Full-automatic single product sorting equipment

Abstract

The utility model relates to the technical field of mechanical equipment, in particular to full-automatic single-product sorting equipment, which comprises a stock bin, a sorting unit, a sorting unit and a sorting unit according to the material conveying direction, the lifting belt mechanism is used for lifting the materials and dividing the materials into single materials for conveying; the separation line mechanism is arranged on the other side of the lifting belt mechanism, and each separation line is used for separating the materials on each lifting belt to a preset interval for transmission in a one-to-one correspondence manner; the weighing line mechanism comprises a plurality of weighing, overturning and conveying structures and a plurality of material receiving boxes, and the weighing, overturning and conveying structures are regularly arranged and assembled to form a plurality of weighing conveying lines which are in butt joint with the separation lines; the weighing sensor of each weighing, overturning and conveying structure weighs and screens the materials, when the weight value meets the preset weight value, the overturning belt enables the materials with the corresponding weight to fall into the receiving box below, and the abnormal materials are conveyed to the recycling box at the tail end of the weighing conveying line through the weighing conveying line to be recycled. According to the utility model, full-automatic sorting is realized, the production efficiency is improved, the weighing is accurate, and the sorting precision is high.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a fully automatic single product sorting device. Background Art

[0002] Currently, there is no fully automatic equipment on the market that relies on weight to sort items. With the development of society, products in various industries have gradually become more refined, and there are strict requirements on the weight of products.

[0003] In the traditional model, the method of sorting individual products is manual weighing and sorting. This model has high labor intensity, high error rate and high production cost, and cannot meet the needs of users. In order to overcome this defect, sorting equipment that relies on appearance detection of weight has appeared on the market to sort individual products. This type of equipment is not accurate enough and has a large weight error. Therefore, it also fails to meet the needs of users.

[0004] Therefore, it is urgent to provide a fully automatic single product sorting equipment to overcome the above-mentioned defects. Utility Model Content

[0005] The main purpose of the utility model is to provide a fully automatic single product sorting equipment, which can fully automate the sorting, improve the production efficiency and ensure accurate weighing and high sorting precision.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A fully automatic single product sorting equipment, including:

[0008] Silos, for storing materials;

[0009] A lifting belt mechanism is obliquely installed beside the silo, including a plurality of lifting belts, which lifts the materials and divides them into individual material transmissions;

[0010] A separation line mechanism is arranged on the other side of the lifting belt mechanism, and each separation line separates the materials of each lifting belt to a predetermined spacing for transmission one by one;

[0011] The weighing line mechanism includes: a plurality of weighing flip transmission structures and a plurality of material receiving boxes. The weighing flip transmission structures are regularly arranged to assemble a plurality of weighing transmission lines connected to each of the separation lines. The weighing sensor of each weighing flip transmission structure weighs and screens the materials. When the preset weight value is met, the flip belt drops the materials of the corresponding weight to the material receiving box below. Abnormal materials are transported through the weighing transmission line to the recovery box at the end of the weighing transmission line for recovery.

[0012] Preferably, each of the weighing flip transmission structures comprises: a transmission belt with fixed plates installed on both sides, a flip driving fixed component connecting the two fixed plates, a driving cylinder driving the transmission belt to flip and installed above the transmission belt in a triangular relationship.

[0013] Preferably, the flipping drive fixing assembly includes: one end connected to and fixed to the two fixed plate parts, the two fixed plates and the transmission belt can be flipped according to the force, the other end of the first support frame extending in the Z-axis direction at one end of the two fixed plates and connected by the first cross bar at the upper end, a second support frame driven by a driving cylinder connected to the first cross bar at one end, sliding on the two fixed plates to drive the transmission belt to press down, and the weighing sensor installed on the transmission belt.

[0014] Preferably, the first support frame comprises: two support plates which are respectively connected to the same fixing plate with a spacing and have different heights, and the two support plates on the same side are connected and fixed by a connecting plate.

[0015] Preferably, when the driving rod of the driving cylinder is in a retracted state, the two sliding seats are located in the middle of the fixed plate and form an angle relationship with the axis of the Z axis.

[0016] Preferably, the second support frame comprises: a second cross bar, a slide seat connected to both ends of the second cross bar and slidably mounted on the sides of the two fixing plates.

[0017] Preferably, the first cross bar and the second cross bar are respectively mounted on both ends of the driving cylinder. When extending / contracting, the second cross bar is correspondingly driven to drive the two slides to slide toward the other end of the fixed plate to press down the transmission belt and reset the two fixed plates and the transmission belt.

[0018] Preferably, one end of the lifting belt mechanism abuts against the lower end of the silo, and the other end extends obliquely upward above the separation line mechanism.

[0019] Preferably, a baffle is disposed laterally on the side of each lifting belt, near the material outlet end and toward the belt direction, and the baffle is suspended above the transmission belt.

