a switch 41 and a display module 42. The switch 41 includes a gear switch 41 and a knob switch 41 for adjusting the mains power and the energy-saving circuit. The display module 42 includes a display screen, a power indicator light, a power-saving indicator light and a bypass indicator light. The power data and power-saving status can be viewed in real time through the display screen, and can be adjusted immediately as needed. In addition, various data can be remotely monitored through the power monitoring module, and power data can be mastered in real time. The knob switch 41 can realize one-key seamless switching between power saving and mains power, solving the technical problem of switching power supply without power outage.

[0028] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A power-saving protection device using a three-dimensional structure movement, characterized in that: It includes a movement, a chassis, a loop assembly and a control system. The movement is arranged at the bottom of the chassis. The movement is connected to the control system through the loop assembly. The movement includes an iron core group and high and low coil windings. The iron core group is an equilateral triangle three-dimensional ring iron core. The high and low coil windings are located at the top angles of the equilateral triangle three-dimensional ring iron core. The distances between the three high and low coil windings are the same and are distributed in an equilateral triangle.

2. The power-saving protection device using a three-dimensional structure movement according to claim 1, characterized in that: The circuit assembly includes a main circuit assembly and a secondary circuit assembly. The main circuit assembly includes a main circuit vacuum AC contactor and a main circuit connecting copper busbar. The main circuit positive-air AC contactor is connected to the control system and the movement through the main circuit connecting copper busbar. The secondary circuit assembly includes three secondary circuit vacuum AC contactors and a secondary circuit copper busbar. The three secondary circuit vacuum AC contactors are connected to the movement and the control system through the secondary circuit copper busbar.

3. The power-saving protection device using a three-dimensional structure movement according to claim 1, characterized in that: The equilateral triangular three-dimensional ring iron core includes three rounded rectangular parts of the same shape, the straight sides of the rounded rectangular parts and the adjacent rounded rectangular parts are closely attached to each other and assembled at a central angle of 120° to form the equilateral triangular three-dimensional ring iron core. The vertical cross-section of the equilateral triangular three-dimensional ring iron core is an equilateral triangle, and the straight sides of the rounded rectangular parts and the adjacent rounded rectangular parts are closely attached to form the core column of the iron core, and the high and low coil windings are arranged on the core column.

4. The power-saving protection device using a three-dimensional structure movement according to claim 1, characterized in that: It also includes a heat dissipation device, which is arranged at the bottom of the chassis and connected to the control system.

5. The power-saving protection device using a three-dimensional structure movement according to claim 1, characterized in that: The control system includes a control panel, a power monitoring module, a switch and a display module.

6. The power-saving protection device using a three-dimensional structure movement according to claim 5, characterized in that: The switch comprises a gear switch and a knob switch for adjusting the mains power and the energy-saving circuit.

7. The power-saving protection device using a three-dimensional structure movement according to claim 5, characterized in that: The display module includes a display screen, a power indicator light, a power saving indicator light and a bypass indicator light.