[0020] Preferably, one of the material receiving boxes is installed corresponding to the weighing and flipping transmission structure of the same X-axis.

[0021] The utility model is a fully automatic single product sorting equipment. The materials are stored in the silo. The lifting belt mechanism transfers the materials from bottom to top and separates them into individual materials and drops them to the separation line mechanism. The materials are transferred to the weighing line mechanism through the separation line. The weighing sensor weighs each material passing through and feeds back the weighing result to the controller. When the weight of the material meets the preset weight value, the belt is turned over to drop the material of the corresponding weight to the receiving box below. The abnormal materials are transferred to the tail end and recovered by the receiving box at the tail end. The design of this equipment realizes the function of fully automatic sorting, effectively improves production efficiency, and the weight sorting result is accurate, which can better meet the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The utility model is a structural schematic diagram of an embodiment of a fully automatic single product sorting device.

[0023] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective.

[0024] Figure 3 for Figure 1 A schematic diagram of the structure from another perspective.

[0025] Figure 4 for Figure 1 A is a magnified schematic diagram of the structure.

[0026] Description of the figure numbers in the manual:

[0027] 1- silo, 2- lifting belt mechanism, 3- separation line mechanism, 4- weighing line mechanism, 41- weighing flip transmission structure, a1- fixed plate, a2- transmission belt, b1- driving cylinder, c- flip drive fixing assembly, c1- first supporting frame, c11- first cross bar, c12- connecting plate 1, c2- second bracket, c21- second cross bar, c22- slide seat, 42- receiving box. DETAILED DESCRIPTION

[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0029] It should be noted that when an element is referred to as being “connected to” or “disposed on” another element, it can be directly on the other element or indirectly on the other element.

[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.

[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0033] See also Figures 1 to 4 , a fully automatic single product sorting equipment of this embodiment is arranged in sequence according to the material transmission direction: a silo 1, a lifting belt mechanism 2, a separation line mechanism 3 and a weighing line mechanism 4, wherein the silo 1 is used to store materials, the lifting belt mechanism 2 is obliquely installed on the side of the silo 1, and includes a plurality of lifting belts, which lift the materials and separate them into individual materials for transmission, the separation line mechanism 3 is arranged on the other side of the lifting belt mechanism 2, and each separation line separates and transmits the materials of each lifting belt 21 one by one, and the weighing line mechanism 4 includes: a plurality of weighing flip transmission structures 41 and a plurality of material receiving boxes 42, the weighing flip transmission structure 41 is regularly arranged to assemble a plurality of weighing transmission lines connected to each of the separation lines, the weighing sensor of each weighing flip transmission structure 41 weighs and screens the materials, and when the preset weight value is met, the flip belt drops the materials of the corresponding weight to the material receiving box 42 below, and the abnormal materials are transported through the weighing transmission line to the recycling box at the end of the weighing transmission line for recycling.

[0034] In a preferred embodiment, one end of the lifting belt mechanism 2 is in contact with the lower end of the silo 1, and the other end is inclined upwardly extending above the separation line mechanism 3. A baffle is horizontally arranged on the side of each lifting belt, near the material outlet end, and facing the belt direction, and the baffle is suspended above the transmission belt. Specifically, when the material is transmitted from bottom to top through the lifting belt mechanism 2, the baffle blocks only one material from being transmitted on the lifting belt. Due to the effect of gravity, the materials fall one by one to the separation line of the separation line mechanism 3 for transmission. The separation line separates each material and transmits it to the weighing line mechanism 4 at a predetermined interval.

[0035] In a preferred embodiment, each of the weighing flip transmission structures 41 includes: a transmission belt a2 with fixed plates a1 installed on both sides, a flip driving fixed component c which is connected to the two fixed plates a1 and drives the transmission belt a2 to flip and is installed above the transmission belt in a triangular relationship, and the flip driving fixed component c includes: one end is connected to fix the two fixed plates a1, and the two fixed plates a1 and the transmission belt a2 can flip according to the force, and the other end extends from one end of the two fixed plates a1 in the Z-axis direction and is connected by the first cross bar c11 at the upper end, and the driving cylinder b1 is connected to the first cross bar c11 at one end. 1 driven, sliding on the two fixed plates a1 to drive the second support frame c2 to press down the transmission belt a2, and the weighing sensor installed on the transmission belt, the first support frame c1 includes: two support plates connected to the same fixed plate a1 with a spacing and of different heights, the two support plates on the same side are connected and fixed by a connecting plate c12, when the driving rod of the driving cylinder b1 is in a retracted state, the two slide seats c22 are located in the middle of the fixed plate and form an angle relationship with the axis of the Z axis. The second support frame c2 includes: a second crossbar c21, a slide seat c22 connected to both ends of the second crossbar c21 and slidably installed on the sides of the two fixed plates, the first crossbar c11 and the second crossbar c21 are respectively sleeved at both ends of the driving cylinder b1, when extending / retracting, the second crossbar c21 is correspondingly driven to drive the two slide seats c22 to slide toward the other end of the fixed plate a1 to press down the transmission belt a2 and reset the two fixed plates a1 and the transmission belt a2. Specifically, when the material is transported onto the transmission belt of each of the weighing and flipping transmission structures 41, the weighing sensor weighs the material and feeds back the weighing result to the controller. The controller compares and determines whether the data transmitted by the corresponding weighing sensor is consistent with the preset value. If it is, the driving cylinder drives the two slides c22 to slide, and one end of the transmission belt a2 flips down under pressure, so that the material falls into the corresponding receiving box 42, wherein one of the receiving boxes 42 is installed corresponding to the weighing and flipping transmission structure 41 of the same X axis; if not, it is transported to the next weighing and flipping transmission structure 41 to repeat the weighing / flipping operation, and the materials that do not meet the requirements are transported to the tail end and fall into the recycling box for recycling. It should be noted that the controller is an application of existing technology, so it is not described in detail here.

[0036] The arrangement of the utility model realizes the function of fully automatic sorting, effectively improves production efficiency, and the weight sorting result is accurate, which can better meet the needs of users.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

[0038] The scope of protection required by the present utility model is defined by the attached claims and their equivalents.

Claims

1. A fully automatic single product sorting equipment, characterized in that: According to the material transmission direction, it includes: Silos, for storing materials; A lifting belt mechanism is obliquely installed beside the silo, including a plurality of lifting belts, which lifts the materials and divides them into individual material transmissions; A separation line mechanism is arranged on the other side of the lifting belt mechanism, and each separation line separates the materials of each lifting belt to a predetermined spacing for transmission one by one; The weighing line mechanism includes: a plurality of weighing flip transmission structures and a plurality of material receiving boxes. The weighing flip transmission structures are regularly arranged to assemble a plurality of weighing transmission lines connected to each of the separation lines. The weighing sensor of each weighing flip transmission structure weighs and screens the materials. When the preset weight value is met, the flip belt drops the materials of the corresponding weight to the material receiving box below. Abnormal materials are transported through the weighing transmission line to the recovery box at the end of the weighing transmission line for recovery.

2. The fully automatic single product sorting equipment according to claim 1, characterized in that: Each of the weighing and flipping transmission structures comprises: a transmission belt with fixed plates on both sides, a flipping drive fixing assembly connecting the two fixed plates, a driving cylinder driving the transmission belt to flip and installed above the transmission belt in a triangular relationship.

3. The fully automatic single product sorting equipment according to claim 2, characterized in that: The flipping drive fixing assembly includes: one end connected to and fixed to the two fixed plate parts, the two fixed plates and the transmission belt can be flipped according to the force, the other end of the first support frame extending in the Z-axis direction at one end of the two fixed plates and connected by the first cross bar at the upper end, a second support frame driven by a driving cylinder connected to the first cross bar at one end, sliding on the two fixed plates to drive the transmission belt to press down, and the weighing sensor installed on the transmission belt.

4. The fully automatic single product sorting equipment according to claim 3, characterized in that: The first support frame includes: two support plates which are respectively connected to the same fixing plate at a distance and have different heights, and the two support plates on the same side are connected and fixed by a connecting plate.

5. The fully automatic single product sorting equipment according to claim 4, characterized in that: When the driving rod of the driving cylinder is in a retracted state, the two slide seats are located in the middle of the fixed plate and form an angle relationship with the axis of the Z axis.

6. The automatic single product sorting equipment according to claim 3, characterized in that: The second support frame includes: a second cross bar, a slide seat connected to both ends of the second cross bar and slidably mounted on the sides of the two fixing plates.

7. The automatic single product sorting equipment according to claim 6, characterized in that: The first cross bar and the second cross bar are respectively mounted on both ends of the driving cylinder. When extending / contracting, the second cross bar is correspondingly driven to drive the two slide seats to slide toward the other end of the fixed plate to press down the transmission belt and reset the two fixed plates and the transmission belt.

8. The fully automatic single product sorting equipment according to claim 1, characterized in that: One end of the lifting belt mechanism abuts against the lower end of the silo, and the other end extends obliquely upward above the separation line mechanism.

9. The fully automatic single product sorting equipment according to claim 1 or 8, characterized in that: A baffle is horizontally arranged on the side of each lifting belt, near the material outlet end and facing the belt direction, and the baffle is suspended above the lifting belt.

10. The fully automatic single product sorting equipment according to claim 1, characterized in that: The material receiving box is installed with a weighing and flipping transmission structure corresponding to the same X-axis.

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